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PERILAKU AUS DAN KOROSI LAPISAN BAJA TAHAN KARAT 420 DENGAN METODE ELECTRIC ARC SPRAY Rina Lusiani; Aris Munandar; Erny Listijorini; Iman Saefuloh; Shofiatul Ula; Sunardi Sunardi
Jurnal Rekayasa Mesin Vol. 14 No. 1 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i1.1101

Abstract

Thermal spray coating is a material protection process by depositing the coating material on the substrate material. Process parameters such as spray-off distance, surface roughness, and substrate preheat temperature, spray time, voltage, and arc current greatly influence the mechanical and tribological behavior. Selection of appropriate process parameters and coating materials must be carried out to obtain a coating that meets the design requirements. The coating method used is electric arc spray with parameters: spray-off distance of 200 mm, compressor air pressure of 7 bar, voltage of 32 volts, and layer thickness of 1 mm. At the same time, the independent variables are arc currents: 159, 185, and 299 amperes. The substrate material is AISI 1045 steel, PMET 885 intermediate material, and PMET 720 coating material. The tests carried out were observing the microstructure, hardness, wear rate, and corrosion rate. This research shows that the higher the arc current, the better the coating quality. At an arc current of 229 amperes, it is known that the hardness, the wear rate, and the corrosion rate are 398.10 VHN, 8.96 x 10-8 gram/mm2.s, and 0.8911 mpy, respectively. This research's contribution is to provide a reference on the influence of the arc current of the electrical arc spray coating process on the tribological behavior of the surface layer so that suitable for the desired application.  
Pengaruh Perendaman Bambu Dengan Air Laut Terhadap Kekerasan dan Laju Keausan Komposit Kampas Rem Sunardi Sunardi; Hermawan Susanto; Rina Lusiani; Iman Saefuloh; Hamdan Akbar Notonegoro; Moh. Fawaid
TURBO [Tulisan Riset Berbasis Online] Vol 12, No 1 (2023): Jurnal TURBO
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v12i1.2444

Abstract

Bamboo is a natural material that is widely found in South Banten. Using bamboo as an alternative material for manufacturing brake pads is interesting to research. Bamboo resistance to attacks of organisms is so low that it is necessary to give initial treatment. Preservation of bamboo sticks is done by soaking them in seawater. This immersion is determined for 15 and 30 days. The comparison of the composite constituent composition is 30% bamboo fiber, 28% bamboo particles, 2% zinc, and 40% epoxy resin. Compaction pressure is carried out by 400 kg/cm2 for 10 minutes. The sintering process is carried out at a temperature of 150 °C for 60 minutes. From this research, it is known that the immersion of bamboo stems in seawater tends to decrease the hardness and the wear rate of composites.
Pengaruh Variasi Kecepatan Pengadukan dengan Penambahan Perlakuan Panas Lapisan Electroless Ni-P terhadap Laju Korosi dan Kekerasan Permukaan Baja Karbon Rendah ASTM A36 Saefuloh, Iman; Zakaria, Zakaria; Rohmat, Agus; Lusiani, Rina; Jannah, Miftahul; Sunardi, Sunardi; Setiawan, Ipick
Jurnal Rekayasa Mesin Vol 16, No 2 (2021): Volume 16, Nomor 2, Agustus 2021
Publisher : Mechanical Engineering Department - Semarang State Polytechnic

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32497/jrm.v16i2.2582

Abstract

Tujuan penelitian adalah menganalisa pengaruh kecepatan putar pengadukan dan treatment temperatur proses electroless pada baja karbon rendah ASTM A36 terhadap kualitas lapisan permukaan berdasarkan nilai ketahanan terhadap korosi dan nilai kekerasan serta morfologi permukaan. Penelitian dilakukan dengan memvariasikan. kecepatan pengadukan yang digunakan antara lain 250,300, dan 350 rpm, dan proses treatment temperatur 500 sengan waktu 120 menit. Hasil yang diperoleh menunjukkan bahwa kenaikan kecepatan pengadukan menghasilkan ketahanan korosi yang kurang  baik dimana laju korosi tertinggi mencapai nilai 7.123 mm/year. namun nilai ketahanan terhadap korosi semakin membaik ketika diberi perlakuan panas. Nilai laju korosi terendah terdapat pada kecepatan 250  rpm yaitu 1.212 mil/year. Untuk nilai kekerasan dihasilkan hubungan semakin besar kecepatan putaran pengadukan  semakin meningkat nilai kekerasannya. Namun bila dibandingkan nilai kekerasan hasil proses perlakuan temperatur dan non perlakuan maka nilai kekerasan terbaik dimiliki oleh proses perlakuan temperatur
21. Pelatihan Penggunaan Aplikasi Menggambar Teknik Berbasis Cad Dalam Meningkatkan Kompetensi Dasar Guru SMK Di Provinsi Banten Abdullah, Syarif; Caturwati , Ni Ketut; Ula, Shofiatul; Rosyadi , Imron; Wiyono , Slamet; Listijorini , Erny; Saefuloh , Iman; Yusuf , Yusvardi; Jannah, Miftahul
Al-Ijtimā': Jurnal Pengabdian Kepada Masyarakat Vol 4 No 1 (2023): Oktober
Publisher : Lembaga Penelitian, Publikasi Ilmiah dan Pengabdian kepada Masyarakat (LP3M)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53515/aijpkm.v4i1.98

Abstract

One of the basic competencies that Vocational High School (SMK) mechanical engineering teachers must have is being able to draw technically using CAD (Computer Aided Design) based applications. This competency is part of the competency field of study expertise that teachers must have. From the results of observations in the field, it was found that there are still many vocational school teachers in Cilegon City who are still not experts in using CAD-based applications, one of which is SMKS YP Fatahillah 1 Cilegon. As a form of implementation of one of the duties and obligations of the Tri Dharma of Higher Education, the Mechanical Engineering Department of Sultan Ageng Tirtayasa University carries out a community service program, namely training in the use of CAD-based technical drawing applications at SMKS YP Fatahillah 1 Cilegon. This activity was carried out for 3 days and was attended by 24 participants who work as teachers and laboratory assistants at the vocational school. The training method is delivered by lectures, presentations and direct exercises and practice. From this activity, the results showed that there was an increase in the competency of the participants, namely in their ability to draw techniques.
Pengaruh Variasi Putaran Terhadap Nilai Kekerasan, Kekuatan Tarik dan Struktur Mikro Alumunium Matrix Composite (AMC) Hasil Stir Casting Dengan Paduan Mg dan SiC yang Berlebih Saefuloh, Iman; Pramono, Agus; Latief, Muhamad; Istiqlaliyah, Hesti
Jurnal Mesin Nusantara Vol 2 No 2 (2019): Jurnal Mesin Nusantara
Publisher : Universitas Nusantara PGRI Kediri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29407/jmn.v2i2.13986

Abstract

Penelitian ini bertujuan untuk menganalisa pengaruh perubahan parameter proses terhadap kekerasan, kuat tarik, dan struktur mikro alumunium matrix composite (AMC) dengan komposisi Al5%Cu-12%Mg-15%SiC setelah melalui proses perubahan varian kecepatan putar, dimana kecepatan stir casting adalah 1000, 2000 dan 3000 rpm. Dari hasil pengujian didapatkan nilai kekerasan tertinggi dicapai pada kecepatan putar 3000 rpm yaitu 105,6 BH dan nilai kuat tarik tertinggi dicapai pada putaran 2000 rpm yaitu 72,7 N/mm2, dan hasil pengamatan struktur mikro menunjukan penguat unsur C, Mg dan SiC lebih merata pada kecepatan putar 2000 dan 3000 rpm. Dari perbedaan perubahan nilai kekerasan, kuat tarik dan struktur mikro tersebut membuktikan bahwa terdapat pengaruh parameter proses perubahan kecepatan putar stir casting terhadap nilai kekerasan, kuat tarik dan struktur mikro AMC.
Sootblower Type Long Retractable Problem Analysis At PLTU Banten 2 Labuan PGU Oetomo, Pandoe Satria; Saefuloh, Iman
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 9, No 2 (2023): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36055/fwl.v9i2.26627

Abstract

Sootblower is equipment used to clean slagging or fouling attached to the boiler wall or pipe pipes contained in the boiler. Slagging is coal ash attached to the furnace, on the furnace wall and on the superheater and reheater pipes. At PT. PLN Indonesia Power PLTU Banten 2 Labuan PGU has 4 types of Sootblowers, namely, Short Retractable Sootblower, Long Retractable Sootblower, Semi-Long Retractable Sootblower, Helical Retractable Sootblower. In the results of the analysis for maintenance on this sootblower, it routinely carries out Preventive Maintenance activities every week and also applies every day, then if the replacement of spare parts must use those that have SNI.
21. Pelatihan Penggunaan Aplikasi Menggambar Teknik Berbasis Cad Dalam Meningkatkan Kompetensi Dasar Guru SMK Di Provinsi Banten Syarif Abdullah; Ni Ketut Caturwati; Shofiatul Ula; Imron Rosyadi; Slamet Wiyono; Erny Listijorini; Iman Saefuloh; Yusvardi Yusuf; Miftahul Jannah
Al-Ijtimā': Jurnal Pengabdian Kepada Masyarakat Vol 4 No 1 (2023): Oktober
Publisher : Lembaga Penelitian, Publikasi Ilmiah dan Pengabdian kepada Masyarakat (LP3M)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53515/aijpkm.v4i1.98

Abstract

One of the basic competencies that Vocational High School (SMK) mechanical engineering teachers must have is being able to draw technically using CAD (Computer Aided Design) based applications. This competency is part of the competency field of study expertise that teachers must have. From the results of observations in the field, it was found that there are still many vocational school teachers in Cilegon City who are still not experts in using CAD-based applications, one of which is SMKS YP Fatahillah 1 Cilegon. As a form of implementation of one of the duties and obligations of the Tri Dharma of Higher Education, the Mechanical Engineering Department of Sultan Ageng Tirtayasa University carries out a community service program, namely training in the use of CAD-based technical drawing applications at SMKS YP Fatahillah 1 Cilegon. This activity was carried out for 3 days and was attended by 24 participants who work as teachers and laboratory assistants at the vocational school. The training method is delivered by lectures, presentations and direct exercises and practice. From this activity, the results showed that there was an increase in the competency of the participants, namely in their ability to draw techniques.
Studi Kekuatan Sambungan Komposit Laminasi Kayu Mahoni Dengan Perekat PVAc Setelah Paparan Air Distilasi, Air Laut, dan Minyak Sayur Burhani, Ichwan; Permana Pinem, Mekro; Ula, Shofiatul; Saefuloh, Iman; Sunardi, Sunardi
Jurnal Inovasi Teknologi Terapan Vol. 3 No. 1 (2025): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v3i1.338

Abstract

Laminated composites are composed of multiple layers that work together to achieve specific properties. Several factors influence the strength of these composites, including the quality of the surface layers, the strength of the bonds between layers, the adhesion properties, and the thermal behavior. The adhesive plays a crucial role in connecting the layers to form a laminated composite. This study investigates the effect of environmental exposure on the bond strength between the surfaces of laminated composite layers. The laminated composites are made from mahogany wood and are adhered using PVAc adhesive under a pressure of 2 MPa for 30 minutes. After being prepared, the samples are allowed to sit for several days before being immersed in distilled water, seawater, and vegetable oil. Each immersion lasts for 24 hours. The results indicate that the laminated composites experienced a degradation of mechanical properties following exposure to distilled water, seawater, and vegetable oil. Among these, distilled water had the most detrimental effect on the performance of the laminated composite, while exposure to vegetable oil resulted in relatively insignificant changes to its mechanical properties.
Perilaku Laju Keausan dan Kekerasan Komposit Epoksi yang Diperkuat dengan Serat Gelas dan Partikel Bambu Sunardi Sunardi; Shafnur Hamdi; Iman Saefuloh; Agung Sudrajad; Shofiatul Ula; Moh. Fawaid
Jurnal Teknik Mesin (Sinta 3) Vol. 21 No. 2 (2024): OCTOBER 2024 (SINTA 3)
Publisher : Institute of Research and Community Outreach, Petra Christian University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9744/jtm.21.2.64-72

Abstract

Penggunaan material organik dalam komposit mengalami perkembangan yang sangat menarik. Kondisi ini tidak dapat dipisahkan dari semakin menguatnya isu lingkungan. Pembatasan penggunaan bahan-bahan yang dapat mencemari lingkungan harus dilakukan untuk menjaga itu keberlanjutan. Partikel yang dilepaskan dari komposit, sebagai debris keausan harus aman untuk kesehatan dan lingkungan. Kontribusi penelitian ini adalah eksplorasi material ramah lingkungan untuk aplikasi kampas rem di bidang otomotif. Penelitian ini menggunakan partikel bambu dan seng sebagai filler, serat kaca sebagai penguat komposit, dan epoksi sebagai matriks yang mengikat semua itu gabungan material. Pembuatan sampel dilakukan dengan menggunakan kompaksi dingin dengan tekanan yang berbeda-beda, yaitu 20, 30, dan 40 MPa. Proses selanjutnya adalah curing dengan memanaskan sampel di dalam oven listrik pada suhu 150 °C selama 1 jam. Hasil ekperimen menunjukkan bahwa kompaksi memiliki pengaruh signifikan terhadap performa komposit yang dihasilkan. Pada tekanan kompaksi 20 MPa menghasilkan densitas 1,58 g/cm3, kekerasan 15,30 BHN, dan laju keausan 6,16 x 10-6 g/mm2.s. Pada tekanan kompaksi 30 MPa menghasilkan densitas 1,62 g/cm3, kekerasan 16,33 BHN, dan laju keausan 5,66 x 10-6 g/mm2.s, sedangkan pada tekanan kompaksi 40 MPa memiliki densitas, kekerasan dan laju keausan masing-masing adalah 1,66 g/cm3, 17,67 BHN, dan 5,48 x 10-6 g/mm2.s. Densitas, kekerasan, dan ketahanan aus material mengalami peningkatan seiring dengan tekanan kompaksi pada saat proses manufaktur.
PREVENTIVE MAINTENANCE OF AIR HEATER ON BOILER UNITS 1- 4 AT PT. PLN INDONESIA POWE SURALAYA PGU Putra, Styven Handoyo; Notonegoro, Hamdan Akbar; Saefuloh, Iman; Wahyudi, Hadi; Sudrajad, Agung; Alhamidi, A. Ali
Trends in Mechanical Engineering Research Vol 2, No 1 (2024): June
Publisher : Department of Mechanical Engineering, Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/timer.v2i1.26164

Abstract

One of the components used in power plants in boilers is the water heater. Of course, it has a very important role in the power plant. Its function is that it is very tight in the steam power plant, making the air heater work 24 hours, so its use is quite important. Knowing the function and usefulness of the Air Heater is important enough to require proper preventive. PT. Indonesia Power Suralaya PGU applies very strict Maintenance because of the losses experienced if the plant has damage which causes the unit to be forced to stop then the loss experienced is also very large. Preventive Maintenance performed on the Air Heater is done by looking at the condition visually and sound as the cornerstone of the repair analysis so that the treatment effort can be done well in terms of tightening, lubricating, and cleaning 32 minutes is the effective time an inspection is carried out whether there is significant damage or not. At the PM in the Air Heater found the effective run time every day is 2 hours 59 minutes when no indication of damage is found.
Co-Authors Abdurrofi Zahrawani Achmad Nurhidayat Achmad, Zainuri Agung Sudrajad Agus Pramono Agus Pramono Ahmad Bahrul Ulum Ahmad Rifa’i Alhamidi, A. Ali Alhamidi, Ahmad A Aris Munandar Aswata Aswata Aziz, Abdul Bintang Adjiantoro Brian Laksana Gemilang Brillian Ardy Mahendra Burhani, Ichwan Caturwati , Ni Ketut Daris Miftah Dzaky Deprilen Dacha Dwinanto Dwinanto Edwin Prasetya Eko Surjadi Erni Listijorini Erny Listijorini Erwin, Erwin Gilang Aji Prayoga Hamdan Akbar Notonegoro Hamdan Akbar Notonegoro Haryadi Haryadi Haryadi Haryadi Haryadi Haryadi Haryadi Haryadi Haryadi Haryadi Haryadi Haryadi Haryadi Hermawan Susanto Hesti Istiqlaliyah Hidayat, Rahmat Imron Rosyadi Imron Rosyadi Indah Uswatun Hasanah Ipick Setiawan Ipick Setiawan Ipick Setiawan Ipick Setiawan Ipik Setiawan Jannah, Miftahul Latief, Muhamad Listijorini , Erny Lusiani, Rina Lusiani, Rina Maulana Fazdri Miftahul Jannah Miftahul Jannah Moh. Fawaid Muhamad Rizki Mutaqien Muhamad, Ardani Muhammad Gema Winisuda Muhammad Nurul Huda Mujahid Mujahid Murni Handayani Ni Ketut Caturwati, Ni Ketut Notonegoro, Hamdan Akbar Notonegoro, Hamdan Akbar Nufus Kanani Oetomo, Pandoe Satria Panji Setyo Aji Permana Pinem, Mekro Pinem, Mekro Permana Putra, Rizky Kurnia Putra, Styven Handoyo Randu, Randu Rhaka Qudzsy Wening Praja Ricki Hikmatullah Rina Lusiani Rispan, Wahyu Rohmat, Agus Rosyadi , Imron Rosyadi, Imron S Sunardi S Suryana salman, Salman Satrio Herbirowo Shafnur Hamdi Shofiatul Ula Sidik Susilo sinarep, Sinarep Slamet Wiyono Slamet Wiyono Sudrajad, Agung Sunardi Sunardi Sunardi, Sunardi Sunardi, Sunardi Suryana, Suryana Syarif Abdullah Ula, Shofiatul Wahyudi, Hadi Wijoyo Wijoyo Wijoyo Wijoyo Willy Jamaludin Wiyono , Slamet Yuda Permana, Ananto Yusuf , Yusvardi Yusvardi Yusuf Zakaria Zakaria