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Design and manufacture of coconut shell charcoal crusher for briquette Azwinur; Andi Gilang Wira Pratama; Zaini
Journal of Mechanical Engineering and Fabrication Vol. 1 No. 1 (2024): Maret
Publisher : Journal of Mechafa Engineering and Fabrication

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.64273/jmef.v1i1.5

Abstract

Coconut shell waste in the community is often not utilized, so a solution is needed, one of which is by processing it into briquettes. Charcoal briquettes are solid fuels that contain carbon, have high calorific value, and can burn for a long time. These briquettes are made from organic waste, such as dry leaves, coconut shells, rice husks, and sawdust. The purpose of this study was to design a coconut shell charcoal crusher as a raw material for briquettes, with the hope of reducing coconut shell waste, increasing its economic value, and providing an alternative fuel for household needs. The process of making the tool begins with frame design, iron cutting, welding using the SMAW method, assembly, and finishing. The results of the study showed that the results of making a coconut shell charcoal crusher for briquette raw materials can function well. The distribution of the resulting size shows that the machine has a consistent ability to produce fine particle sizes, which are in accordance with the needs of briquette raw materials. The efficiency of time per kilogram of material processed tends to vary depending on the capacity used
The effect of weld groove variations on the impact toughness and hardness of AISI 1050 steel Iqbal, Maulana; Azwinur, Azwinur; Ibrahim, Akhyar
Journal of Welding Technology Vol 7, No 1 (2025): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v7i1.6688

Abstract

Shielded Metal Arc Welding (SMAW) is a metal joining process that utilizes heat energy to melt both the base metal and the electrode. This study aims to evaluate the effect of weld groove variations on the impact toughness and hardness of AISI 1050 steel. Three types of groove configurations were examined: V Groove, Bevel Groove, and Double V Groove. Tests were conducted in the regions of the Weld Metal, Weld Root, Heat-Affected Zone (HAZ), and Base Metal using a welding current of 100 Amperes. The test results show that the Bevel Groove produced the highest impact toughness at the Weld Root (1.78 Joule/mm²), the V Groove at the Weld Metal (1.65 Joule/mm²), and the Double V Groove at the HAZ (1.48 Joule/mm²). In terms of hardness, the V Groove and Double V Groove showed the highest values in the HAZ (86.5 HRC), while the Bevel Groove exhibited the highest hardness in the Base Metal (81 HRC). The lowest hardness value was found in the Weld Root of the Bevel Groove (56.67 HRC). Overall, the hardness values in the Weld Metal area for all three groove types were the same, measuring 76.5 HRC
PELATIHAN PENGELASAN FABRIKASI PRODUK MOVEABLE HAND WASHER UNTUK PEMUDA PUTUS SEKOLAH DESA MESJID PUNTEUT KECAMATAN BLANG MANGAT KOTA LHOKSEUMAWE Azwinur, Azwinur; Zulkifli, Zulkifli; Usman, Usman; Zuhaimi, Zuhaimi; Yusuf, Ilyas
Jurnal Vokasi Vol 5, No 1 (2021): April
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/vokasi.v5i1.2038

Abstract

Desa Mesjid Peunteut merupakan salah satu desa yang terletak di Kecamatan Blang Mangat, Kota Lhokseumawe. Permasalahan utama desa ini adalah masih rendahnya tingkat pendidikan masyarakat yang merupakan salah satu faktor yang berkontribusi memberikan rendahnya tingkat perekonomian desa. Solusi berdasarkan prioritas permasalahan adalah pelatihan pengelasan SMAW untuk pemuda putus sekolah yang masih usia produktif, solusi ini juga sesuai dengan misi pemerintah disaat kasus Covid19 ini sebagai bentuk program prakerja untuk mengurangi tingkat pengangguran didaerah. Target luaran yang akan dicapai adalah pekerja bengkel las memperoleh pengetahuan dan keahlian tentang cara mengelas menggunakan las SMAW, adapun produk yang bisa dihasilkan dari pelatihan ini adalah para peserta bisa membuat produk Moveable Hand Washer (MHW) merupakan perangkat untuk mencuci tangan guna mengatasi penyebaran covid-19. Luaran pengabdian adalah peserta akan memperoleh sertifikat, dan juga artikel pengabdian ini akan di publikasi jurnal Vokasi. Adapun rencana kegiatan yang akan dilakukan adalah teknik pelatihan dengan alokasi materi teori 30% dan praktek 70% yang diikuti oleh 5 orang peserta yang berasal dari desa Mesjid Punteut. Pelatihan dilakukan di Laboratorium Pengelasan dan Fabrikasi Logam, Jurusan Mesin Politeknik Negeri Lhokseumawe. Jumlah peserta yang mengikuti program pelatihan ini berjumlah 5 orang. Dari hasil evaluasi yang dilakukan, terlihat seluruh peserta sudah memahami secara benar semua materi evaluasi yang mencakup prinsip pemotongan pipa dengan mesin otomatis serta keselamatan kerja pemakaian alat. Keseluruhan peserta dapat dikategorikan lulus dengan memperoleh nilai rata-rata 85. Nilai tersebut dapat dijadikan indikator kesuksesan pelatihan ini dalam mencapai sasaran pelatihan. Kata kunci : Pengelasan; SMAW; Elektroda; Kekuatan las; Moveable Hand Washer
THE EFFECT OF SOLUTION HEAT TREATMENT HOLDING TIME VARIATIONS ON THE MECHANICAL PROPERTIES OF ALUMINUM A-6061 BY THE TIG WELDING PROCESS Azwinur, Azwinur
SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin Vol. 15 No. 1 (2021): SINTEK JURNAL
Publisher : Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/sintek.15.1.36-42

Abstract

Aluminum and its alloys are metals that are widely used in the engineering field because its have advantages including good formability, relatively high tensile strength, corrosion resistance and a welding process for the joints. General structure, structures that have poor mechanical properties. To overcome this problem, the material that has been welded is heat treated or heat treated according to temperature and time management) which is suitable in addition to good mechanical properties as well as to reduce residual stresses. The purpose of this research is to determine the tensile strength and hardness value of welding joints of Aluminum 6061 with a variation of Holding Time 1, 2, 3 hours in the Solution Heat Treatment process with a temperature of 5000C. The results showed that based on the results of the tensile test, it showed that the holding time affected the value of the tensile strength and strain of the welding joint where the highest tensile test value was at a holding time of 1 hour, while the highest strain value was at a holding time of 2 hours. Then from the hardness test data, it shows that the heating duration or holding time affects the hardness value of the material both in the weld metal, HAZ, and base metal areas. In the weld metal area, the highest hardness value is at a holding time of 3 hours. The HAZ area has the highest hardness value at a holding time of 2 hours, while the base metal region has the highest hardness value at a holding time of 1 hour.
Analysis of the effect of smaw welding current variation on the quality of AISI 1041 steel material joints Saifuddin, Saifuddin; Syahandra, Muhammad Arga; Azwinur, Azwinur
Journal of Mechanical Engineering and Fabrication Vol. 2 No. 1 (2025): Maret
Publisher : Journal of Mechafa Engineering and Fabrication

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.64273/jmef.v2i1.20

Abstract

This study analyzes the effect of E7018 electrode current variation on SMAW welding process on AISI 1041 steel material, using penetrant test and bending test as evaluation methods. AISI 1041 steel is often used in construction industry because of its good mechanical properties and its ability to be welded with various techniques. Testing was conducted with welding current variation of 100 A, 110 A, and 120 A. The test results showed that welding current significantly affected the strength and resistance of the material to deformation. At 110 A current, the material showed an optimal combination of strength and flexibility. Higher current (120 A) tended to increase the maximum stress in Root Pass test, but decreased the strength in Capping. This finding emphasizes the importance of selecting the right welding current in determining the strength of the welded joint, in addition to considering heat distribution and changes in material microstructure.
Performance analysis of shell and tube type heat exchangers based on computational fluid dynamics (Case Study of Heat Exchangers at PT. XYZ) Zulfakri, Zulfakri; Lubis, Hasrin; Syukran, Syukran; Azwinur, Azwinur
Journal of Mechanical Engineering and Fabrication Vol. 2 No. 2 (2025): September
Publisher : Journal of Mechafa Engineering and Fabrication

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.64273/jmef.v2i2.26

Abstract

Shell and tube heat exchangers are essential components in the process industry, utilizing heat from exhaust gases to superheat steam in the production process. Their performance significantly determines the overall energy efficiency of the system. This study presents a case-based novelty by evaluating the actual performance of a shell and tube heat exchanger at PT. XYZ through Computational Fluid Dynamics (CFD) using Ansys Fluent 17.2. Simulations were conducted to analyze the distribution of temperature, pressure, and fluid velocity, as well as to calculate their effectiveness and LMTD. The simulation results show that the temperature of the cold fluid increases from 11.95°C to 19.35°C, while the temperature of the hot fluid decreases from 62.05°C to 49.55°C. The fluid pressure also decreases significantly, from 1717 Pa to -76.48 Pa on the tube side. The LMTD value is 40.09°C, and the heat transfer effectiveness is 24.95%. To ensure reliability, the simulation results were validated against actual operating data from PT. XYZ. This study contributes by providing a representative picture of the real operating performance of shell and tube heat exchangers, which can serve as a practical basis for improving system design and energy efficiency in the process industry.
Effect of welding repair on mechanical properties of ASTM A36 carbon steel weld joints Azwinur, Azwinur; Syukran, Syukran; Akhyar, Akhyar; Tho, Nguyen Huu; Jaswir, Jaswir
Jurnal Polimesin Vol 20, No 2 (2022): August
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v20i2.3075

Abstract

The welding repair process greatly affects the procedure of a welding process to be able to obtain the results of a connection that is safe and in accordance with its provisions. The strength of the welded joint must be considered and ensured that its strength is at least close to the original strength of the material used. In a welding process, errors or omissions are often made accidentally by the welder or the work environment and the selection of welding variable parameters is not appropriate so that welding defects occur. Welding defects can affect the strength of the weld joint. The purpose of this study was to determine the effect of welding repair on the mechanical properties of ASTM A36 material. The material used in conducting this research and testing is ASTM A36 steel plate. Welding was carried out on 4 specimens with the method without repair, repair 1x, repair 2x and repair 3x. Based on the test results, the number of repairs greatly affects the strength of the material connection. The highest maximum tensile strength value in 1 repair specimen is 501.90 Mpa and the lowest is in unwelded material or base metal of 467.97 Mpa. The results of the highest hardness test on the repair material 1 time of 30.83 HRC in the weld metal area and the lowest hardness value on the repair specimen 3 times in the HAZ area of 21 HRC. The results of the macro photo test on each specimen did not detect any welding defects on the inside of the welded material. the largest HAZ width in the 3 times repair material is 21.5 mm and the smallest HAZ width in the specimen without repair is 18 mm
The effect of TIG welding technology parameters on the weld quality of copper material joints for heat pipe applications Azwinur, Azwinur; Kusuma, M. Hadi; Usman, Usman; Dharma, Surya
Jurnal Polimesin Vol 22, No 6 (2024): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v22i6.6058

Abstract

Copper is a commonly used material for heat pipe fabrication using the welding process. However, welding copper to copper presents significant challenges due to its inherent material properties. Its exceptionally high thermal conductivity facilitates rapid heat dispersion, complicating the maintenance of a stable melting zone. Furthermore, copper is prone to oxidation, which generates brittle oxides that can adversely affect weld quality. This research paper examines the relationship between TIG welding parameters—specifically current, voltage, shielding gas flow rate, and filler rods—and the mechanical properties of the resulting heat pipe material. The study involves varying the welding current at levels of 120 A, 135 A, and 150 A, along with different types of filler rods. The results indicate that both the selection of welding current and the type of filler rod significantly influence the tensile strength of copper welded joints. Notably, the use of higher currents in ERCuSi-A welding tends to decrease hardness in the HeatAffected Zone (HAZ), while producing more complex variations in hardness within the Weld Metal (WM), dependent on the interplay between heat and the chemical composition of the filler rod. Additionally, nickel in the ERCuNi filler rod contributes to an increase in weld hardness.
PELATIHAN LAS ARGON UNTUK PEKERJA USAHA BENGKEL LAS MASYARAKAT GAMPONG MESJID PUNTEUET DALAM UPAYA MENINGKATKAN PENDAPATAN MASYARAKAT MASYARAKAT Azwinur, Azwinur; Marzuki, Marzuki; Anwar, Anwar
Jurnal Vokasi Vol 2, No 1 (2018): April
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (95.242 KB) | DOI: 10.30811/vokasi.v2i1.652

Abstract

Bengkel las merupakan salah satu usaha yang berkembang di gampong Mesjid Punteuet, Kecamatan Blang Mangat Pemko Lhokseumawe. Saat ini ada sekitar 4 bengkel las di gampong Mesjid Punteuet yang masih bergerak di pengelasan untuk jenis material besi/ baja, walaupun ada yang menerima untuk pengelasan material stainless steel namun masih terbatas jumlahnya karena minimnya skill Teknisi bidang las argon yang dipunyai oleh bengkel las tersebut. Tujuan dilakukan pelatihan ini untuk menambah ilmu dan wawasan pelaku usaha dalam mengembangkan usahanya sehingga mereka bisa menggunakan pengelasan tingkat lanjut seperti las argon dengan tujuan pelaku usaha nantinya bisa menerima produk-produk yang selama ini tidak bisa mereka lakukan dalam jumlah besar karena keterbatasan skill las argon sehingga bisa menambah pendapatan mereka serta menghemat waktu dan biaya produksi. Metode pelatihan ini meliputi 30% teori dan 70% praktek, peserta mampu memahami semua materi secara benar dan mampu melakukan praktek secara mandiri terhadap objek pelatihan secara benar dan tepat waktu. Jumlah peserta yang mengikuti program pelatihan ini berjumlah 8 orang. Dari hasil evaluasi yang dilakukan, terlihat seluruh peserta sudah memahami secara benar semua materi evaluasi yang mencakup prinsip dasar pengelasan, pemilihan elektroda las dan gas argon, posisi pengelasan las, karakteristik arus dan voltage pengelasan serta keselamatan kerja las. Keseluruhan peserta dapat dikategorikan lulus dengan memperoleh nilai rata-rata 85. Nilai tersebut dapat dijadikan indikator kesuksesan pelatihan ini dalam mencapai sasaran pelatihan.Kata kunci—Pengelasan, Las argon, Elektroda, alat-alat safety.
Pemberdayaan UMKM Kue Rumahan melalui Penerapan Alat Pengaduk Otomatis untuk Meningkatkan Produktivitas dan Efisiensi Produksi Azwinur, Azwinur; Ismy, Adi Saputra; Marzuki, Marzuki; Saifuddin, Saifuddin; Juhan, Nawawi; Emilda, Emilda; Safriandi, Safriandi
Jurnal Vokasi Vol 9, No 3 (2025): November
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/vokasi.v9i3.8412

Abstract

Program Pengabdian kepada Masyarakat ini dilaksanakan denganpemberdayaan usaha masyarakat untuk membantu UMKM Dapur Ibu Fadillah,sebuah usaha kue rumahan di Desa Mulieng Manyang, Kecamatan KutaMakmur, Kabupaten Aceh Utara. Mitra menghadapi kendala utama pada tahappengadukan adonan yang masih dilakukan secara manual dengan mixerberkapasitas kecil. Kondisi ini menguras tenaga, memakan waktu, sertaberdampak pada ketidakstabilan kualitas produk. Permintaan yang meningkatsemakin memperparah permasalahan karena keterbatasan alat menghambatkapasitas produksi dan menurunkan daya saing. Selain itu, keterbatasan modalmembuat mitra sulit membeli mesin pengaduk berkapasitas menengah yang adadi pasaran. Solusinya adalah kebutuhan alat pengaduk adonan otomatis yangefisien, terjangkau, dan sesuai kapasitas produksi rumahan. Tujuan kegiatan iniadalah untuk meningkatkan produktivitas dan efisiensi proses produksi UMKMkue rumahan melalui penerapan teknologi alat pengaduk otomatis. Metodepelaksanaan adalah membuat alat pengaduk otomatis berbasis motor listrikberdaya rendah dengan wadah stainless steel, sistem transmisi sederhana, danpengaduk yang mampu menghasilkan adonan homogen. Pembuatan alatmempertimbangkan aspek ergonomi, kemudahan penggunaan, dan perawatansederhana agar dapat dioperasikan tanpa keterampilan teknis khusus. Kapasitasalat pengaduk otomatis adalah sekitar 3 kilogram per siklus. Melaluipendekatan partisipatif, mitra terlibat aktif dalam setiap tahap sehingga munculrasa memiliki terhadap alat. Dengan demikian, program ini tidak hanyamenghasilkan teknologi tepat guna, tetapi juga berdampak langsung padapeningkatan produktivitas, efisiensi, dan daya saing UMKM di tingkat lokal.