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All Journal Jurnal Ilmiah Dinamika Teknik TEKMAPRO Journal of Industrial Engineering and Management SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin JAM : Jurnal Aplikasi Manajemen E-Dimas: Jurnal Pengabdian kepada Masyarakat Briliant: Jurnal Riset dan Konseptual Journal of Industrial Engineering Management Jurnal Ilmiah Universitas Batanghari Jambi Journal of Research and Technology EKONOMIS : Journal of Economics and Business JUSIM (Jurnal Sistem Informasi Musirawas) International Journal of Economics Development Research (IJEDR) Logistik International Journal of Industrial Optimization (IJIO) Budapest International Research and Critics Institute-Journal (BIRCI-Journal): Humanities and Social Sciences Nusantara Science and Technology Proceedings Journal of Industrial Engineering and Operation Management (JIEOM) International Journal of Eco-Innovation in Science and Engineering (IJEISE) Juminten : Jurnal Manajemen Industri dan Teknologi Journal La Multiapp Indonesian Journal of Innovation Studies Jurnal Pengbdian Teknik Mesin Jurnal Teknik Mesin, Industri, Elektro dan Informatika Jurnal Pendidikan Indonesia (Japendi) Electronic Journal of Education, Social Economics and Technology J-ENSITEC (Journal of Engineering and Sustainable Technology) Jurnal Ilmiah Dan Karya Mahasiswa Scientica: Jurnal Ilmiah Sains dan Teknologi Jurnal Sains Student Research IIJSE Jurnal Penelitian Teknologi Informasi dan Sains Journal Serambi Engineering (JSE) Konstruksi: Publikasi Ilmu Teknik, Perencanaan Tata Ruang dan Teknik Sipil Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika International Journal of Mechanical, Electrical and Civil Engineering Global Leadership Organizational Research in Management Advance Sustainable Science, Engineering and Technology (ASSET) Academia Open Analit: Analytical And Environmental Chemistry ITEJ (Information Technology Engineering Journals)
Rusindiyanto
Universitas Pembangunan Nasional Veteran Jawa Timur
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Analisis Postur Kerja Terhadap Kesehatan dan Keselamatan Kerja dengan Metode Rosa (Rapid Office Strain Assesment) di PT Angkasa Pura 1 Juanda Surabaya Musyaffa, Akmal Fikri Faaiz; Rusindiyanto, Rusindiyanto
Ekonomis: Journal of Economics and Business Vol 8, No 1 (2024): Maret
Publisher : Universitas Batanghari Jambi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33087/ekonomis.v8i1.1139

Abstract

Juanda Airport in Surabaya is an airport with a high level of activity. This study aims to analyze and assess the level of risk of workers' posture to health and work accidents in the work environment of PT Angkasa Pura 1 Juanda Airport Surabaya using the ROSA (Rapid Office Strain Assessment) method. The results of the study are assessment of work posture using the ROSA method that employees with a score of 4 are 1 person, score 5 are 4 people, score 6 are 6 people, score 7 are 7 people, score 8 are 4 people, score 9 as many as 3 people with a risk category. From this value, 1 employee is not at risk and 24 workers have a dangerous risk because it has a value of more than 5.
Strategi dalam Meningkatkan Hasil Panen Ikan Lele Melalui Inovasi Teknologi Alat Pemberi Pakan Otomatis di Kecamatan Wiyung Rusindiyanto, Rusindiyanto; Winursito, Yekti Condro; Nugraha, Isna; Tranggono, Tranggono; Sholeha, Fitriatus; Dicya, Bintara Putra; Romadoni, M Ilham
E-Dimas: Jurnal Pengabdian kepada Masyarakat Vol 15, No 2 (2024): E-DIMAS
Publisher : Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/e-dimas.v15i2.16589

Abstract

Inovasi teknologi telah membawa perubahan signifikan dalam sektor perikanan. Artikel ini membahas strategi yang mengeksplorasi pemanfaatan alat pemberi pakan otomatis sebagai upaya meningkatkan hasil panen ikan lele. Teknologi ini memberikan solusi efisien dan efektif dalam manajemen pakan, mengatasi kendala yang sering kali dihadapi petani dalam pemberian pakan secara manual. Dengan memanfaatkan alat pemberi pakan otomatis, petani dapat mengontrol pemberian pakan secara tepat waktu dan akurat, sesuai dengan kebutuhan ikan lele pada berbagai tahap pertumbuhannya. Keuntungan utama dari alat pemberi pakan otomatis, yaitu penghematan waktu dan usaha petani. Dengan menerapkan alat otomatis ini, petani dapat menjaga kualitas pakan dan mengoptimalkan pertumbuhan ikan dengan lebih baik dan juga dalam meningkatkan produktivitas dan kesejahteraan petani. Dengan menggabungkan pengetahuan tradisional petani dengan teknologi modern, strategi ini berpotensi membawa perubahan berkelanjutan dalam budidaya ikan lele. Diharapkan bahwa penerapan alat pemberi pakan otomatis akan mendukung upaya global dalam mencapai ketahanan pangan dan pengembangan sektor perikanan yang berkelanjutan.
Measurement of Relative Efficiency Using Data Envelopment Analysis (DEA) Method to Improve Efficiency in Perum Pegadaian Syariah Aryani, Enny; Iriani; Rusindiyanto; Endang Pudji W; M. Frizky Feri Setiawan; Fadilla Umeida Putri
Tekmapro Vol. 20 No. 2 (2025): TEKMAPRO
Publisher : Program Studi Teknik Industri Universitas Pembangunan Nasional Veteran Jawa Timur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33005/tekmapro.v20i2.969

Abstract

The development of the Islamic financial industry which includes banking, insurance and pawnshops is basically a very long historical process. Perum Pegadaian Syariah, as one of the state-owned enterprises, is faced with the challenge of competing and improving efficiency in the growing Islamic financial industry. This study aims to measure the operational efficiency of Islamic Pawnshops in East Java Province using the Data Envelopment Analysis (DEA) method. This study identifies the relative efficiency of each Pawnshop unit from several branches of Pegadaian Syariah, including Joko Tole, Babakan, Sidokare, Mayjend Sungkono, and Blauran. The results showed that four branches were efficient with a relative efficiency value of 1, while Sidokare branch showed inefficiency with a value of 0.908. Improvement recommendations for Sidokare branch include reducing service time, operating costs, and increasing the number of customers and collateral. This research is expected to guide Perum Pegadaian Syariah in contributing to improving efficiency and competitiveness in an increasingly competitive market.
Analysis of Standard Time Determinationin Order to Increase U-Ditch Production Results at PT. The Charm of Arnos Beton Gresik Ramadhani, Imam; Rusindiyanto, Rusindiyanto
Indonesian Interdisciplinary Journal of Sharia Economics (IIJSE) Vol 7 No 3 (2024): Sharia Economics
Publisher : Sharia Economics Department Universitas KH. Abdul Chalim, Mojokerto

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31538/iijse.v7i3.5353

Abstract

This study aims to determine the standard time required in one work cycle of U-DITCH concrete production so that it can meet and increase production targets and identify things that can be improved to increase operational efficiency and productivity. This study uses a work sampling method with calculations of cycle time, normal time, and standard time. Sampling of work using random numbers and field observations was carried out for 14 days. Based on the data processing that has been done, it can be seen that it is 73%, as well as a cycle time of 8.21 minutes/ Unit and normal time with an adjustment level of 1.5933 gets a time of 13.08 minutes/ Unit. The number of productive minutes is 5,518.8 minutes with the number of outputs that have been completed for 14 days of 672 Units. The standard time with a slack factor of 46% gets a result of 683.31 hours/ Unit and a standard output of 73 Units is obtained for 1 day.
Redesign of Plastic Waste Processing Facility Layout at PT Inastek Using Computerized Relationship Layout Planning (Corelap) Method Aura Diva Shafa Dharma; Rusindiyanto Rusindiyanto
Indonesian Interdisciplinary Journal of Sharia Economics (IIJSE) Vol 8 No 1 (2025): Sharia Economics
Publisher : Universitas KH. Abdul Chalim Mojokerto

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31538/iijse.v8i1.5787

Abstract

Factory layout is the main foundation of the industrial world. A well-planned factory layout will help determine the efficiency and effectiveness of production activities and in some cases will also maintain the survival or success of a company. Based on the results of field observations and interviews that have been conducted, the problem faced by the company is the arrangement of the production floor layout that has poor flow, including workstations that have a relationship of material flow sequences that are placed far apart. This causes a lot of land area used and high OMH costs. One of the proposed methods that can be used to solve this problem is the Computerized Relationship Layout Planning (CORELAP) method. The CORELAP method was chosen to improve the facility's layout by producing a minimum material movement distance. In addition, this method allows for maximum area utilization, higher production capacity, and a more regular production flow. The total distance in the old layout is 39.25 meters and the new layout is 26.75, proving that the distance traveled by the proposed layout is more minimal meets the requirements of a proposed layout, and can reduce the company's OMH value.
Preventive Maintenance Planning Using Age Replacement Method for Head Router Machines: Perencanaan Pemeliharaan Preventif Menggunakan Metode Penggantian Berdasarkan Usia untuk Mesin Router Kepala Eka Anestya Octavia; Rusindiyanto Rusindiyanto
Academia Open Vol. 10 No. 2 (2025): December
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/acopen.10.2025.12012

Abstract

General Background: In the current industrial era, uninterrupted machine performance is crucial to minimize production losses. Specific Background: At PT BMN Pasuruan, the Head Router machine frequently experiences unplanned downtime, particularly in its bearing and spindle components. Knowledge Gap: While corrective maintenance has been applied, there is limited research on systematic preventive maintenance planning for these components using quantitative reliability models. Aims: This study applies the Age Replacement method to determine optimal replacement times and inspection intervals for the bearing and spindle, with the goal of reducing unplanned downtime. Results: Findings reveal that the optimal replacement time is 59,240 minutes for the bearing and 70,740 minutes for the spindle, with recommended inspection intervals of 340 hours (15 days) and 280 hours (12 days), respectively. Implementation of this strategy reduces downtime by 78.57% for the bearing and 77.69% for the spindle. Novelty: The research demonstrates the practical application of Age Replacement in a real industrial setting, offering measurable improvements in operational efficiency. Implications: Beyond solving PT BMN Pasuruan’s specific challenges, the study provides a transferable model for other manufacturing industries dependent on precision equipment. Highlights: Optimized replacement times minimize unexpected machine failures. Inspection intervals significantly reduce downtime. Age Replacement method improves industrial efficiency. Keywords: Preventive Maintenance, Age Replacement, Downtime Reduction, Spindle, Bearing
PERFORMANCE ANALYSIS OF GREEN MANUFACTURING USING GREEN SUPPLY CHAIN OPERATION REFERENCE (GREEN SCOR) AND AHP METHODS AT PT. ABC Irene Rizda Septiani Aprizal; Rusindiyanto Rusindiyanto
Analit : Analytical and Environmental Chemistry Vol. 9, No. 01 April (2024) Analit : Analytical and Environmental Chemistry
Publisher : Jurusan Kimia FMIPA Universitas Lampung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23960/analit.v9i01.185

Abstract

The growth of the manufacturing industry not only has a positive impact on national income but also has a negative impact on environmental issues due to industrial waste from the production process. PT. ABC is a manufacturing company engaged in the production of nuts and bolts. In the production process, there are problems such as a large amount of unprocessed waste and material wastage due to cutting leftovers, which can cause environmental problems. This research aims to determine the value of green manufacturing performance and provide improvement recommendations based on the measurement results for poor indicators so that the company can continue to develop its business well. To measure green manufacturing performance, this research uses the Green SCOR model and the Analytical Hierarchy Process (AHP) weighting method. The calculation results show that the company's final performance value is 67.53, indicating that the company falls into the yellow category, which means it is quite satisfactory. However, four out of twelve KPI indicators studied require improvement. The indicators that need improvement are yield, recyclable waste, waste disposition, and waste produced.
Analysis Of Defect Waste Reduction In Metal Forming Process Using Lean Six Sigma Hassan Rahmatillah; Rusindiyanto Rusindiyanto
ITEJ (Information Technology Engineering Journals) Vol. 10 No. 1 (2025): June
Publisher : Pusat Teknologi Informasi dan Pangkalan Data IAIN Syekh Nurjati Cirebon

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24235/itej.v10i1.203

Abstract

This study investigates the reduction of defect waste in the metal forming process at PT XYZ, with a specific focus on the production of the reff D nose component. Recognizing the critical importance of quality in the aerospace industry, where even minimal defects can compromise safety and operational integrity, this research applies Lean Six Sigma methodology to address the observed defect rate, which averaged 4.6% over the period 2018–2023—significantly exceeding the company’s target of 1%. A comprehensive DMAIC (Define, Measure, Analyze, Improve, Control) framework was employed to systematically identify, quantify, and analyze the sources of defects. Data were collected from both primary sources, including direct observations and stakeholder interviews, and secondary sources such as production records and defect reports. Advanced tools such as SIPOC diagrams, Pareto analysis, Interpretive Structural Modeling (ISM), and the 5 Whys method for Root Cause Analysis (RCA) were utilized to determine the critical factors affecting process performance. The analysis revealed that issues related to raw material quality, suboptimal process parameter settings, machine conditions, operator competency, and production environment stability are the primary contributors to the elevated defect rates. Based on these findings, targeted improvement strategies were proposed to optimize process efficiency and enhance product quality.
A Analysis of Preventive Maintenance Schedule of Xym1900 Vertical Roller Mill Crusher Machine using MTBF (Mean Time Between Failures) Method Based on RCA (Root Cause Analysis) Muhammad Alfin; Rusindiyanto Rusindiyanto
ITEJ (Information Technology Engineering Journals) Vol. 10 No. 1 (2025): June
Publisher : Pusat Teknologi Informasi dan Pangkalan Data IAIN Syekh Nurjati Cirebon

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24235/itej.v10i1.205

Abstract

The reliability and performance of heavy machinery are critical to maintaining consistent production in the cement industry. This study analyzes the preventive maintenance schedule of the XYM1900 Vertical Roller Mill crusher machine at PT XYZ, where frequent breakdowns have contributed to production inefficiencies and increased operational costs. The research employs the Mean Time Between Failures (MTBF) method to evaluate the reliability of key machine components and identify optimal maintenance intervals. Additionally, Root Cause Analysis (RCA) is used to trace the underlying causes of recurring failures. Maintenance and failure data were collected over a one-year period to calculate MTBF values for critical components, including the grinding roller, hydraulic system, and gearbox. RCA findings indicate that improper lubrication, delayed part replacements, and environmental factors such as dust contamination are the primary contributors to equipment failure. Based on the analysis, revised maintenance schedules were proposed to reduce unplanned downtime and extend component life. The results demonstrate that implementing a data-driven preventive maintenance plan can significantly enhance equipment reliability and support operational efficiency.
A Application of Six Sigma and FMEA Methods for Defect Reduction in Woven Bag Production Faris Yasin Rochmatullah; Rusindiyanto Rusindiyanto
ITEJ (Information Technology Engineering Journals) Vol. 10 No. 1 (2025): June
Publisher : Pusat Teknologi Informasi dan Pangkalan Data IAIN Syekh Nurjati Cirebon

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24235/itej.v10i1.215

Abstract

This study aims to reduce the number of defects in the production of woven bags, which experiences product defects ranging from 4.1% to 5.4%. The method used is Six Sigma with the DMAIC (Define, Measure, Analyze, Improve, Control) approach to improve product quality. Root cause analysis was carried out using fishbone diagrams and Failure Mode and Effect Analysis (FMEA) which identified four main factors causing defects, namely humans, machines, materials, and methods. The results showed that the defects that had the most effect on the production process were perforated weaving, stretched weaving, and miss print. From the data analyzed for the period January to December 2024, a Defects Per Million Opportunities (DPMO) value of 6,746,655 and a sigma level of 3.97 were obtained, which shows that even though the production process is good enough, there is still room for improvement. Improvement recommendations include increased quality supervision and regular calibration of machines to achieve better quality targets. With the application of the Six Sigma method, it is hoped that the company can achieve a significant reduction in the defect rate and improve overall production performance.
Co-Authors Adelencia, Vallent Arfi Aditya Fahmi Nurwicaksono Aditya Yusuf Indrastana Akhmad I. Fajar Alfin, Muhammad Alfitri Dilla Anggraeni Alfitri Dilla Anggraeni Andyas Mukti Pradanarka Aprizal, Irene Rizda Septiani Arief Sulistyo Wibowo Aryaduta, Galang Aryani, Enny Athalarvin Nabilfathin Arvin Aura Diva Shafa Dharma Azhar Muhammad Nurdin Azhar Muhammad Nurdin Azizy, Annisa Rahmi Baiq Azka Lazuardina Catur A. Pamungkas D, Muhammad Yafi Deni Deni Dhifa Farah Dicya, Bintara Putra Dira Ernawati Eka Anestya Octavia Endang Pudji W Erlangga E. Taruna Erlina Purnamawati Erlina Purnamawaty Fadilla Umeida Putri Fahmi Ali Fahmi Ali Fais Pramudya Mulya Fais Pramudya Mulya Farah, Dhifa Faris Yasin Rochmatullah Firda Amalia Putri Friska Aryanti Gufron, Achmad Hafid Syaifullah Hassan Rahmatillah Hatta Makarim Hayati, Kinanti Resmi Iffad Rakhmanhuda Ifwarisan Defri Ignadia Zain Balqis Imam Ramadhani Intan Normania Irene Rizda Septiani Aprizal Iriani Irma Dani Br Sinulingga Isna Nugraha Jeremiah Batista Hutagaol Joumil Aidil Saifuddin Khomsus SF Lazuardina, Baiq Azka M Fayshal Ferdiansyah M. Frizky Feri Setiawan Maulana Malik Agungdiningrat Mega Cattleya Prameswari Annissaa Islami Mega Nanda A.W Moch. Annas Hidayatulloh Moch. Febri Sugianto Moh. Miladun Hakimin Alim Mohammad Shodiq Wahyu Riamto Muhammad Alfin Muhammad Ibnu Ma'nail Muhammad Yafi D Muhammad Zaky Mubarok Musyaffa, Akmal Fikri Faaiz Najmuddin Syah, Mochammad Dhia Nike Illiyine Pangestuti Nike Illiyine Pangestuti Noval Dwi Aryadipura Noval Dwi Aryadipura Nugraha, Isna NUR RAHMAWATI Nur Rahmawati Priyatna Septedi Inrianto purba, Willy Putri, Firda Amalia Qurratul Aini Raden Bramantia Rukmana Radifan Dimasyqi Radifan Dimasyqi Rafida, Halimas Nafi Rahmatillah, Hassan Rama Adi Rama Adi Ramadhani, Imam Rega Fahmi Rivaldy Rega Fahmi Rivaldy Renny Agustini S Revica Tauriza Alfiane Riyadi, Attila Daffa Rizqi Novita Sari Rochmatullah, Faris Yasin Romadoni, M Ilham Sabrina Salma Nabila Sarah Aliyah Sabhirah Shafira Sausan Ferinanda sholeha, fitriatus Sitanggang, Antonius Nathanael Sugianto, Moch. Febri Sunardi Sunardi Syafira Ramadhany Novitasari Tino Aprilyanto Tranggono Tranggono Tranggono Tranggono Tranggono Trinisa, Lerinda Ubaidillah Ubaidillah Ubaidillah Vensa Aldian Alfano Vensa Aldian Alfano Willy Purba Winursito, Yekti Condro Yekti Condro Winursito Yosep Salfaridus Nong Sandro Yus Ardianto ZAHRA, SALSABILA AULIA Zamroni Makruf Zamroni Makruf