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Analysis Of Time Waste In The X Woven Sarong Production Process Using Waste Assessment Model At Pt X Laxmi Ratnaningsih; Enny Aryanny
Jurnal Pamator : Jurnal Ilmiah Universitas Trunojoyo Vol 18, No 3: 2025
Publisher : Universitas Trunodjoyo Madura

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21107/pamator.v18i3.30249

Abstract

PT X is a textile manufacturing company known as a prominent producer of woven sarongs. Among its various brands, the X sarong is the flagship product due to its high market value. Despite its large production scale, inefficiencies in the form of waste were detected within the production process. In this study, waste assessment model is applied to detect and categorize different kinds of inefficiencies or waste present in a process. The production flow is visualized using value stream mapping, and the value stream analysis tools are implemented to evaluate each process activity and identify its value added contribution. Root Cause Analysis (RCA) identifies the main causes of inefficiencies, and the 5W + 1H method is applied to formulate improvement strategies. WAM results indicate the highest to lowest waste percentages are: overproduction (22%), defects (20%), inventory (19%), transportation (15%), motion (13%), waiting (8%), and overprocessing (4%). Based on the proposed improvements, 14 non-value-added activities were eliminated, reducing total activities from 133 to 114 and cutting the process time by 139 minutes—from 3,853 to 3,714 minutes. Following the improvements, the Value Stream Mapping (VSM) analysis reveals a rise in Process Cycle Efficiency (PCE), improving from 67.5% to 70%, demonstrating a positive impact in minimizing waste and enhancing production efficiency.
Co-Authors Ahmad Rizki A Ahmad, Dzaki Syahriar Aiful Firmansyah Aiful Firmansyah Ais Nur Rohkma Alif B. C. Putra Alrianto, Wahyu Putra Alvianto, Dwi Tio Anastasya Nabila Sari Anna Nikmatulloh Ari, M. Husin As Armevia, Nazwa Rifqi Aryadinata, Rafi Asyor Itaar Atim Puji Lesmono Bayyinah Baitil Brivan Ardhandy Studynka Candra Puspita Alfalis Saputri Della Puspita, Fannysah Destalia, Riris Dwi Budi Santoso Dwi Prasetyo Dwi Qomariah Arifin Dwi Sugiarti Dwi Sukma Donoriyanto Erlina Purnamawati Erlina Purnamawaty Erwansyah, Mohammad Septian Faisal Fahmi Fasya Farel, Febrian Muhammad Fauzia, Lavina Felda Fitria Novitasari Furqoni, Alzain Intan Ganendra, Devara Priya Ghufron, Muhammad Zhaki Gracia Wiranatalie Damanik Hakim Gusti, Mohamad Lukman Haqqi, Muhammad Mahfudh Bil Harashta, Hafidz Raif Idris, Mukandar Irawan, Michael Aria Iriani Iriani Iriani Iriani Iriani Islami, Mega Cattleya Prameswari Annissaa Izhaq, Dhuha Cahya Jordyan A. Cahyono Lailatul Rohmah Laxmi Ratnaningsih Lumban Gaol, Kristine Minto Waluyo Moch. Yusuf Efendi Mochammad Daffa Amanullah Moh Rizky Ainul Yakin Moh Rizky Ainul Yakin Muhammad Faiz Fadilah Muhammad Faiz Fadilah Muhammad Niqey Dzi Qolbin Saliem Mulyani, Mochammad Raihan Muttaqin, Nashrotul Ummah Al Nabila Sari, Anastasya Nufaisah, Nurah Nugroho, Ayyasy Nur Rohkma, Ais Oktavia, Shinta Dwi Oktaviya, Ananta PAMUNGKAS, CATUR ARTA Pangestu, Bilal Setiyo Paramitha, Aditya Pramesty Puteri Pertiwi Pramesty Puteri Pertiwi Prashodang, Tryandika Rizkat Pratama, Inggrid Bella Pudji W., Endang Putri, Fadilla Umeida Putri, Pramisyela Adinda Ragil Kusuma Jati Reka Nur Aini Reka Ridho Awang Sudrajat Riris Destalia Rizkyllah, Arya Bagus Rizqi Novita Sari Rizqi Novita Sari ROHMAH, LAILATUL Sabrina, Vina Safirin, Mohammad Tutuk Samanhudi, Didi Sarah Monica Christine Panjaitan Setiawan, M. Frizky Feri Setyabudi, Sugeng Siregar, Rendi Robintang Sumiati Sumiati Syahputra, Rangga Dhika Widjajati, Endang Pudji Yulio Adrianus Yupiya Dwi Nur Ariska Yupiya Dwi Nur Ariska Yusuf , Rafly Bachtiar Yusuf Drajat Kurniawan