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All Journal Jurnal Ilmiah Dinamika Teknik TEKMAPRO Journal of Industrial Engineering and Management SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin JAM : Jurnal Aplikasi Manajemen E-Dimas: Jurnal Pengabdian kepada Masyarakat Briliant: Jurnal Riset dan Konseptual Journal of Industrial Engineering Management Jurnal Ilmiah Universitas Batanghari Jambi Journal of Research and Technology EKONOMIS : Journal of Economics and Business JUSIM (Jurnal Sistem Informasi Musirawas) International Journal of Economics Development Research (IJEDR) Logistik International Journal of Industrial Optimization (IJIO) Budapest International Research and Critics Institute-Journal (BIRCI-Journal): Humanities and Social Sciences Nusantara Science and Technology Proceedings Journal of Industrial Engineering and Operation Management (JIEOM) International Journal of Eco-Innovation in Science and Engineering (IJEISE) Juminten : Jurnal Manajemen Industri dan Teknologi Journal La Multiapp Indonesian Journal of Innovation Studies Jurnal Pengbdian Teknik Mesin Jurnal Teknik Mesin, Industri, Elektro dan Informatika Jurnal Pendidikan Indonesia (Japendi) Electronic Journal of Education, Social Economics and Technology J-ENSITEC (Journal of Engineering and Sustainable Technology) Jurnal Ilmiah Dan Karya Mahasiswa Scientica: Jurnal Ilmiah Sains dan Teknologi Jurnal Sains Student Research IIJSE Jurnal Penelitian Teknologi Informasi dan Sains Journal Serambi Engineering (JSE) Konstruksi: Publikasi Ilmu Teknik, Perencanaan Tata Ruang dan Teknik Sipil Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika International Journal of Mechanical, Electrical and Civil Engineering Global Leadership Organizational Research in Management Advance Sustainable Science, Engineering and Technology (ASSET) Academia Open Analit: Analytical And Environmental Chemistry ITEJ (Information Technology Engineering Journals)
Rusindiyanto
Universitas Pembangunan Nasional Veteran Jawa Timur
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Improving Multi-Floor Factory Facilities Layout Using CRAFT Algorithm Method in UMKM Aneka Songkok Jombang Firda Amalia Putri; Rusindiyanto Rusindiyanto
ITEJ (Information Technology Engineering Journals) Vol. 10 No. 2 (2025): December
Publisher : Pusat Teknologi Informasi dan Pangkalan Data IAIN Syekh Nurjati Cirebon

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24235/itej.v10i2.266

Abstract

Facility layout design is a challenging issue in an industry. UMKM Aneka Songkok is a multi-floor building consisting of several departments. Observations show that the placement of work areas does not take into account the relationships between work stations, does not optimise space utilisation, and has an unsystematic material flow. This causes various problems, such as increased material transfer distances and greater occupational safety risks. To address these issues, facility layout improvements are necessary to enhance production effectiveness and efficiency. This study aims to redesign the facility layout of UMKM Aneka Songkok using the Craft algorithm method to improve the layout design, making the facility layout more effective and efficient, thereby organising the production process and minimising material movement distances between workstations. The research results show a reduction in distance per production run of 109.35 m and a reduction in distance per day of production of 387.3 m. The proposed layout was selected because it reduces material movement distances and improves material flow.
Line Balancing Analysis with Ranked Positional Weight (RPW) and Region Approach (RA) Methods on the Production Line at PT. Vitapharm Surabaya Moch. Febri Sugianto; Rusindiyanto Rusindiyanto
Electronic Journal of Education, Social Economics and Technology Vol 6, No 1 (2025)
Publisher : SAINTIS Publishing

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33122/ejeset.v6i1.667

Abstract

Increasingly fierce industrial competition requires companies to improve the efficiency and productivity of their production processes. PT Vitapharm Surabaya faces the problem of workload imbalance in the Manual-A production line, especially in the facial serum packaging process which has an impact on low production efficiency and non-achievement of daily output targets. This study aims to analyze and improve line balancing using two approaches, namely the Ranked Positional Weight (RPW) and Region Approach (RA) methods. The data collected includes work cycle time, adjustment factors, and allowances for each work element. After the application of RPW and RA methods, there was an increase in line efficiency from 61.10% (actual condition) to 80.56% (RPW) and 84.72% (RA), a decrease in balance delay from 38.90% to 19.44% (RPW) and 15.28% (RA), and a significant reduction in idle time. The results showed that both methods were able to improve the balance of the production line, with the Region Approach method providing slightly more optimal results. This research can be used as a basis for continuous improvement in the cosmetics production line of PT Vitapharm.
IMPLEMENTASI METODE STATISTICAL PROCESS CONTROL (SPC) DALAM PENGENDALIAN MUTU KEKERUHAN AIR UNIT R2 PADA PERUMDAM PURWA TIRTA DHARMA Muhammad Ibnu Ma'nail; Rusindiyanto Rusindiyanto
Journal of Industrial Engineering and Operation Management (JIEOM) Vol 9, No 1 (2026)
Publisher : Universitas Islam Kalimantan Muhammad Arsyad Al Banjari Banjarmasin

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31602/jieom.v9i1.21773

Abstract

Penelitian ini dilaksanakan di PERUMDAM Purwa Tirta Dharma Kabupaten Grobogan dengan fokus pada pengendalian mutu kekeruhan air bersih di Unit R2 (Reservoir 2). Permasalahan utama yang dihadapi adalah fluktuasi nilai kekeruhan yang belum stabil dan berpotensi tidak memenuhi baku mutu air bersih nasional. Tujuan penelitian ini adalah menganalisis kestabilan dan kapabilitas proses pengolahan air menggunakan metode Statistical Process Control (SPC). Metode penelitian dilakukan melalui pengumpulan data kekeruhan air secara berkala, pengolahan data menggunakan diagram kendali X̄–R, serta perhitungan kapabilitas proses melalui indeks Cp dan Cpk berdasarkan standar Permenkes Nomor 492 Tahun 2023. Hasil penelitian menunjukkan bahwa proses pengolahan air di Unit R2 belum sepenuhnya stabil, ditandai dengan adanya titik di luar batas kendali pada peta X̄. Meskipun demikian, nilai Cp dan Cpk menunjukkan bahwa secara statistik proses memiliki potensi yang sangat baik untuk memenuhi batas kekeruhan ≤ 3 NTU. Temuan ini menegaskan pentingnya pengendalian operasional yang konsisten dan pemantauan kualitas berbasis data untuk menjamin mutu air bersih yang stabil dan andal.Kata Kunci: Statistical Process Control, Kekeruhan Air, Diagram Kendali, Kapabilitas Proses
IMPLEMENTASI METODE STATISTICAL PROCESS CONTROL (SPC) DALAM PENGENDALIAN MUTU KEKERUHAN AIR UNIT R2 PADA PERUMDAM PURWA TIRTA DHARMA Muhammad Ibnu Ma'nail; Rusindiyanto Rusindiyanto
Journal of Industrial Engineering and Operation Management (JIEOM) Vol 9 No 1 (2026)
Publisher : Universitas Islam Kalimantan Muhammad Arsyad Al Banjari Banjarmasin

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31602/jieom.v9i1.21773

Abstract

Penelitian ini dilaksanakan di PERUMDAM Purwa Tirta Dharma Kabupaten Grobogan dengan fokus pada pengendalian mutu kekeruhan air bersih di Unit R2 (Reservoir 2). Permasalahan utama yang dihadapi adalah fluktuasi nilai kekeruhan yang belum stabil dan berpotensi tidak memenuhi baku mutu air bersih nasional. Tujuan penelitian ini adalah menganalisis kestabilan dan kapabilitas proses pengolahan air menggunakan metode Statistical Process Control (SPC). Metode penelitian dilakukan melalui pengumpulan data kekeruhan air secara berkala, pengolahan data menggunakan diagram kendali X̄–R, serta perhitungan kapabilitas proses melalui indeks Cp dan Cpk berdasarkan standar Permenkes Nomor 492 Tahun 2023. Hasil penelitian menunjukkan bahwa proses pengolahan air di Unit R2 belum sepenuhnya stabil, ditandai dengan adanya titik di luar batas kendali pada peta X̄. Meskipun demikian, nilai Cp dan Cpk menunjukkan bahwa secara statistik proses memiliki potensi yang sangat baik untuk memenuhi batas kekeruhan ≤ 3 NTU. Temuan ini menegaskan pentingnya pengendalian operasional yang konsisten dan pemantauan kualitas berbasis data untuk menjamin mutu air bersih yang stabil dan andal.Kata Kunci: Statistical Process Control, Kekeruhan Air, Diagram Kendali, Kapabilitas Proses
Optimizing Preventive Maintenance Scheduling of Centrifugal Pumps Using FTA and FMEA Techniques Yosep Salfaridus Nong Sandro; Rusindiyanto Rusindiyanto
SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin Vol. 19 No. 1 (2025): SINTEK JURNAL
Publisher : Faculty of Engineering, Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/sintek.19.1.82-92

Abstract

Centrifugal pumps are critical assets within the production system of PT XYZ. Failures in their subcomponents can cause significant operational disruptions. This study aims to optimize the preventive maintenance scheduling for centrifugal pumps by integrating Fault Tree Analysis (FTA) and Failure Mode and Effect Analysis (FMEA). The FMEA identified the highest Risk Priority Numbers (RPNs) for the ball bearing (252), mechanical seal (240), and impeller lock (240), which are associated with risks such as overheating, leakage, and wear. Based on these findings, a revised preventive maintenance schedule comprising 63 tasks was developed. Implementing this optimized schedule increased machine reliability from 76.98% to 95%, corresponding to an 18.02% improvement in effective operational availability through reduced downtime. These results underscore the importance of a structured, risk-based preventive maintenance strategy for ensuring production continuity. The study recommends increasing the maintenance frequency for critical components, selecting more durable materials, and implementing regular condition monitoring. The findings demonstrate that risk-based maintenance strategies can significantly enhance system reliability and industrial process efficiency.
Analisis Manajemen Risiko Pada Tahapan Proses Pelayanan Pelatihan Teknis Untuk Industri Di Balai XYZ Dengan Metode Failure Mode And Effect Analysis (FMEA) Dan Fault Tree Analysis (FTA) Syafira Ramadhany Novitasari; Rusindiyanto Rusindiyanto
Jurnal Pendidikan Indonesia Vol. 6 No. 1 (2025): Jurnal Pendidikan Indonesia (Japendi)
Publisher : Publikasi Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59141/japendi.v6i1.7142

Abstract

Balai XYZ adalah salah satu badan usaha yang bergerak bergerak pada bidang pelayanan jasa industri, standardisasi dan sertifikasi. Balai XYZ menyediakan fasilitasi pelatihan teknis untuk industri yang ingin mengembangkan posisinya dalam persaingan pasar. Tujuan penelitian ini adalah untuk mengetahui risiko tertinggi dari hasil perhitungan FMEA, mengetahui akar permasalahan dari kemungkinan terjadinya suatu risiko dengan metode FTA dan mengetahui tindakan mitigasi risiko dari akar permasalahannya. Berdasarkan hasil analisis, diperoleh bahwa risiko tertinggi adalah conflict of interest dengan skor Risk Priority Number (RPN) sebesar 64. Akar permasalahan yang diperoleh dari analisis FTA yaitu adanya koneksi pribadi antara pembimbing dengan pelanggan, favoritisme oleh pembimbing, kurangnya komunikasi, pembimbing terlalu lama dalam mempersiapkan dokumen, dokumen yang diberikan pelanggan tidak lengkap, dan adanya ketidakseimbangan dalam alokasi anggaran. Serta, tindakan mitigasi yang dapat dilakukan yaitu, melakukan dokumentasi lengkap untuk seluruh interaksi dengan pelanggan dan keputusan yang diambil oleh pembimbing, bimbingan dialihkan kepada pembimbing lain yang tidak berpotensi memiliki hubungan atau koneksi pribadi dengan pelanggan, pelaporan berkala melalui komunikasi informal melalui kemajuan pendaftaran sertifikasi, memberdayakan peserta PKL dalam membantu mempersiapkan dokumen-dokumen yang perlu diedit dan dicek ulang, menyediakan dan memberikan checklist dokumen dan isi dokumen yang detail kepada pelanggan dan melakukan konsultasi awal secara mendalam, dan menyusun mekanisme penyesuaian anggaran yang lebih fleksibel apabila terjadi perubahan kebutuhan
Analysis of Lean Manufacturing Using the Waste Assessment Model (WAM) to Reduce Waste in the Bolt Production Process at PT.XYZ Irma Dani Br Sinulingga; Rusindiyanto
Advance Sustainable Science Engineering and Technology Vol. 7 No. 1 (2025): November-January
Publisher : Science and Technology Research Centre Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/asset.v7i1.699

Abstract

PT.XYZ was established in 1975 and is a manufacturer of bolts, nuts, anchor bolts, stud bolts, tapping screws, and washers in Southeast Asia, with an annual production capacity of 48,000 tons. These products serve various industries such as construction, manufacturing, automotive, and general industries. Despite careful planning, challenges in large production volumes and varied product specifications remain obstacles in meeting customer demand. Amidst global competition and stringent industry standards, implementing lean manufacturing is crucial to enhance efficiency and competitiveness. This study aims to identify waste ≤ 17% using the Waste Assessment Model, conduct Root Cause Analysis to pinpoint waste origins, and propose improvement strategies using 5W+1H Analysis. Findings reveal Inventory (21.44%) as the highest waste contributor, attributed to interdepartmental coordination issues, production errors, lack of operator focus, delayed resource availability, and production flow bottlenecks. Additionally, Defects (18.47%) arise from excessive workload on production operators. Improvement recommendations include enhancing interdepartmental coordination, refining production scheduling, evaluating production processes, and conducting training and evaluations to enhance operator skills.
Mengurangi Cacat Produk Dengan Implementasi PDCA : (Studi Kasus Perusahaan Pt Xyz) Revica Tauriza Alfiane; Rusindiyanto
Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika Vol. 2 No. 1 (2024): Januari : Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika
Publisher : Asosiasi Riset Ilmu Teknik Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61132/jupiter.v2i1.58

Abstract

The emergence of the development of an industry is one of human efforts to survive. One of them is PT XYZ. Where PT XYZ is required to maintain its quality by reducing the number of defects in its production process. Reducing defects is very important to do. One of the appropriate methods for reducing empty pouches is the PDCA (Plan, DO, Check, and Action) method. This method is very effective in solving existing problems at PT XYZ. The results of the analysis that have been carried out have not had an optimal impact on the presentation of empty pouch defects where the company's standard percentage is 2%. In the data before repairs were carried out, the percentage of empty pouch defects had an average of 3.6%, but when repairs were carried out the average percentage of defects was still high, namely 3.5%. in the evaluation stage of the training period. Where further research can be carried out with the advice that can be given is being able to standardize each production process, and being able to be consistent in carrying out the improvements that have been made.
Optimalisasi Proses Administrasi, Pengelolaan Fasilitas Serta Permintaan Logistik PT X Dengan Metode Work Breakdown Structure Sabrina Salma Nabila; Rusindiyanto
Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika Vol. 2 No. 1 (2024): Januari : Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika
Publisher : Asosiasi Riset Ilmu Teknik Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61132/jupiter.v2i1.70

Abstract

Administrative process optimization is a systematic effort to improve efficiency, productivity, and quality in the execution of administrative tasks within the company, while facilities management and demand for goods and logistics focus on improving operational efficiency and effectiveness, which will apply the WBS method to decompose complex tasks into more manageable components. This analysis is expected to increase visibility, engagement, and understanding of each stage in the administrative, facilities management, and logistics management processes, enabling more targeted and impactful change implementation. Overall, this research is geared towards achieving improved performance and efficiency at PT X through the application of WBS methodology in the context of the company's administration and logistics
Perancangan Mesin Analisa Potongan Pellet Otomatis Menggunakan Software Blender Dengan Metode MDLC Muhammad Yafi D; Rusindiyanto Rusindiyanto
Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika Vol. 3 No. 1 (2025): Januari: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika
Publisher : Asosiasi Riset Ilmu Teknik Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61132/jupiter.v3i1.672

Abstract

PT XYZ) is a company which focuses on integrated aquaculture. Operating since 1987, PT XYZ has a fish and shrimp feed factory, fish and shrimp breeding and rearing as well as marine fish food processing and cold storage for local and global markets. At PT XYZ, especially the Quality Control division, there are still ineffective analysis activities, namely piece length analysis. An effort to increase productivity is by designing an automatic cut length analysis machine with the aim of maximizing efficiency and effectiveness. Therefore, the objective function of this research was carried out to design and increase productivity and reduce inefficient activities. From this, it is necessary to design and optimize activities to have a positive impact on the company. This research uses Blender software and the Multimedia Development Life Cycle (MDLC) method which includes concept, design, material collecting, assembly, testing and distribution. The results of this research show that this machine design is very effective and practical for the company and allows the company to improve maximum performance
Co-Authors Adelencia, Vallent Arfi Aditya Fahmi Nurwicaksono Aditya Yusuf Indrastana Akhmad I. Fajar Alfin, Muhammad Alfitri Dilla Anggraeni Alfitri Dilla Anggraeni Andyas Mukti Pradanarka Aprizal, Irene Rizda Septiani Arief Sulistyo Wibowo Aryaduta, Galang Aryani, Enny Athalarvin Nabilfathin Arvin Aura Diva Shafa Dharma Azhar Muhammad Nurdin Azhar Muhammad Nurdin Azizy, Annisa Rahmi Baiq Azka Lazuardina Catur A. Pamungkas D, Muhammad Yafi Deni Deni Dhifa Farah Dicya, Bintara Putra Dira Ernawati Eka Anestya Octavia Endang Pudji W Erlangga E. Taruna Erlina Purnamawati Erlina Purnamawaty Fadilla Umeida Putri Fahmi Ali Fahmi Ali Fais Pramudya Mulya Fais Pramudya Mulya Farah, Dhifa Faris Yasin Rochmatullah Firda Amalia Putri Friska Aryanti Gufron, Achmad Hafid Syaifullah Hassan Rahmatillah Hatta Makarim Hayati, Kinanti Resmi Iffad Rakhmanhuda Ifwarisan Defri Ignadia Zain Balqis Imam Ramadhani Intan Normania Irene Rizda Septiani Aprizal Iriani Irma Dani Br Sinulingga Isna Nugraha Jeremiah Batista Hutagaol Joumil Aidil Saifuddin Khomsus SF Lazuardina, Baiq Azka M Fayshal Ferdiansyah M. Frizky Feri Setiawan Maulana Malik Agungdiningrat Mega Cattleya Prameswari Annissaa Islami Mega Nanda A.W Moch. Annas Hidayatulloh Moch. Febri Sugianto Moh. Miladun Hakimin Alim Mohammad Shodiq Wahyu Riamto Muhammad Alfin Muhammad Ibnu Ma'nail Muhammad Yafi D Muhammad Zaky Mubarok Musyaffa, Akmal Fikri Faaiz Najmuddin Syah, Mochammad Dhia Nike Illiyine Pangestuti Nike Illiyine Pangestuti Noval Dwi Aryadipura Noval Dwi Aryadipura Nugraha, Isna NUR RAHMAWATI Nur Rahmawati Priyatna Septedi Inrianto purba, Willy Putri, Firda Amalia Qurratul Aini Raden Bramantia Rukmana Radifan Dimasyqi Radifan Dimasyqi Rafida, Halimas Nafi Rahmatillah, Hassan Rama Adi Rama Adi Ramadhani, Imam Rega Fahmi Rivaldy Rega Fahmi Rivaldy Renny Agustini S Revica Tauriza Alfiane Riyadi, Attila Daffa Rizqi Novita Sari Rochmatullah, Faris Yasin Romadoni, M Ilham Sabrina Salma Nabila Sarah Aliyah Sabhirah Shafira Sausan Ferinanda sholeha, fitriatus Sitanggang, Antonius Nathanael Sugianto, Moch. Febri Sunardi Sunardi Syafira Ramadhany Novitasari Tino Aprilyanto Tranggono Tranggono Tranggono Tranggono Tranggono Trinisa, Lerinda Ubaidillah Ubaidillah Ubaidillah Vensa Aldian Alfano Vensa Aldian Alfano Willy Purba Winursito, Yekti Condro Yekti Condro Winursito Yosep Salfaridus Nong Sandro Yus Ardianto ZAHRA, SALSABILA AULIA Zamroni Makruf Zamroni Makruf