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All Journal Jurnal Ilmiah Dinamika Teknik TEKMAPRO Journal of Industrial Engineering and Management JAM : Jurnal Aplikasi Manajemen ITEj (Information Technology Engineering Journals) E-Dimas: Jurnal Pengabdian kepada Masyarakat Briliant: Jurnal Riset dan Konseptual Journal of Industrial Engineering Management Jurnal Ilmiah Universitas Batanghari Jambi Journal of Research and Technology EKONOMIS : Journal of Economics and Business JUSIM (Jurnal Sistem Informasi Musirawas) International Journal of Economics Development Research (IJEDR) Logistik International Journal of Industrial Optimization (IJIO) Budapest International Research and Critics Institute-Journal (BIRCI-Journal): Humanities and Social Sciences Nusantara Science and Technology Proceedings Journal of Industrial Engineering and Operation Management (JIEOM) International Journal of Eco-Innovation in Science and Engineering (IJEISE) Juminten : Jurnal Manajemen Industri dan Teknologi Journal La Multiapp Indonesian Journal of Innovation Studies Jurnal Pengbdian Teknik Mesin Jurnal Teknik Mesin, Industri, Elektro dan Informatika Jurnal Pendidikan Indonesia (Japendi) Electronic Journal of Education, Social Economics and Technology J-ENSITEC (Journal of Engineering and Sustainable Technology) Jurnal Ilmiah Dan Karya Mahasiswa Scientica: Jurnal Ilmiah Sains dan Teknologi Jurnal Sains Student Research IIJSE Jurnal Penelitian Teknologi Informasi dan Sains Serambi Engineering Konstruksi: Publikasi Ilmu Teknik, Perencanaan Tata Ruang dan Teknik Sipil Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika International Journal of Mechanical, Electrical and Civil Engineering Global Leadership Organizational Research in Management Advance Sustainable Science, Engineering and Technology (ASSET) Analit: Analytical And Environmental Chemistry
Rusindiyanto
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ANALISIS WAKTU BAKU DAN OPTIMALISASI KEBUTUHAN TENAGA KERJA PADA LINI MANUAL-A di PT. VITAPHARM MENGGUNAKAN METODE JAM HENTI (STOPWATCH TIME STUDY) Sugianto, Moch. Febri; Rusindiyanto, Rusindiyanto
Journal of Industrial Engineering and Operation Management (JIEOM) Vol 8, No 1 (2025)
Publisher : Universitas Islam Kalimantan Muhammad Arsyad Al Banjari Banjarmasin

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31602/jieom.v8i1.17520

Abstract

Penelitian ini bertujuan untuk menganalisis waktu baku dan mengoptimalkan kebutuhan tenaga kerja pada lini produksi Manual-A di PT. Vitapharm menggunakan metode Jam Henti (Stopwatch Time Study). Metode ini dipilih untuk memberikan pengukuran waktu yang akurat dalam menyelesaikan setiap aktivitas pekerjaan, serta untuk mengidentifikasi dan mengurangi waktu non-produktif. penelitian ini dilakukan dengan mengamati dan mencatat waktu yang dibutuhkan pekerja dalam melakukan tugas pada lini produksi Manual-A. Hasil penelitian menunjukkan total waktu baku yang diperoleh lini Manual-A sebesar 47,1 detik dengan total 9 stasiun kerja dan total waktu kelonggaran yang bervariasi sesuai dengan kebutuhan masing-masing stasiun kerja. berdasarkan waktu baku yang diperoleh, kebutuhan tenaga kerja diperoleh sebesar 17 tenaga kerja yang sebelumnya 16 tenaga krja dengan penambahan 1 tenaga kerja pada stasiun kerja IB ke OB.Kata Kunci: Jam Henti, Pengukuran Waktu, Tenaga Kerja, Waktu Baku
Analysis of Lean Manufacturing Using the Waste Assessment Model (WAM) to Reduce Waste in the Bolt Production Process at PT.XYZ Sinulingga, Irma Dani Br; Rusindiyanto
Advance Sustainable Science Engineering and Technology Vol. 7 No. 1 (2025): November-January
Publisher : Science and Technology Research Centre Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/asset.v7i1.699

Abstract

PT.XYZ was established in 1975 and is a manufacturer of bolts, nuts, anchor bolts, stud bolts, tapping screws, and washers in Southeast Asia, with an annual production capacity of 48,000 tons. These products serve various industries such as construction, manufacturing, automotive, and general industries. Despite careful planning, challenges in large production volumes and varied product specifications remain obstacles in meeting customer demand. Amidst global competition and stringent industry standards, implementing lean manufacturing is crucial to enhance efficiency and competitiveness. This study aims to identify waste ≤ 17% using the Waste Assessment Model, conduct Root Cause Analysis to pinpoint waste origins, and propose improvement strategies using 5W+1H Analysis. Findings reveal Inventory (21.44%) as the highest waste contributor, attributed to interdepartmental coordination issues, production errors, lack of operator focus, delayed resource availability, and production flow bottlenecks. Additionally, Defects (18.47%) arise from excessive workload on production operators. Improvement recommendations include enhancing interdepartmental coordination, refining production scheduling, evaluating production processes, and conducting training and evaluations to enhance operator skills.
PENGEMBANGAN DASHBOARD INVENTORY MENGGUNAKAN TABLEAU UNTUK OPTIMALISASI PENGELOLAAN DATA MATERIAL PT BERKAH ANUGERAH INTI SEMESTA Ubaidillah, Ubaidillah; Rusindiyanto, Rusindiyanto
JUSIM (Jurnal Sistem Informasi Musirawas) Vol 9 No 2 (2024): JUSIM : Jurnal Sistem Informasi Musi Rawas DESEMBER
Publisher : LPPM UNIVERSITAS BINA INSAN

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32767/jusim.v9i2.2457

Abstract

Pengelolaan inventory yang optimal penting bagi perusahaan untuk memastikan ketersediaan material sesuai kebutuhan dan mengurangi risiko kekurangan atau penumpukan stok. PT Berkah Anugerah Inti Semesta menghadapi permasalahan dalam tata kelola data inventory yang kurang optimal. Penelitian ini bertujuan untuk mengembangkan dashboard inventory berbasis Tableau sebagai alat visualisasi data dalam manajemen inventory perusahaan. Metode penelitian ini menerapkan proses ETL untuk mengolah data inventory dari berbagai sumber. Data yang diproses kemudian divisualisasikan ke dalam dashboard interaktif yang menampilkan informasi material perusahaan. Hasil penelitian menunjukkan rangkuman dashboard mengenai total material masuk tercatat sebesar 4.119 unit, material keluar 3.648 unit, dan sisa 471 unit. Tren bulanan menunjukkan puncak aktivitas pada bulan Agustus-September. Material dengan tingkat keluar tertinggi adalah SIKU 50MM X 6M. Dashboard inventory ini memberikan solusi yang efektif untuk meningkatkan efisiensi pengelolaan inventory perusahaan. Penelitian ini menyarankan integrasi data real-time dan analisis prediktif untuk pengembangan lebih lanjut.
Improving Multi-Floor Factory Facilities Layout Using CRAFT Algorithm Method in UMKM Aneka Songkok Jombang Putri, Firda Amalia; Rusindiyanto, Rusindiyanto
ITEJ (Information Technology Engineering Journals) Vol 10 No 2 (2025): December (In Progress)
Publisher : Pusat Teknologi Informasi dan Pangkalan Data IAIN Syekh Nurjati Cirebon

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24235/itej.v10i2.266

Abstract

Facility layout design is a challenging issue in an industry. UMKM Aneka Songkok is a multi-floor building consisting of several departments. Observations show that the placement of work areas does not take into account the relationships between work stations, does not optimise space utilisation, and has an unsystematic material flow. This causes various problems, such as increased material transfer distances and greater occupational safety risks. To address these issues, facility layout improvements are necessary to enhance production effectiveness and efficiency. This study aims to redesign the facility layout of UMKM Aneka Songkok using the Craft algorithm method to improve the layout design, making the facility layout more effective and efficient, thereby organising the production process and minimising material movement distances between workstations. The research results show a reduction in distance per production run of 109.35 m and a reduction in distance per day of production of 387.3 m. The proposed layout was selected because it reduces material movement distances and improves material flow.
Risk Mitigation Strategy Using House of Risk and Root Cause Analysis for Hammer Mill Failure: Strategi Mitigasi Risiko Menggunakan Model Rumah Risiko dan Analisis Penyebab Utama untuk Gagal Mesin Penggiling Palu Riyadi, Attila Daffa; Rusindiyanto, Rusindiyanto
Indonesian Journal of Innovation Studies Vol. 26 No. 4 (2025): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i4.1595

Abstract

Background: In the animal feed manufacturing industry, machine reliability is essential for uninterrupted operations. Specific Background: PT XYZ, a poultry feed producer, experiences production inefficiencies due to frequent Hammer Mill failures. Knowledge Gap: Despite the critical role of machine reliability, limited studies address risk prioritization and mitigation strategies using integrative methods in this context. Aim: This study aims to identify and mitigate the dominant risk factors contributing to Hammer Mill failures through a structured risk management approach. Results: Using the House of Risk (HOR) Phase 1, five major risk agents were identified based on their Aggregate Risk Potential (ARP): lack of routine maintenance (ARP 1496), overused components (ARP 1080), foreign particle contamination (ARP 861), voltage fluctuations (ARP 510), and machine overload (ARP 432). Root Cause Analysis (RCA) traced the origin of these risks, and HOR Phase 2 prioritized mitigation actions using the Effectiveness to Difficulty Ratio (ETD). Novelty: The study integrates HOR and RCA to offer a quantitative and root-focused risk management framework. Implications: The proposed preventive maintenance scheduling system, identified as the most effective mitigation strategy, provides a replicable model for reducing downtime and enhancing production efficiency in industrial settings. Highlights: Identifies key risk factors causing machine failure. Combines HOR and RCA for effective mitigation. Proposes a preventive maintenance system to reduce downtime. Keywords: Hammer Mill, Risk Management, Root Cause Analysis, House of Risk, Preventive Maintenance
Risk Mitigation Strategy for CNC Plasma Cutting Machine Damage Using The House of Risk Method and Root Cause Analysis Aryaduta, Galang; Rusindiyanto, Rusindiyanto
Journal La Multiapp Vol. 6 No. 4 (2025): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v6i4.2202

Abstract

PT XYZ as a national strategic industrial company has a high dependence on the reliability of production machines, one of which is the CNC Plasma Cutting machine. Damage problems that occur on the machine can disrupt the smooth production process and pose a significant operational risk. In 2024, this machine experienced 35 breakdowns which resulted in a decrease in plate cutting output from the target of 1560 tons to 1417 tons. This study aims to identify the risk of machine failure and formulate mitigation strategies using the House of Risk (HOR) and Root Cause Analysis (RCA) methods. HOR is used to identify risk events, risk agents, and determine mitigation priorities based on the Aggregate Risk Potential (ARP) value, while RCA is used to find the main root cause of selected risks. The results showed that there were 5 mitigation actions that could potentially increase the cutting output by 8.8%, from 1417 tons to 1542 tons in 12 months. The combination of the HOR and RCA methods provides a comprehensive approach to risk mitigation, supporting the achievement of the slaughter output target.
Analysis of Lean Manufacturing Implementation With Value Stream Mapping and Failure Mode And Effect Analysis Method D, Muhammad Yafi; Rusindiyanto, Rusindiyanto
Journal La Multiapp Vol. 6 No. 4 (2025): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v6i4.2210

Abstract

PT. XYZ is a company that focuses on batik cloth production. This company produces batik cloth manually or what is commonly called mencanting. In its production process, PT. XYZ experiences obstacles in the form of waste problems. One effort to reduce or reduce this waste is by identifying the root of the waste that is occurring. Therefore, research was conducted using the lean manufacturing method and the help of value stream mapping to map the entire production process flow to make it easier to identify activities or processes that do not have a good impact. Then failure mode and effect analysis were also used to determine what priorities needed to be handled first so that this waste did not worsen production activities. From the results of the study, waste of the types of Defect, waiting, excess processing, excess inventory, and overproduction were obtained. The proposed improvements that can be given are eliminating unnecessary activities, conducting routine inspections of tools and machines, and creating a routine schedule for maintenance of tools and machines. In addition, it is also necessary to take firm action on the condition of employees, tools, and machines so that they are always maintained and always optimal.
Work Area Layout Optimization Using the BLOCPLAN Method: Optimalisasi Tata Letak Area Kerja Menggunakan Metode BLOCPLAN Najmuddin Syah, Mochammad Dhia; Rusindiyanto
Indonesian Journal of Innovation Studies Vol. 26 No. 3 (2025): July
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i3.1489

Abstract

The automotive sector in Indonesia has experienced consistent growth, not only in production and sales but also in after-sales services such as body repair. At PT. Putra Jawamas, inefficiencies in the workshop facility layout hinder optimal service delivery. A knowledge gap exists in leveraging both qualitative and quantitative tools for facility redesign in such settings. This study aims to improve the layout of PT. Putra Jawamas’ body repair area using the BLOCPLAN method, supported by Activity Relationship Chart (ARC) and From-To Chart (FTC) analysis. The results generated 20 layout alternatives, from which Layout B—with the highest adjacency score (0.83) and lowest rel-dist score (0.77)—was selected as optimal. The novelty lies in integrating ARC with FTC metrics to reinforce layout selection decisions. The implications of this redesign include reduced material handling distances, enhanced workflow efficiency, and increased service capacity. This study demonstrates that combining ARC and FTC in the BLOCPLAN framework provides a robust methodology for facility layout optimization in service-oriented automotive workshops.Highlight : The study applies the BLOCPLAN method to redesign the layout at PT. Putra Jawamas, aiming to improve operational efficiency in body repair services. Layout B was chosen as optimal with the highest Adjacency Score (0.83) and a low Rel-Dist Score (0.77), indicating better spatial relationships and reduced movement. Combining ARC and FTC data helped refine layout choices and justify the proposed reconfiguration for maximum productivity. Keywords : Facility Layout, BLOCPLAN, Activity Relationship Chart, Adjacency Score, Rel-Dist Score
Optimal Line Balancing with Region Approach and Ranked Positional Weight: Penyeimbangan Garis Optimal dengan Pendekatan Wilayah dan Bobot Posisi Berurutan Zahra, Salsabila Aulia; Rusindiyanto, Rusindiyanto
Indonesian Journal of Innovation Studies Vol. 26 No. 4 (2025): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i4.1659

Abstract

General Background: Micro, small, and medium enterprises (MSMEs) are vital to regional economic growth, yet many face production inefficiencies. Specific Background: UMKM Aneka Songkok Jombang, a producer of embroidered songkok, struggles with unbalanced production lines causing excessive work-in-progress, long waiting times, and unmet market demand. Knowledge Gap: Previous studies seldom compare line-balancing methods tailored to small-scale handicraft industries with complex station workflows. Aims: This research aims to enhance production line performance by applying the Region Approach (RA) and Ranked Positional Weight (RPW) methods to achieve optimal line balancing. Results: Stopwatch Time Study revealed initial efficiency of 47%, balance delay of 53%, and idle time of 45.24 minutes. Implementation of RA improved efficiency to 74%, reduced balance delay to 26%, and cut idle time to 14.41 minutes, while RPW achieved superior outcomes with 82% efficiency, 18% balance delay, and 8.87 minutes idle time. Novelty: This study provides a comparative evaluation of RA and RPW in a traditional MSME context, highlighting RPW’s higher effectiveness for small-scale, high-variability production. Implications: Findings guide MSMEs in adopting RPW for strategic line balancing, enabling improved productivity, reduced waste, and enhanced competitiveness in local and international markets. Highlights: RPW method achieved the highest efficiency (82%) with the lowest idle time (8.87 minutes). Comparative analysis shows RPW outperforms RA for small-scale production balancing. Implementation reduces work-in-progress and meets increasing market demand. Keywords: Line Balancing, Region Approach, Ranked Positional Weight, Songkok Production, MSME Efficiency
Line Balancing Analysis with Ranked Positional Weight (RPW) and Region Approach (RA) Methods on the Production Line at PT. Vitapharm Surabaya Sugianto, Moch. Febri; Rusindiyanto, Rusindiyanto
Electronic Journal of Education, Social Economics and Technology Vol 6, No 1 (2025)
Publisher : SAINTIS Publishing

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33122/ejeset.v6i1.667

Abstract

Increasingly fierce industrial competition requires companies to improve the efficiency and productivity of their production processes. PT Vitapharm Surabaya faces the problem of workload imbalance in the Manual-A production line, especially in the facial serum packaging process which has an impact on low production efficiency and non-achievement of daily output targets. This study aims to analyze and improve line balancing using two approaches, namely the Ranked Positional Weight (RPW) and Region Approach (RA) methods. The data collected includes work cycle time, adjustment factors, and allowances for each work element. After the application of RPW and RA methods, there was an increase in line efficiency from 61.10% (actual condition) to 80.56% (RPW) and 84.72% (RA), a decrease in balance delay from 38.90% to 19.44% (RPW) and 15.28% (RA), and a significant reduction in idle time. The results showed that both methods were able to improve the balance of the production line, with the Region Approach method providing slightly more optimal results. This research can be used as a basis for continuous improvement in the cosmetics production line of PT Vitapharm.
Co-Authors Adelencia, Vallent Arfi Aditya Fahmi Nurwicaksono Aditya Yusuf Indrastana Akhmad I. Fajar Alfin B. Maulana Alfin, Muhammad Alfitri Dilla Anggraeni Alfitri Dilla Anggraeni Aprizal, Irene Rizda Septiani Arief Sulistyo Wibowo Aryaduta, Galang Aryani, Enny Athalarvin Nabilfathin Arvin Azhar Muhammad Nurdin Azhar Muhammad Nurdin Azizy, Annisa Rahmi Baiq Azka Lazuardina Catur A. Pamungkas D, Muhammad Yafi Deni Deni Dhifa Farah Dicya, Bintara Putra Dira Ernawati Endang Pudji W Erlangga E. Taruna Erlina Purnamawati Erlina Purnamawaty Fadilla Umeida Putri Fahmi Ali Fahmi Ali Fais Pramudya Mulya Fais Pramudya Mulya Farah, Dhifa Friska Aryanti Gufron, Achmad Hafid Syaifullah Hatta Makarim Hayati, Kinanti Resmi Ifwarisan Defri Ignadia Zain Balqis Imam Ramadhani Intan Normania Iriani Irma Dani Br Sinulingga Isna Nugraha Isna Nugraha Jeremiah Batista Hutagaol Joumil Aidil Saifuddin Khomsus SF Lazuardina, Baiq Azka M Fayshal Ferdiansyah M. Frizky Feri Setiawan Maulana Malik Agungdiningrat Mega Cattleya Prameswari Annissaa Islami Mega Nanda A.W Moch. Annas Hidayatulloh Moh. Miladun Hakimin Alim Mohammad Shodiq Wahyu Riamto Muhammad Zaky Mubarok Musyaffa, Akmal Fikri Faaiz Najmuddin Syah, Mochammad Dhia Nike Illiyine Pangestuti Nike Illiyine Pangestuti Noval Dwi Aryadipura Noval Dwi Aryadipura Nugraha, Isna Nur Rahmawati NUR RAHMAWATI Pradanarka, Andyas Mukti Priyatna Septedi Inrianto purba, Willy Putri, Firda Amalia Qurratul Aini Raden Bramantia Rukmana Radifan Dimasyqi Radifan Dimasyqi Rafida, Halimas Nafi Rahmatillah, Hassan Rakhmanhuda, Iffad Rama Adi Rama Adi Ramadhani, Imam Ramadhany Novitasari, Syafira Rega Fahmi Rivaldy Rega Fahmi Rivaldy Renny Agustini S Revica Tauriza Alfiane Riyadi, Attila Daffa Rizqi Novita Sari Rizqi Novita Sari Rizqi Novita Sari Rochmatullah, Faris Yasin Romadoni, M Ilham Sabrina Salma Nabila Sarah Aliyah Sabhirah Shafira Sausan Ferinanda sholeha, fitriatus Sinulingga, Irma Dani Br Sitanggang, Antonius Nathanael Sugianto, Moch. Febri Sunardi Sunardi Tino Aprilyanto Tranggono Tranggono Tranggono Tranggono Tranggono Trinisa, Lerinda Ubaidillah Ubaidillah Ubaidillah Vensa Aldian Alfano Vensa Aldian Alfano Willy Purba Winursito, Yekti Condro Yekti Condro Winursito Yekti Condro Winursito Yus Ardianto ZAHRA, SALSABILA AULIA Zamroni Makruf Zamroni Makruf