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Revolutionizing Warehouse Efficiency with Shared and Class-Based Storage: Merevolusi Efisiensi Gudang dengan Penyimpanan Bersama dan Berbasis Kelas Supriyadi, Deddy; Cahyana , Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 25 No. 4 (2024): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i4.1171

Abstract

This study addresses inefficiencies in the warehouse layout of a paper production company in Pasuruan, East Java, which led to delayed deliveries. By implementing shared storage (SS) using FIFO and class-based storage (CBS), the research aimed to optimize space and improve material handling efficiency. Data collection involved observation, interviews, and company records. The proposed layout reduced space usage from 59.45% to 16.95% and achieved significant time savings: 17.84% for brown paper, 8.84% for white paper, and 28.51% for custom-colored paper. The findings suggest that a systematic layout can greatly enhance warehouse efficiency. Future studies should consider the cost factors associated with these improvements. Highlights: Space Efficiency: Reduced usage from 59.45% to 16.95%. Time Savings: Up to 28.51% for custom-colored paper. Data-Driven: Used observations, interviews, and records for layout optimization Keywords: Warehouse layout, material handling, shared storage, class-based storage, efficiency improvement
Revitalizing Customer Satisfaction in Indonesia's Rice Industry: Revitalisasi Kepuasan Pelanggan di Industri Beras Indonesia Pratama, Muchammad Ikbal; Sulistiyowati, Wiwik; Cahyana , Atikha Sidhi; Putra, Boy Isma
Indonesian Journal of Innovation Studies Vol. 25 No. 4 (2024): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i4.1174

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CV. Central Karya Jaya, a rice distribution company, faced a 40% profit decline. This study aims to enhance company performance and customer satisfaction using the Balanced Scorecard and Importance Performance Analysis (IPA). Data from 70 respondents showed a financial ROE above 12%, but customer satisfaction had a 72.25% conformity, revealing unmet needs. Key improvements are needed in managerial friendliness, employee responsiveness, and personalized service. Recommendations include fostering better employee relations and understanding customer needs, with future research suggesting the use of Quality Function Deployment (QFD) for further service enhancement. Highlights: Financial Performance: ROE above 12% indicates solid financial health. Customer Satisfaction: 72.25% conformity shows areas needing improvement. Key Improvements: Enhance managerial friendliness and employee responsiveness Keywords: Performance Measurement, Balanced Scorecard, Customer Satisfaction, Rice Distribution, Importance Performance Analysis
Revealing the Smartphone Purchasing Behavior of Umsida Students : Mengungkap Perilaku Pembelian Smartphone Mahasiswa Umsida Fernata, Farhan; Cahyana , Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 25 No. 3 (2024): July
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i3.1175

Abstract

This study investigates the factors influencing smartphone purchasing decisions among Umsida students, focusing on product quality, price, brand, and promotion. Using a quantitative approach with 140 respondents and Structural Equation Modeling (SEM) analysis, the research found that while product quality and price had no significant impact on purchasing decisions, promotion and brand significantly influenced students' choices. These findings offer valuable insights for marketing strategies targeting this demographic, suggesting a need to prioritize promotional efforts and brand positioning to enhance consumer engagement and decision-making processes among Umsida students. Highlight: Quantitative Analysis with SEM: Rigorous methodology for smartphone purchasing factors among Umsida students. Promotion and Brand Impact: Crucial influencers in Umsida students' smartphone buying decisions. Marketing Insights: Prioritize promotion and brand for effective Umsida student engagement. Keyword: Smartphone Purchasing Decisions, Umsida Students, Product Quality, Promotion, Brand Influence
Innovative Service Quality Boosts Patient Satisfaction: Kualitas Layanan yang Inovatif Meningkatkan Kepuasan Pasien Firdaus, Muhammad Zaqqi Zamroni; Cahyana , Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 25 No. 4 (2024): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i4.1182

Abstract

This study examines factors affecting service quality, patient satisfaction, and loyalty at Puskesmas XYZ, using Structural Equation Modeling (SEM) on data from 108 respondents. The results pinpoint doctor-patient interaction as crucial for service quality (loading factor 0.732), satisfaction (0.692), and loyalty (0.758). Suggestions include improving queue management, proposing a web-based system for efficiency. Future research can expand service quality variables for broader impact assessment. Highlight: Key Findings: Doctor interaction highly impacts patient loyalty and satisfaction. Recommendation: Implement web-based queue management for improved healthcare service. Future Research: Expand service quality variables for a broader patient assessment. Keyword: Service Quality, Patient Satisfaction, Loyalty, Structural Equation Modeling (SEM), Queue Management
Overcoming Quality Control Challenges in Car Exhaust Manufacturing: Mengatasi Tantangan Kontrol Kualitas dalam Pembuatan Knalpot Mobil Setiono, Moch. Agung; Cahyana , Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 25 No. 4 (2024): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i4.1188

Abstract

PT. XYZ, a manufacturer of car exhaust components, faces significant defect-related challenges, impacting productivity and market competitiveness, particularly in Europe. Over six months, 3.18% of 184,708 produced components were defective. This study aims to determine the sigma level of quality control and identify root causes of defects using the Six Sigma DMAIC method and Root Cause Analysis (RCA). Observations and interviews revealed human error, machine issues, improper methods, substandard materials, and environmental factors as key contributors to defects. The sigma level was found to be 4, indicating suboptimal quality control. Recommendations for improvement include SOP development, operator training, standardized production methods, regular machine maintenance, and 5S organizational practices. Implementing these could reduce defects and improve productivity. Highlight: Defect Rate: 3.18% in 184,708 components. Sigma Level: Evaluated at level 4. Improvements: Implement SOPs, training, maintenance, 5S practices. Keyword: Quality Control, Six Sigma, Root Cause Analysis, Manufacturing, Car Exhaust Components
Reducing Production Defects in Indonesian Furniture Using Seven Tools and 5W+1H: Mengurangi Cacat Produksi pada Furnitur Indonesia dengan Menggunakan Tujuh Alat dan 5W+1H Burhanudin, Asrul; Cahyana, Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 25 No. 4 (2024): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i4.1189

Abstract

PT. Romi Violeta, an Indonesian furniture company specializing in rattan and wood products, faces frequent production defects. This study aims to identify and reduce these defects using the Seven Tools and 5W+1H methods. Qualitative data were obtained through field observations and interviews, while quantitative data were gathered using the Seven Tools approach. From February to June 2022, color variation was the most frequent defect, with the highest defect rate in March at 26.5%. Root causes included factors related to man, material, machine, method, and environment. The proposed corrective actions aim to minimize these defects, enhancing overall product quality. Future research should explore additional defect causes using different methodologies. Highlight: Defect Analysis: Identified color variation as the most frequent defect. Root Causes: Man, material, machine, method, and environment factors. Corrective Actions: Proposed solutions to minimize defects and enhance quality. Keywoard: Production defects, Seven Tools, 5W+1H, quality improvement, furniture manufacturing
Risk Analysis of Increase Efficiency The Sugar Production Process Using The FMEA Method: Analisa Resiko untuk Meningkatkan Efesiensi Proses Produksi Gula Menggunakan Metode FMEA Fachrudin, Moch Fais; Cahyana, Atikha Sidhi
Procedia of Engineering and Life Science Vol. 8 No. 1 (2025): Proceedings of the 8th Seminar Nasional Sains 2025
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v8i1.1845

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PT P, a sugar manufacturing company, has a sugar factory located in the Sidoarjo area. SHS sugar and quality manufacturing company. Production problems often cause long production delays, therefore managing the production process is very important. Failure modes and effects analysis (FMEA) was used to determine possible failure modes of sugar production. In the test results, various kinds of problems were found: transportation, grinding, purification, evaporation, crystallization. There are 5 factors that cause production inefficiency, namely: human factors, word methods, environment, raw materials and machines used. This resulted in that when the sugar production process was not optimal at PT P, the FMEA method was used to minimize production constraints in order to achieve production targets. After observing using the FMEA method, a value of 480 was obtained in the milling process.
Pendampingan Laporan Keuangan, Proses Bisnis Implementasi Internal Control Over Financial Reporting (ICOFR) dan Digital Marketing pada SDGS 8 di BUMDES Rezeki Barokah Mandiri Kedungcangkring Sumartik, Sumartik; Indayani, Lilik; Cahyana, Atikha Sidhi; Fa’una, Dyah Atia Mayang; Awalya, Salma Rizky
Jurnal Pengabdian Masyarakat dan aplikasi Teknologi Vol. 05 No. 01: March 2026
Publisher : Institut Teknologi Adhi Tama Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.adipati.2026.v5i1.8145

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Kegiatan pengabdian kepada masyarakat ini bertujuan untuk mengatasi permasalahan yang dihadapi BUMDes Barokah Rezeki Mandiri di Desa Kedungcangkring, Sidoarjo, yang mengalami penurunan omset dan kinerja pasca pandemi. Permasalahan utama terletak pada kurangnya sistem laporan keuangan yang transparan, proses bisnis yang tidak efisien, serta minimnya pemanfaatan digital marketing. Metode pelaksanaan yang digunakan adalah observasi, wawancara, pelatihan teknis, serta pendampingan langsung terhadap manajemen BUMDes. Solusi yang diterapkan meliputi pelatihan penyusunan laporan keuangan sesuai standar UMKM, implementasi Internal Control Over Financial Reporting (ICOFR), penyusunan struktur organisasi dan pembagian job description untuk 18 karyawan, serta pelatihan digital marketing berbasis media sosial. Pendampingan forecasting bisnis dengan metode moving average menunjukkan potensi pendapatan harian sebesar 2–5 juta rupiah. Hasil kegiatan menunjukkan peningkatan efektivitas operasional, peningkatan pemahaman pengurus terhadap sistem keuangan, serta perbaikan struktur kerja dan promosi usaha. Kegiatan ini menunjukkan integrasi pendekatan manajerial, keuangan, dan digitalisasi dapat mengakselerasi kemandirian BUMDes berbasis potensi lokal.
Warehouse Layout Reconfiguration Reduces Travel Distance Using Class Based Storage: Perubahan Tata Letak Gudang Mengurangi Jarak Perjalanan dengan Menggunakan Sistem Penyimpanan Berbasis Kategori Vidiasari, Mike; Cahyana, Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 26 No. 2 (2025): April
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i2.2036

Abstract

General Background: Warehouse layout plays a critical role in supporting material handling efficiency and operational performance in industrial systems. Specific Background: The studied company experienced excessive travel distance and disorganized item placement, leading to inefficiencies in retrieval and storage activities. Knowledge Gap: The existing warehouse arrangement had not applied a systematic storage classification based on item movement frequency, resulting in suboptimal space utilization and material flow. Aims: This study aims to redesign the warehouse layout using the Class Based Storage method to minimize travel distance and improve storage organization. Results: The analysis classified items into movement-based categories and proposed a new layout configuration that reduced total travel distance compared to the initial condition. The redesigned layout also improved accessibility for high-frequency items. Novelty: The study demonstrates the practical application of Class Based Storage in a specific industrial warehouse context supported by quantitative travel distance analysis. Implications: The findings provide a structured reference for warehouse management strategies focused on layout planning, storage classification, and operational efficiency improvement within industrial engineering practices. Keywords: Warehouse Layout, Class Based Storage, Travel Distance, Material Handling, Industrial Engineering Key Findings Highlights Storage classification based on movement frequency reorganized item placement systematically. Proposed configuration lowered total material transfer path compared to the initial arrangement. High-rotation products were positioned closer to access points to streamline retrieval activities.
Sugar Quality Defect Identification Using Seven Tools and RCA: Identifikasi Cacat Kualitas Gula Menggunakan Tujuh Alat dan Analisis Penyebab Utama (RCA) Moch Rio Firmansyah; Atikha Sidhi Cahyana
Indonesian Journal of Innovation Studies Vol. 27 No. 1 (2026): January
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v27i1.2067

Abstract

General Background: Quality control is essential in manufacturing industries to ensure product consistency and minimize defects. Specific Background: A sugar production company experienced significant product defects during the May–October production period, particularly in forms such as krikilan, refined sugar, and molasses. Knowledge Gap: Previous studies often apply quality control tools separately, with limited integration between statistical tools and root cause identification methods. Aims: This study aims to identify defect types, analyze root causes, and propose improvement strategies in sugar production processes. Results: The findings show that the highest defects occurred in krikilan with 1671 kwintal, followed by refined sugar and molasses. Analysis using seven tools revealed dominant defect patterns, while Root Cause Analysis identified five main contributing factors: machine, material, method, man, and environment. Novelty: The study integrates seven tools with RCA using the 5 Whys approach to provide a more structured and comprehensive defect analysis. Implications: The results suggest practical improvements including machine maintenance scheduling, stricter raw material inspection, and employee training to reduce defect rates and improve production efficiency. Keywords: Quality Control, Seven Tools, Root Cause Analysis, Sugar Production, Defect Analysis Key Findings Highlights Krikilan defect dominates total production issues across observed periods Integrated analysis reveals five primary sources of production failure Structured improvement actions focus on maintenance, supervision, and workforce capability
Co-Authors Achmad Danny Firmansyah Achmad Fadli Islaha Achmad Ganni Rizaldi Afifah, Sofie Amalia Aldi Bayu Pamungkas Alfian Dwi Budianto Alwi, Mohammad Kharis Anshori, Muhammad Hizam Aris Susanto Ata Barbara Awalya, Salma Rizky Boy Isma Putra Burhanudin, Asrul Chusnah, Asma’ul Damaindra, Mochammad Deddy Supriyadi Dewi Fortuna Kusuma Dimas Dwi Saputra Emy Rosnawati Fachrudin, Moch Fais Fahmi Amirulloh Fajar Mochammad Ichwan Fa’una, Dyah Atia Mayang Fernata, Farhan Firdaus, Muhammad Zaqqi Zamroni Hakim, Muchammad Lukman Hana Catur Wahyuni Hendri Setiawan Herokholiqi, Mochammad Edo Hidayat, Abdul Rakhmad Hidayatulloh, Riqi Iis Sugiarti Indramawan Hadi Kuswoyo Inggit Marodiah Inggit Marodiyah Inggrit Ananda Rahmadita Intan Rohma Nurmalasari Ita purnamasari Iwan Kurniawan Juli Guritno Kusuma , Dewi Fortuna Kuswoyo, Indramawan Hadi Lilik Indayani Lindyawati, Lely Maulana Akbar Abdilah Mauli, Fajar Dwi Moch Imam Andreansyah Moch Rio Firmansyah Moch. Syayidi Sofyan Mochammad Damaindra Mochammad Edo Herokholiqi Mochammad Tanzil Multazam Moh. Faris Hernanda Muhammad Andriyanto Mukhammad Hasan Bisri Nabila Tsaniatu Yulia Nadia Khoiria Fernanda Nasoik, M. Kholisun Natadiharja, Sebastian Arya Nur Ravita Hanun Prasetyo, Mochammad Dandi Pratama, Muchammad Ikbal Prediansyah, Mochamad Afan Wahyu Priyo Sambodo purnamasari, Ita Qur’ani Nurvita Rahmah, Eva Zulfiatur Rahmayanti, Vivia Nailur Rais, Sofyan Alim Rangga, Moch Devan Ribangun Bamban Jakaria Riqi Hidayatulloh Romadhon, Ilham Fatwa Ryan Ardiansyah Sari W, Indah Apriliana Satria Yoga Anandya Setiabudi, Edo Setiono, Moch. Agung Sofyan, Moch. Syayidi Sukmana, Tedjo Sumartik Syaro , M Fandi Tedjo Sukmono Vidiasari, Mike Wiwik Sulistiyowati Wiwik Widhianingsih Wulandari, Indah Apriliana Sari Yannu Prasetyo