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All Journal Rekayasa Mesin Journal of Welding Technology Jurnal Teknologi dan Riset Terapan (JATRA) Suluah Bendang: Jurnal Ilmiah Pengabdian Kepada Masyarakat Abdi Masya Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam INTERNATIONAL JOURNAL OF MECHANICAL COMPUTATIONAL AND MANUFACTURING RESEARCH Jurnal Kesehatan Ibnu Sina (j-kis)
Adhe Aryswan
Mechanical Engineering Department, Politeknik Negeri Batam
Aerospace Engineering Agriculture, Biological Sciences & Forestry Humanities Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Economics, Econometrics & Finance Education Electrical & Electronics Engineering Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Public Health Other

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Elemental Qualification of Welded Stainless Steels By XRF Positive Material Identification Mutiarani Mutiarani; Afiev Ferdilla Sidiq; Adhe Aryswan; Mega Gemala; Tian Havwini
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 4 No 1 (2022): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2022
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v4i1.3699

Abstract

Tests for determining the elemental composition of stainless steel (SS) in the weld metal and Heat Affected Zone (HAZ) were carried out using the Non-Destructive Evaluation (NDE) Positive Material Identification (PMI) method with X-ray Fluorescence (XRF) technology. This study aimed to identify the chemical composition of metals using the PMI method with XRF technology as a determinant of the feasibility of the stainless-steel materials tested, namely SS 316 and SS 2205. The results of the tests were then matched with the applicable standards, namely ASME Section II Part A for pipe materials and ASME Section II Part C for welding electrodes. The measurement results show that SS 316 with welding electrode grade ER 316 all parts of the object of inspection fall within the standard range used except for material 4, which is the connection between the flange and elbow is declared rejected because the values ​​for Cr, Ni, and Mo do not fall within the standard range. Meanwhile, SS 2205 with a welding electrode grade of ER 2594 shows that all parts of the object being measured meet the requirements of the standard range used.
Analisa Kekasaran Permukaan Produk Mesin Cetak Tiga Dimensi Dengan Material Acrylonitrile Butadiene Styrene Terlapis Cat Emulsi Adhe Aryswan; Rahman Hakim; Muhammad Rezki Saputra
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 1 No 2 (2019): Jurnal Teknologi dan Riset Terapan (JATRA) - December 2019
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1111.262 KB) | DOI: 10.30871/jatra.v1i2.1779

Abstract

Kemajuan teknologi menuntut industri manufaktur untuk dapat menghasilkan produk yang bentuknya lebih rumit dalam waktu lebih cepat. Teknik additive manufacturing atau percetakan tiga dimensi dapat mengatasi masalah ini, dengan mencairkan material kemudian dituang sedikit demi sedikit sebagai lapisan dalam proses pembuatannya. Produk yang dihasilkan memiliki permukaan yang kasar karena lapisan-lapisan yang dibentuk mesin cetak. Untuk menyesuaikan permukaan tersebut, dapat dilakukan pelapisan oleh cat emulsi. Studi ini meneliti kekasaran permukaan rata-rata (Ra) produk mesin cetak tiga dimensi dari bahan acrylonitrile butadiene styrene yang dilapisi cat tembok dan cat semprot dengan variasi waktu perendaman 5, 10, dan 15 menit. Hasil karakterisasi Ra oleh Surface Roughness Tester menunjukkan tingkat kekasaran permukaan sampel yang dilapisi selama 15 menit lebih rendah daripada 5 dan 10 menit. Nilai Ra sampel yang dilapisi cat semprot adalah 3,035 µm, lebih rendah daripada sampel terlapis cat tembok yaitu 2,650 µm untuk waktu perendaman yang sama yaitu 15 menit.
Pengujian Korosi Intergranular Pada Material UNS 06625 Sesuai Standar ASTM G-28 Ganesha Aryadi; Ari Wibowo; Cahyo Budi Nugroho; Adhe Aryswan
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 4 No 2 (2022): Jurnal Teknologi dan Riset Terapan (JATRA) - December 2022
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v4i2.4930

Abstract

Oil and gas companies are the largest users of steel pipes to produce oil and gas products from the mining, processing and distribution of ready-to-use oil and gas. Steel pipes used in the oil and gas industry can reach tens to thousands of kilometers with many welded joints every few meters. The possibility of corrosion on steel pipes is very large, so a corrosion-resistant coating is needed. Inconel material is often used as a coating material for the inside of steel pipes which is done by cladding welding. In this research, intergranular corrosion testing of the Inconel material layer as a result of cladding welding was carried out on steel pipes with filler metal UNS N06625 to determine the material's susceptibility to corrosion caused by the flow of oil and gas fluid in the pipe. The filler metals used were Ra***tna 625 and Nov***etal 625. Intergranular corrosion testing was carried out using ASTM G-28 standards. The results of the intergranular corrosion test showed that the cladding layer used filler metal for the Ra***tna 625 and Nov***etal 625 brands. No intergranular corrosion was observed, but there was uniform corrosion on the Ra***tna 625 brand with a corrosion rate of 0.46 mm/ year and 0.50 mm/year on the brand Nov***etal 625.
PEMBUATAN ALCUTA FOOT OPERATED (AFO) UNTUK MENDUKUNG TERLAKSANYA PROKES COVID19 DI BATAM Wiratno Satoto, Sapto; Sagoro, Gawan; Fajrin, Aulia; Wibowo, Ari; Abyad, Muliawan Nur; Saputra, Randy; Aryswan, Adhe; Kamsyah, Domi; Prasetyo, Naufal Abdurrahman; Putra, Lalu Giat Juangsa; Santoso, Budi
Abdi Masya Vol 4 No 1
Publisher : Pusat Penelitian dan Pengabdian Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52561/abma.v4i1.241

Abstract

Pandemi menjadi bagian dari sejarah yang terjadi di negara Indonesia. Salah satu pademi yang pernah terjadi adalah penyebaran covid19 yang terjadi pada tahun 2019 sampai dengan 2022. Awalnya penyebaran virus hanya ada di titik tertentu, namun karena beberapa hal, penyebarannya bertambah. Penyebaran Covid19 semakin meluas dan menambah  panjang daftar pasien yang harus melaksanakan isolasi mandiri maupun perawatan di rumah sakit. Ketersediaan alat dan pembiasaan masyarakat dalam penerapan prokes perlu ditingkatkan guna meminimalisir penyebaran. Mencuci tangan merupakan salah satu prokes yang harus dilakukan, dimana Politeknik Negeri Batam ikut berpartisipasi dalam bentuk pembuatan Alat cuci tangan Foot Operated (AFO). Alat ini merupakan modifikasi dari alat cuci tangan konvensional dengan perbedaan kontrol pengeluaran sabun dan aliran air yang berasal dari injakan kaki pengguna . Dari hasil pembuatan, alat dengan dimensi 1140x660x1670mm dapat bekerja sesuai dengan desain yang direncanakan dan alat tersebut dapat digunakan oleh masyarakat sekitar. Dengan alat ini diharapkan dapat membantu mengurangi penyebaran covid19 sehingga pandemi yang terjadi hampir di antero negeri dapat teratasi dari langkah dan perbuatan kecil yang kami lakukan ini.
Pelatihan Penggunaan Software Autocad sebagai Upaya Peningkatan Kompetensi Siswa SMK Kota Batam Cahyagi, Danang; Restu, Fedia; Yuniarsih, Nidia; Nova, Muhammad Andi; Saputra, Hendra; Satoto, Sapto Wiratno; Mutiarani, Mutiarani; Aryswan, Adhe; Fyona, Annisa; Havwini, Tian; Fadilah, Nurul; Rahman, Kholilur
Suluah Bendang: Jurnal Ilmiah Pengabdian Kepada Masyarakat Vol 24, No 2 (2024): Suluah Bendang: Jurnal Ilmiah Pengabdian kepada Masyarakat
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/sb.05790

Abstract

Kota Batam merupakan daerah dengan julukan kota industri. Sejak setelah bertranformasi menjadi kawasan industri kota Batam memiliki berbagai macam indutri yang dibangun, sehingga terbuka banyak peluang kerja yang tersedia. Salah satu keberlanjutan yang perlu didukung yaitu ketersediaan tenaga kerja terampil yang memiliki kompetensi dibidang keteknikan. Gambar dan penggunaan software CAD menjadi salah satu kompetensi yang perlu dipenuhi oleh masyarakat. Upaya menyediakan tenaga kerja terampil dapat dilihat dari tersedianya sekolah menengah kejuruan. Meskipun demikian, keterbatasan fasilitas praktik menjadi salah satu kendala yang dihadapi sebagian sekolah dalam melaksanakan layanan pendidikannya. Kegiatan Pelatihan Penggunaan Software AutoCAD kepada siswa/i SMK Kota Batam Tahun 2024 kemudian hadir menjadi salah satu solusi untuk dapat membantu sekolah dalam meningkat mutu pendidikan vokasi di Kota Batam. Pelatihan ini didanai secara internal oleh Politeknik Negeri Batam dan telah dilaksanakan di Politeknik Negeri Batam pada 23 – 26 Juli 2024. Adapun mitra peserta pengabdian ini adalah dari siswa dan guru SMK S Aljabar Batam, SMK S Kartini, SMK N 9 Batam. Beberapa luaran yang telah diselesaikan pada kegiatan pengabdian ini adalah terselenggaranya kegiatan dan penyusunan modul pelatihan. pemberitaan pada media masa, HKI modul, poster dan video kegiatan.
IDENTIFIKASI FAKTOR KERUSAKAN MESIN BUBUT DI LABORATORIUM MANUFAKTUR MENGGUNAKAN METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA): Studi Kasus: Laboratorium Manufaktur Politeknik Negeri Batam Mutiarani , Mutiarani; Gianluca Fenta, Sandro; Pamungkas, Nurman; Aryswan, Adhe; Giat Juangsa Putra, Lalu
Jurnal Teknologi dan Riset Terapan (JATRA) Vol. 7 No. 1 (2025): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2025
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v7i1.9257

Abstract

Dalam kegiatan praktikum di Laboratorium Manufaktur Politeknik Negeri Batam terdapat beberapa mesin bubut konvensional yang beroperasi. Namun dalam pengoperasinnya, terkadang terjadi masalah dengan proses produksi karena kerusakan mesin yang signifikan sehingga menyebabkan proses belajar menjadi terganggu. Tujuan studi ini adalah untuk mengidentifikasi komponen utama penyebab kerusakan pada salah satu mesin bubut konvensional dengan menggunakan metode Failure Mode and Effect Analysis (FMEA) dengan cara menghitung Risk Priority Number (RPN) dan memberikan rekomendasi. Dengan menghitung nilai RPN dapat diidentifikasi risiko kerusakan tertinggi dari komponen mesin bubut tersebut sehingga prioritas perawatan yang dibutuhkan dapat diketahui. Berdasarkan analisis, nilai RPN terbesar diperoleh sebesar 192 oleh gearbox mesin bubut, kemudian eretan pemutar sumbu x sebesar 36 dan kopling transmisi roda gigi sebesar 32. Karena seluruh komponen tersebut memiliki nilai RPN < 200, maka mitigasi risiko yang perlu dilakukan adalah dengan melakukan corrective maintenance namun untuk mencegah kerusakan mesin bubut sebelum terjadi dan memperkecil risiko gangguan pada praktikum, diperlukan peningkatan strategi yang lebih tepat pada preventive dan predictive maintenance.  
Evaluation of magnetic particle inspection for optimizing welding quality in back gouging boom structure preparation in heavy machinery Aryswan, Adhe; Hasibuan, Apriansyah Sutan; Butar Butar, Hendra; Havwini, Tian; Gemala, Mega
Journal of Welding Technology Vol 7, No 1 (2025): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v7i1.5618

Abstract

This study investigates the effectiveness of Magnetic Particle Inspection (MPI) in optimizing welding preparation for the back gouging of boom structures in hydraulic mining shovels. The primary objective is to evaluate MPI's efficiency in detecting surface and near-surface defects during the pre-welding stage, thereby improving the overall welding quality of boom structures, which play a critical role in supporting heavy loads. MPI is utilized as an initial inspection method prior to Ultrasonic Testing (UT), enabling early detection of potential defects and reducing the likelihood of failures during subsequent UT evaluations. The study reveals the presence of linear and rounded discontinuities that may compromise weld integrity. By applying MPI early in the process, the need for rework during UT is minimized, resulting in cost and time savings. Furthermore, the findings of this study contribute to supporting two key organizational initiatives—People, Quality, Velocity, Cost (PQVC) and Built-in Quality (BIQ)—which aim to enhance both the efficiency and reliability of the welding process.
Pengaruh Proses Tacking dan Welding Sequence Terhadap Distorsi Pada Pengelasan Butt Joint Pipa Dengan Flange Berbahan Carbon Steel Pamungkas, Nurman; Leksonowati, Nur Fitria Pujo; Mufariz, Mufti Fathonah; Hakim, Rahman; Baharudin, Budi; Dzulfiqar, Mohamad Alif; Saputra, Ihsan; Aryswan, Adhe; Reynaldi, Muhammad Ryan
Jurnal Teknologi dan Riset Terapan (JATRA) Vol. 5 No. 2 (2023): Jurnal Teknologi dan Riset Terapan (JATRA) - December 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v5i2.6893

Abstract

This research explores the issue of distortion in spool pipes within the context of the fabrication process, with a specific focus on pipe connections with flanges. The main objective of this study is to investigate the impact of distortion caused by the tacking process during fit-up and the sequence of welding sequences in the welding process. The experiments were conducted by collecting data through inspections of concentricity in the connections using the Total Station Sokkia CX 101 S/N GP1159 tool, with tolerances set at 1, and 0.75 for capping weld. Fabrication Piping and Structure Onshore served as the testing location, with ASTM A671 CC60-12 as the testing material. All tests were conducted at room temperature. The inspection results were used as a guide for the repair process, providing instructions to the Fitter for improving the connections and enabling the welder to maintain the precision of the pipe connections with flanges to avoid distortion. Based on the experimental results, the concentricity of pipe connections reflects the occurring distortion, while welding sequences show a counter effect at each welding step. The distortion after welding, measured at 0.75, still complies with client specifications.
Dimensional measurement calibration of dial calipers based on JIS B 7507: 2016 standard in the measurement laboratory Manurung, Agnes Br; Purba, Adi Syahputra; Manalu, Ari Angga; Juwita, Erna; Aryswan, Adhe
International Journal of Mechanical Computational and Manufacturing Research Vol. 14 No. 1 (2025): May: Mechanical Computational And Manufacturing Research
Publisher : Trigin Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35335/computational.v14i1.265

Abstract

Dial calipers are very frequently used by both measurement laboratories and production. Dial calipers need to be calibrated every 12 months. The purpose of this study is to provide an understanding of how to calibrate a dial caliper, using a method based on JIS B 7507:2016 Standard. The JIS standard itself provides guidance and reference for dial caliper calibration. Based on the calibration results obtained, it is known that the dial caliper has deviation or error values in each measurement (outside, inside, depth, and step) with values of 0.0200 mm and -0.01000, referring to an accuracy of +/-0.03mm. After evaluation based on the standard, these error values still meet the requirements of JIS B 7507-2016. The benefit of this calibration is dial calipers are important to calibrate both before and after use to ensure optimal accuracy and consistent measurement results and also this calibration performed is sufficiently valid and reliable.
SIMULATION-BASED ANALYSIS FOR OPTIMIZING MOLD DESIGN OF PLASTIC HARDNESS TEST SPECIMENS USING KEY PARAMETERS Pujo Leksonowati, Nur Fitria; Pamungkas, Nurman; Manurung, Meilani; Aryswan, Adhe; Hakim, Rahman; Stefani, Windy; Purba, Adi; Khollilurrahman, Kholillurrahman; Batubara, Ninda
Jurnal Rekayasa Mesin Vol. 16 No. 2 (2025)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v16i2.1945

Abstract

This study aims to compare the performance of two injection molding designs—Design A and Design B—for producing plastic hardness test specimens. Design A showed a fill time of 1.03 s and cooling quality covering 84.2% of the part, compared to 1.06 s and 72.4% for Design B. Design B, however, exhibited deflection of 0.96 mm versus 1.15 mm for Design A, and a maximum sink mark depth of 0.5687 mm versus 0.5773 mm. These characteristics in Design B support dimensional stability and limit visible defects, making it suitable for fabrication. Optimization strategies, such as adjustments to packing pressure, gate location, and the cooling system, are proposed to improve Design B's performance in terms of production efficiency and quality. The results indicate that, despite advantages in Design A, Design B offers a viable option for large-scale injection molding, balancing quality and operational efficiency.
Co-Authors Abyad, Muliawan Nur Afiev Ferdilla Sidiq Ari Wibowo Ari Wibowo Ariyanto, Nugroho Pratomo Baharudin, Budi Batubara, Ninda Batubara, Ninda Hardina Budiman Budiman Butar Butar, Hendra Butar, Hendra Butar Cahyagi, Danang Cahyo Budi Nugroho Dwi Budi Santoso Dzulfikar, Mohamad Alif Dzulfiqar, Mohamad Alif Erna Juwita Fajrin, Aulia Fyona, Annisa Ganesha Aryadi Gemala, Mega Gianluca Fenta, Sandro Giat Juangsa Putra, Lalu Hasibuan, Apriansyah Sutan Hendra Saputra Irawan, Benny Haddli Juangsa Putra, Lalu Giat Kamsyah, Domi Kholilur Rahman, Kholilur Khollilurrahman, Kholillurrahman Leksonowati, Nur Fitria Pujo Manalu, Ari Angga Manurung, Agnes Br Manurung, Meilani Manurung, Meilani Mandalena Manurung, Meilani Mandhalena Mega Gemala Mufariz, Mufti Fathonah Muhammad Rezki Saputra Mutiarani , Mutiarani Mutiarani Mutiarani Mutiarani Mutiarani Muvariz, Mufti Fathonah Nidia Yuniarsih Nova, Muhammad Andi Nurul Fadilah, Nurul Nurul Laili Arifin, Nurul Laili Pamungkas, Nurman Prasetyo, Naufal Abdurrahman Pujo Leksonowati, Nur Fitria Purba, Adi Purba, Adi Syahputra Puspita, Roza putra, lalu giat juangsa Rahman Hakim Rahman Hakim Restu, Fedia Reynaldi, Muhammad Ryan Roni Saputra, Roni Rosbandrio, Wowo Sagoro, Gawan Saputra, Ihsan Saputra, Randy Satoto, Sapto Wiratno Siregar, James Sriyanto Sriyanto Sriyanto Stefani, Windy Sugeng, Santoso Suhandary, Evy Tian Havwini Ulfah, Nurul Widiastuti, Hanifah Widodo Widodo Wijayanti, Ita