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Journal : Journal of Environmental Engineering and Sustainable Technology

INCREASED TENSILE STRENGTH OF DISSIMILAR FRICTION WELD JOINT OF ROUND BAR A6061/S15C USING UPSET FORCE AND ONE-SIDE CHAMFER ANGLE Yudy Surya Irawan; Dwi Prasetyo; Teguh Dwi Widodo; Wahyono Suprapto; Tjuk Oerbandono
Journal of Environmental Engineering and Sustainable Technology Vol 6, No 1 (2019)
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jeest.2019.006.01.2

Abstract

An effort to increase the tensile strength of dissimilar friction weld joint of round bar A6061/S15C was done in this study using upset force and one-side chamfer angle. Commercial round bar aluminum alloy A6061 and carbon steel S15C were used as rotated and a stationary part, respectively in continuous drive friction welding (CDFW) process. Upset force variations of 10.5, 14, and 17.5 kN were used. CDFW process used burn of length of 15 mm for all CDFW specimens. Chamfer angle was machined on friction area of the S15C stationary part with the variation of 0 (without chamfer angle), 30 and 45 degrees. Tensile strength test, macrostructure observation and micro Vickers hardness testing, SEM-EDX analysis were performed. It was found that the smaller chamfer angle (30 degrees) produced maximum tensile strength of A6061/S15C CDFW joint. It occurred due to smaller formed flash, the lower temperature of the flash that indicate lower heat input and caused smaller heat affected zone and higher hardness in the CDFW joint. The higher upset force also yields higher tensile strength of CDFW joint due to the higher degree of plastic deformation during the upset stage of CDFW joint and this state contributes to higher hardness and tensile strength of A6061/S15C CDFW joint. SEM-EDX analysis result also confirmed that more aluminum existed on the fracture surface of the A6061/S15C CDFW specimen with maximum tensile strength.
Co-Authors ABDUL HAMID Abdullah, Harnan Malik Abidin, Muhammad Zaimi Bin Zainal Achmadi Achmadi Adli, Danung Nur Agus Budiarto Ahmad Robittah Alfeus Sunarso Anindito Purnowidodo Anjasari, Asri Aprilia Rizky Riadini Ari Vithon Khasib Mubarok Ari Wahjudi Ari Wahyudi Arif Wahyudiono Atsir Farhan Azahra, Siti Amalina Azhar, Andika Bilqis Afifa Dana Putri D, Dhimas Kaukabi Darmadi, Djarot Bangun Denny Widhiyanuriyawan Dewi, Francisca Gayuh Utami Diah Ayu Fitriani, Diah Ayu Djarot B Darmadi Djarot B. Darmadi, Djarot B. Dwi Kristanto Dwi Kristanto Dwi Prasetyo Erwin Sulistyo Femiana Gapsari MF Fikrul Akbar Alamsyah Firas, Alfian Gayuh Utami Dewi, Francisca Habibulfalah, Endi Hanifa Zahra Wibowo I Wayan Gede Suputra Wardiana Irawan , Yudy Surya Jauhari, Mochamad Helmi Kamil, Muhammad Prisla Kozin, Muhammad Kusumaningsih, Haslinda Lilis Yuliati Ma’arif, Moh. Syamsul Maftuch Maftuch Margono Margono Mega Nur Sasongko Mega Nur Sasongko Moch. Agus Choiron Moch. Syamsul Ma'arif Moh. Syamsul Ma’arif Nadia Ananda Prasetia Dion Nugroho Adi Purnomo Nugroho, Arief Budi Nurkholis Hamidi Oyong Novareza Prabowo Puranto Pratama, Gesha Denny Putri, Debri Harynia Putu Hadi Setyarini Rahmadhani Angger Syahputra Redi Bintarto Redi Bintarto Redi Bintarto, Redi Ridho Dwi Syahrial Rudianto Raharjo Rudianto Raharjo Rudianto Rudianto Rudy Soenoko Rudy Soenoko Runi Asmaranto Sabitah, A'yan Saputra, Indra Adi Saputra, Muhamad Hendra Setiawan, Yustiza Rahadian Siswoyo, Redi Cipto Sofyan Arief Setyabudi Sugiarto S Sukri Sukri sukri Sukri, sukri Sutrisno Sutrisno Sutrisno, Sutrisno Suwarso, Wahyu Handoyo Tamtomo, Bagas Tjuk Oerbandono Utomo, Slamet Prasetyo Wahyono Suprapto Wibisono, Aryasatya Rafli Widi Nugroho Wirawan , Willy Artha Wirawan, Willy Artha WIWIEN ANDRIYANTI Yudy Surya Irawan Zulkarnain, Akbar