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INDONESIA
JURNAL INTEGRASI
Published by Politeknik Negeri Batam
ISSN : -     EISSN : 25489828     DOI : -
Core Subject : Education,
Other
Terbit dua kali setahun pada bulan April dan Oktober: mulai Volume 10, Nomor 1, April 2018. Berisi tulisan yang diangkat dari hasil penelitian di bidang Teknologi Terapan. e-ISSN: 2548-9828
Arjuna Subject : -
Articles 360 Documents
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Prototype Sistem Elevator Menggunakan Motor Stepper Berbasis Atmega 16 Wicaksono, Muhammad Jaka Wimbang; Diono, Diono; Sani, Abdullah; Dzulfiqar, Mohamad Alif; Budiana, Budiana; Aryeni, Illa; Oktani, Dessy; Kamarudin, Kamarudin; Futra, Asrizal Deri; Darmoyono, Aditya Gautama; Mahdaliza, Rahmi; Hasnira, Hasnira; Maulidiah, Hana Mutialif; Gusnam, Mu'thiana
JURNAL INTEGRASI Vol. 15 No. 2 (2023): Jurnal Integrasi - Oktober 2023
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v15i2.6058

Abstract

Elevator are one of the most important transportation these days. Elevator is a link in a tall building that has many floors. The role of the elevator which is always used by the public requires a high level of precision. In this study, researchers made a prototype elevator system using a stepper motor and obtained test results with a maximum error rate of 2% on the 10 cm elevator input using a ruler as a testing tool. The largest comparison of testing result using a ruler and using a rotary encoder is 0.2 cm or 2 mm at the 40 cm elevator input. The precision of the elevator prototype still can be improved by using half step mode when controlling the stepper motor.
Kendali Motor Stepper pada Fast Shot & Slow Shot Valve Die Casting Machine Menggunakan PLC Omron Muntashir, Abdillah Aziz; Rizky, Muhammad Ario; Nugroho, Muhammad Samhadi
JURNAL INTEGRASI Vol. 15 No. 2 (2023): Jurnal Integrasi - Oktober 2023
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v15i2.6506

Abstract

In producing a product in the industry, it is necessary to pass a series of processes, one of which is in the printing process or die casting. After installation of casting molds (Fix Dies & Moving Dies), it is necessary to set the fast shot & slow shot valve rotation to determine the amount that pushes the molten liquid into the mold, so the casting machine is ready to use. At this time the Fast Shot & Slow Shot Valve setting process is still done manually (conventional), the technician must make a rotation manually and only look at the value of the needle available on the knob, therefore we need a modification on the control system that can facilitate in doing setting the valve. By using the Stepper motor Nema 17 as the output of the Omron CP1L-M30DT-D PLC and also using Encoder E6B2-CWZ6C as an input that has been calibrated, so that the round reading can be seen in HMI Omron NB7W-TW00B. Obtained a fast cycle time results, namely in moving 1 round of knob, it takes 0.6 seconds.
Rancang Bangun Digital Firing Angle Sebagai AC "“ AC Controller Untuk Alat Pengering Sepatu Dengan Metode Kontrol Proporsional Integral Nugroho, Mochamad Ari Bagus; Hasnira, Hasnira; Iraqi, Mohammad Zainul; Suhariningsih, Suhariningsih
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.6595

Abstract

The rainy season is an obstacle for everyone, especially drying shoes, because rain can hinder the process of drying shoes. Currently, shoes are still dried using the conventional method, namely by utilizing the sun's heat. The next development is a system for drying shoes using gas fuel, but it has the potential for fire. In this final project, a shoe drying system is designed which is controlled using PI control according to a specified setpoint to dry shoes when exposed to rain or at night. To get the appropriate room temperature, the output voltage from the heater needs to be controlled using the Digital Firing Angle. The ignition angle is regulated by the Digital Firing Angle circuit. To maintain the temperature conditions in a stable condition, namely 65°C, this tool is controlled using PI (Proportional Integral) control. This dryer is designed for a maximum of 1 pair of wet shoes. With final humidity results in the drying room ≤ 20%RH. With this final project, it can dry shoes in rainy conditions in 94 minutes for synthetic leather shoes and 104 minutes for leather shoes.
Analisis Efektivitas Rotary Car Dumper (RCD) 3 dengan Metode Overall Equipment Effectiveness (OEE) di PT Bukit Asam Unit Pelabuhan Tarahan Perwira, Rizky Agung; Wahyudi, Rizqi; Nugraha, Andhyka Tyaz
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.6675

Abstract

PT Bukit Asam Tarahan Port Unit has machines and tools that are used to assist its activities and of course indirectly support its productivity, one of these machines is the Rotary Car Dumper (RCD) 3. The Overall Equipment Effectiveness (OEE) method can identify bottlenecks in a tool or machines used in the company. Using the Six Big Losses method in this research can determine what factors make the biggest contribution resulting in the low effectiveness of using the RCD 3 machine at PT Bukit Asam Tbk Tarahan Port unit. After the losses value is obtained, the maintenance, repair and overhaul (MRO) implemented will then be analyzed and whether MRO has an effect on these losses. Based on research that has been conducted, the OEE value of the RCD 3 machine is 6%, with an average value of availability of 52%, performance of 12% and quality of 100%. The highest six big losses values were obtained from set up and adjustment losses and reduced speed losses, where the two losses obtained an average value of 46%. PT Bukit Asam Tarahan Harbor Unit has implemented planned maintenance such as preventive maintenance and corrective maintenance during the observation period from January 2021 to December 2021.
Rancang Bangun Alat Bantu Cek Spool Valve di PT. Mulia Indo Consolidated Menggunakan Sistem Offliner Nugroho, Oktavianus Ardhian
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.6759

Abstract

There are various kinds of industries in Indonesia, one form of industry is the type of F&B Industry (food and beverage). PT. MIC (Mulia Indo Consolidated) is one of the industries engaged in F&B which is oriented towards the production of bottles and packaging. The machines in PT. MIC uses a part that functions to regulate fluid flow in a hydraulic or peumatic system, this part is often referred to as a spool valve. At PT. MIC spool valve is used to move the mold, compress air and move other parts that support the bottle forming process. At PT. MIC components of this spool valve must be maintained so that it can work properly, so far the checking process is done manually by checking the performance of the spool valve at a pressure of 20 Psi or about 138 newtons per square meter this value is equated with the pressure conditions when this spool valve works in making bottles. At PT. MIC components of this spool valve must be maintained so that it can work properly, so far the checking process is done manually by checking the performance of the spool valve at a pressure of 20 Psi or about 138 newtons per square meter this value is equated with the pressure conditions when this spool valve works in making bottles. From the manual testing process of the spool valve, you can get the condition of the spool valve that is still good or not, but the weakness is because the manual process is still low and the process is long. Therefore PT. MIC and the ATMI Industrial Polytechnic (Polin ATMI) work together to make a spool valve test equipment that aims to find out whether the repaired spool valve is in accordance with the standard pressure value of 20 Psi so as to minimize repeated breakdowns. The spool valve check tool is made using an offliner system so that it does not interfere with the machine when producing. From the results of this study, a spool valve check device was successfully designed and made to work well when carrying out the spool valve inspection process so as to reduce the repeated breakdown process and increase production.
Pengaruh Aktivator HCL dalam Arang Tempurung Kelapa Guna Menurunkan Kadar COD, BOD, dan TSS pada Limbah Cair Tahu Khuzaimah, Siti; Nafa, Kharismatun
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.7197

Abstract

Indonesia is an agricultural country where most of the population has a livelihood as farmers, especially in the Cilacap region of Central Java. Coconut plant (Cocus nucifera .L) is a tropical plant that thrives in Indonesia and is known by the public and has various uses. However, the utilization of coconut plants is generally only limited to the flesh of the fruit to be processed into coconut milk, so that other parts of the coconut plant, such as coconut shells tend to be potentially as waste and underutilized optimally[1]. Coconut shell can be used as activated charcoal using HCL activator with a simple and economical method. The number of activator concentrations used is 1N and 3N. By using the method of adsorption and filtration to treat wastewater tofu obtained a decrease in the levels of COD, BOD, and TSS are different. In the use of HCL activator 1N obtained results of reduction of COD, BOD, and TSS sequentially by 20%, 23%, and 73%. The results were obtained after the sample was adsorbed and filtration for 2 hours. While the effectiveness of the use of HCL 3N activator resulted in a decrease in COD, BOD, and TSS levels by 28%, 31%, and 76%.
Pembuatan Mesin Pencacah Biji Jagung dengan Motor Listrik sebagai Penggerak Nofriadi, Nofriadi; Widodo, Tri Wahyu; Fadhlulrahman, Zaki; Rosa, Yazmendra; Yetri, Yuli
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.7274

Abstract

Processing corn kernels into fine corn or corn flour has been widely used various methods to obtain good results and maximum results, therefore a machine was created corn grain chopper with an electric motor so that it can be used by small-scale farmers or MSMEs. The purpose of making this tool is to make corn kernel chopper components such as knife blades, home chopper, hooper, and sieve, as well as knowing the results of the process of chopping corn kernels, and know the quality of the results of the corn kernel chopper. The stages of making this machine are: manufacturing components, component assembly and tool testing. The specifications of the corn grain chopper machine are length 890 mm, width 420 mm, height 1090 mm. The driving source for this corn seed chopper machine is the motor ¼ HP electric with 1400 rpm rotation, using a shaft made of ST 37 steel, in bearings Use a size of 1 inch. The transmission system uses a shaft connected to an electric motor and is connected directly to the blade. After the trial was carried out 3 times, the results were not different from the level of fineness, the enumeration results were very satisfactory and the capacity was obtained machine is 40 kg/hour. The result of after 3 tests, the results did not differ much from the level of refinement for each test. This machine is suitable for owners of large farms, because it is easy to carry.
Panel Kontrol ATS SCADA Putung, Yoice R.; Sawidin, Sukandar; Kereh, Tracy M.; Langi, Herry S.; Patabo, Muchdar Dg.; Loegimin, Maruto Swatara
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.7317

Abstract

To guarantee a steady supply of electricity to the load, the Automatic Transfer Switch (ATS) panel management system is crucial in controlling the power flow between the primary and backup electricity sources. It integrates Supervisory Control and Data Acquisition (SCADA) technologies to improve the effectiveness and dependability of ATS operations. The goal of designing an ATS panel with SCADA control is to establish an ATS panel control system based on SCADA. The SCADA system will handle and evaluate the data gathered from this device in order to track and manage the functioning of the ATS. Additionally, in the event that the primary power source has an interruption or breakdown, the SCADA system will automatically trigger the ATS to switch to a backup source, minimizing recovery time and guaranteeing that the load will always have access to uninterrupted power.
Smart home: Pintu Otomatis Berbasis Voice Recognition Jefiza, Adlian; Puspita, Widya Rika; Firdaus, Fadli; Sihombing, Fitri Andini; Setiawan, Afif; Herlina, Gise; Milala, Gerry Ibnu Luthfi Sembiring; Fernanda, Heri
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.7400

Abstract

The current development of the Smart home is not only used for automation and monitoring of a room, but also used as security or what is usually called security. One form of smart home security technology is an automatic door lock installed in one of the laboratories at the Batam State Polytechnic. Automatic door lock devices are created using Voice Recognition as command input. Users can give the word Open to unlock the door and Close to lock the door. Selenoid Door Lock is used as a tool to lock doors, and LEDs and speakers are used for information. The tool is tested by giving commands by registered and unregistered users. The test results were 100% of the tool worked for registered users with normal Voice intonation, 77% of the tool worked for unregistered users with normal Voice intonation, 48% of the tool worked for registered users with abnormal Voice intonation and 43% of the tool worked for registered users. not registered with abnormal Voice intonation. Thus, the average tool works well by 67%.
Rancang Bangun Pompa Hidram Untuk Menaikan Air Dari Sumber Mata Air Ke Perkebunan Penduduk Nusyirwan; Gani Pratama; Ruzita Sumiati; Yetri, Yuli
JURNAL INTEGRASI Vol. 17 No. 1 (2025): Jurnal Integrasi - April 2025
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v17i1.7815

Abstract

The hydram pump has been designed and manufactured to help people who lack water on plantation land. Hydraulic pumps are an appropriate technology in the field of pumping that use water momentum (water hammer) to raise the pumped water. The design and manufacture of hydram pumps aims to raise water from springs to residents' plantations. The specifications for making a hydram pump are 2 inches for the pump body, 3 inches for the pump air tube, with 3 valves (2 exhaust valves and 1 delivery valve). The results of test 1 at an output height (h) of 1m produced a pump output discharge of 3.12x10-4m3/s, a discharge at the exhaust valve of 7.52x10-4m3/s, and an efficiency of 19.59%. Test 2 at an output height (h) of 2.5m produced a pump output discharge of 2.08x10-4m3/s, a discharge at the exhaust valve of 7.27x10-4m3/s, and an efficiency of 36.96%. Then test 3 at an output height (h) of 5m produced a pump output discharge of 1.08x10-4m3/s, a discharge at the exhaust valve of 7.16x10-4m3/s, and an efficiency of 43.66%. The test results show that the higher the h output, the smaller the water discharge coming out of the hydram pump, and the greater the efficiency of the hydram pump.

Page 33 of 36 | Total Record : 360

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