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Perencanaan Pencegahan Kecelakaan Kerja Di Pd Sinar Baruna Abadi Mauluddin, Yusuf; Taptajani, Dedi Sa'dudin; Hilmayanti
Jurnal Kalibrasi Vol 23 No 2 (2025): Jurnal Kalibrasi
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/kalibrasi/v.23-2.1846

Abstract

The purpose of this study is to identify the factors that cause workplace accidents and to develop a plan to address them. A lack of occupational health and safety, unsafe behavior, and unsafe and unhealthy working conditions have led to accidents during the production process of birthday candles at PD. Sinar Baruna Abadi. To prevent such incidents from recurring, it is necessary to implement controls through an accident prevention plan using the Job Safety Analysis (JSA) and HIRADC (Hazard Identification, Risk Assessment, and Determining Control) methods.The methodology consists of three stages: hazard identification through interviews and field observations, followed by risk assessment by analyzing the likelihood and severity of each potential hazard. The study identified 24 potential hazards in the birthday candle production process, categorized by high, medium, and low risk levels.Planning and control were carried out for five risks with varying values. A risk value of 8 involved activities such as pouring materials and removing candles from molds, with risks of burns and blistered hands. A risk value of 9 was associated with removing candles and dipping them into hot paraffin, posing risks of hand burns and respiratory issues. The highest risk (value 10) occurred during the candle dipping process in hot paraffin, with exposure to hot chemical substances that could cause severe burns.Control measures were focused on risks with values of 9 and 10, including the installation of turbine ventilators to reduce exposure to fumes and vapors.
Perencanaan Penanggulangan Kecelakaan Kerja Di CV. Sinar Brahma Rasyid Chandrahadinata, Dody; Taptajani, Dedi Sa'dudin; Fahrezi, Rio Rizki
Jurnal Kalibrasi Vol 23 No 2 (2025): Jurnal Kalibrasi
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/kalibrasi/v.23-2.1847

Abstract

The rapid development of development programs in Indonesia, including in the industrial sector, has brought both positive and negative effects. One of the negative effects is environmental pollution, workplace accidents, and occupational diseases, which are caused by an imbalance between progress and the level of awareness regarding occupational safety and health. To ensure comfort and safety in the workplace, a strong work culture is essential. Various methods and tools are used to improve business quality and productivity. One of the most common approaches is the hierarchy of controls, which includes elimination, substitution, engineering controls, administrative controls, and the use of personal protective equipment (PPE).The leather industry company CV. Sinar Brahma Rasyid in Garut faces several occupational safety issues. A total of 33 workplace accidents occurred in 2021, 44 in 2022, and 59 in 2023. In response to these issues, the Job Safety Analysis (JSA) method and the hierarchy of controls were used to identify potential hazards and risks, followed by the implementation of control measures.The aim of this study is to identify the factors contributing to workplace accidents, assess risks, and provide recommendations for improvement in the production department of CV. Sinar Brahma Rasyid. The research findings indicate several causes of workplace accidents, such as employees not using PPE, carelessness, disorganized factory layout, and a lack of tools to assist in material handling.The risk assessment categorized the risks into two levels: low and medium. One example of a medium risk is a workplace accident that can result in serious injury. To reduce workplace accidents and occupational diseases, the study recommends ergonomic chair design, the addition of transport equipment, the use of hazard signs, machine operation training, and the implementation of PPE usage.
Usulan Perbaikan Kerja untuk Meningkatkan Keselamatan Kerja di PD. Jaya Rasa menggunakan metode HIRADC Cahyadi, Ujang; Nur Ajhar, Alfi; Taptajani, Dedi Sa'dudin
Jurnal Kalibrasi Vol 23 No 2 (2025): Jurnal Kalibrasi
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/kalibrasi/v.23-2.1849

Abstract

Company safety is greatly affected by work accidents. PD. Jaya Rasa is an industry in the food sector that produces macaroni where there are potential hazards that can cause losses to the company starting from the production process area which is the main cause of many accidents at work including lan.Therefore, the purpose of this study is to determine the potential hazards that exist in the production area of PD. Jaya Rasa and determine the level of risk of these hazards and propose recommendations for work improvements to improve work safety. The method used is the hazard identification risk assessment and determining control method which serves to identify potential hazards, assess the level of risk and provide recommendations for hazard control. Hazard identification is carried out through field observations and interviews with company owners and employees in the production process area. While the risk assessment is carried out through the stages of hazard identification and data from how often the accident occurs and the impact of the accident which will be calculated using the scale set by AS/NZS: 2004.The results obtained there are 22 levels of hazard risk including 1 extreme risk (4%), 4High risk (18%), 7 Medium risk (31%) and 10 low risk(45%). Where in each existing work activity of the 5 work activities that have the highest and extreme risk level, namely in the work activities of frying, seasoning and gluing macaroni. Then based on the hierarchy of k3 control, the resulting controls for improvement in PD. Jaya rasa are elimination, substitution, administrative design and personal protective equipment.
Penentuan Rute Pengiriman pada Distribusi Produk dengan Pendekatan Capacitated Vehicle Routing Problem (CVRP) Menggunakan Algoritma Genetika : Studi Kasus pada UMKM Cuankie HD Barokah Garut Cahyadi, Ujang; Taptajani, Dedi Sa'dudin; Mustika, Lesti
Jurnal Kalibrasi Vol 23 No 2 (2025): Jurnal Kalibrasi
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/kalibrasi/v.23-2.1978

Abstract

This study aims to optimize the distribution routes at the MSME Cuankie HD Barokah Garut to improve operational efficiency. The MSME faces challenges in distribution management due to limited resources and suboptimal routing. To address this, the study applies the Capacitated Vehicle Routing Problem (CVRP) approach based on the Genetic Algorithm (GA). CVRP is used to consider vehicle capacity in delivery optimization, while GA is employed to determine optimal routes that minimize distance, time, and operational costs.Data were collected through observations and distance measurements using Google Maps. Before optimization, the total distribution distance reached 101.4 km with a travel time of 325 minutes and operational costs of Rp. 518,200. After optimization, the distribution routes became more efficient, with a total distance of 82.3 km, travel time of 277 minutes, and reduced operational costs of Rp. 471,300.The results show that the Genetic Algorithm significantly improved distribution efficiency by reducing travel distance, travel time, and operational costs. The implementation of GA proved effective in optimizing distribution routes for MSMEs with limited resources.
Penentuan Rute Distribusi Untuk Meminimalisasi Biaya Pengiriman Di PD. Jaya Mandiri Dengan Menggunakan Metode Saving Matrix Cahyadi, Ujang; Taptajani, Dedi Sa'dudin; Faujiah, Aeni
Jurnal Kalibrasi Vol 23 No 2 (2025): Jurnal Kalibrasi
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/kalibrasi/v.23-2.2018

Abstract

Model Capacitated Vehicle Routing Problem (CVRP) merupakan permasalahan penentuan rute kendaraan yang bertujuan untuk meminimalkan rute, jarak dan biaya transportasi dari permasalahan pengiriman barang pada PD Jaya Mandiri. Pada penelitian ini permasalahan muncul karena perusahaan tidak memaksimalkan kapasitas angkut yang di miliki setiap kendaraan, permasalahan lain yang muncul juga yaitu rute yang di gunakan untuk proses pengiriman hanya berdasarkan pengalaman driver tanpa mempertimbangkan jarak dan waktu yang akan di tempuh, hal ini menyebabkan terjadinya keterlambatan pengiriman yang tidak optimal, sehingga menyebabkan tingginya biaya operasional. Dengan menerapkan metode Saving Matrix dan Nearest Neighbor, hasil penelitian menunjukkan adanya penghematan signifikan. Penggunaan metode Saving Matrix mengurangi total biaya operasional sebesar Rp 475.628 dari biaya awal Rp 1.298.008, dengan jarak tempuh sebesar 56,79 km. Sementara itu, metode Nearest Neighbor mengurangi jarak tempuh hingga 45,96 km, dengan penghematan sebesar 61,20% atau Rp 794.475. Dipadatkannya usulan rute terpendek untuk meminimalisasi biaya operasional dengan memperhatikan kapasitas kendaraan yang digunakan dengan menggunakan metode saving matrix.
Pengukuran dan Perencanaan Produktivitas Dengan Menggunakan Metode APC (American Produktivity Center) Cahyadi, Ujang; Taptajani, Dedi Sa'dudin; Miraj, Ahmad Fauzi Saepul
Jurnal Kalibrasi Vol 23 No 2 (2025): Jurnal Kalibrasi
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/kalibrasi/v.23-2.2053

Abstract

PD. Jaya Rasa is a micro, small, and medium enterprise (MSME) in the food industry that produces makaroni cikruh. The issue faced is the fluctuating monthly production, which is inconsistent and fails to meet targets. Therefore, the objective of this study is to measure productivity and analyze improvements across several factors—such as labor, energy, raw materials, and machinery—that contribute to the decline in productivity, in order to utilize company resources more efficiently and effectively. This study uses the American Productivity Center (APC) method to determine productivity, profitability, and price improvement values by accounting for labor, raw materials, energy, and total inputs. To identify the root causes of productivity decline, a Fishbone Diagram is applied. The study finds that the highest productivity index was in energy at 106.367 percent during January, while the lowest was in labor at 91.864 percent in December. The proposed recommendations include monitoring the production process, conducting regular performance evaluation and skill training, and purchasing more modern packaging equipment, such as a sealing machine, to accelerate the packaging process.
Optimasi Rute Pendistribusian Bahan Bakar Minyak ke SPBU Menggunakan Algoritma Genetika Ikhwana, Andri; Taptajani, Dedi Sa'dudin; Dzaki, Shofwan Naufal
Jurnal Kalibrasi Vol 23 No 2 (2025): Jurnal Kalibrasi
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/kalibrasi/v.23-2.2086

Abstract

Permasalahan utama yang dihadapi adalah bagaimana meminimalkan keterlambatan dan menghindari penalti pada distribusi BBM yang memiliki karakteristik dinamis. Penelitian ini bertujuan untuk mengoptimalkan rute pendistribusian bahan bakar minyak (BBM) ke SPBU menggunakan algoritma genetika di Fuel Terminal Tasikmalaya. Pendekatan penelitian yang digunakan adalah pendekatan kuantitatif deskriptif. Dengan menggunakan metode Capacitated Vehicle Routing Problem with Time Windows (CVRPTW), algoritma genetika diharapkan mampu menghasilkan solusi optimal dalam variabel jarak dan waktu. Penelitian ini berfokus pada beberapa batasan variabel, termasuk biaya operasional, kapasitas angkut kendaraan, utilitas kendaraan, dan potensi penalti. Data yang dikumpulkan mencakup permintaan BBM, kapasitas mobil tangki, jarak antara Fuel Terminal Tasikmalaya dan SPBU, waktu tempuh perjalanan, biaya operasional, waktu bongkar muat, spesifikasi mobil tangki, dan penggunaan mobil tangki dalam satu periode pengiriman. Hasil penelitian menunjukkan bahwa penerapan model ini dapat mengurangi risiko keterlambatan pengiriman. Pada data awal mobil tangki Z9357TB akan mengirimkan BBM ke tiga SPBU yang berbeda, pada SPBU tujuan akhir menunjukan keterlambatan, mobil tangki Z9357TB tiba di SPBU 34.46.310 terlambat 17,5 menit, setelah dilakukan optimasi rute oleh algoritma genetika dengan memilih rute terpendek, sebagai urutan awal mobil tangki mengunjungi SPBU, keterlambatan dapat diminimalkan menjadi 0,0 menit artinya SPBU tujuan akhir tidak lagi terlambat. Selain itu, penelitian ini memberikan rekomendasi kepada perusahaan mengenai penerapan model optimasi rute dan mengidentifikasi peluang pengembangan lebih lanjut untuk meningkatkan efektivitas model tersebut.