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All Journal Jurnal MEKANIKAL Jurnal Energi Dan Manufaktur IPTEK The Journal of Engineering Jurnal Teknosains Jurnal Teknologi Rekayasa Mesin Sinergi Journal of Engineering and Technological Sciences DINAMIKA Jurnal Ilmiah Teknik Mesin Jurnal Pengabdian Kepada Masyarakat (Indonesian Journal of Community Engagement) Jurnal Rekayasa Mesin Conference SENATIK STT Adisutjipto Yogyakarta Jurnal Teknologi Terapan Jurnal Teknik Mesin Indonesia Indonesian Journal of Computing, Engineering, and Design Jurnal Material Teknologi Proses: Warta Kemajuan Bidang Material Teknik Teknologi Proses Journal of Mechanical Design and Testing (JMDT) Journal of Fibers and Polymer Composites Journal of Advanced Technology and Multidiscipline (JATM) National Multidisciplinary Sciences
Muslim Mahardika
Departemen Teknik Mesin Dan Industri, Fakultas Teknik, Universitas Gadjah Mada Jalan Grafika No. 2 Yogyakarta 55281 Telp. +62-274-521673
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Development of an Ergonomic Reusable Face Mask using Additive Manufacturing: A Multidisciplinary Approach to Sustainable Respiratory Protectio Muslim Mahardika; Steven Abiel Yap
Journal of Advanced Technology and Multidiscipline Vol. 5 No. 1 (2026): Journal of Advanced Technology and Multidiscipline
Publisher : Faculty of Advanced Technology and Multidiscipline Universitas Airlangga

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20473/jatm.v5i1.90569

Abstract

The COVID-19 pandemic has necessitated global reliance on respiratory protection, leading to an unprecedented demand for face masks. This reliance has not only strained global supply chains but also triggered an environmental crisis characterized by a massive influx of non-biodegradable single-use medical waste. This research addresses these challenges by developing a reusable, ergonomic face mask that integrates systematic engineering design with additive manufacturing (3D printing) technologies. Using a multidisciplinary approach, we employed a design cycle comprising conceptual modeling, functional decomposition, and detailed parametric design, benchmarked against the NIOSH-approved 3M™ 6200 respirator. The prototype was fabricated via Fused Deposition Modeling (FDM), utilizing a composite material strategy: eTPU 95A for facial conformity and comfort, and PLA+ for the filter-locking mechanism to ensure structural rigidity. Advanced slicing strategies, specifically tree-like support structures, were employed to optimize surface finish and reduce post-processing requirements. The resulting prototype demonstrates the feasibility of bridging complex ergonomic requirements with rapid manufacturing capabilities. While further clinical validation and standardized filtration testing are required to achieve certified N95-level protection, this study establishes a scalable, sustainable, and customizable framework for the future of personal protective equipment (PPE) in public health management.
Co-Authors . Suyitno Abdullah, Bulan Abdullah, Muhammad J.Q. Agus Salim, Urip Akhmad Tito Fismatika Akhmad Tito Fismatika Andi Sudiarsi Andreas Sugijopranoto Archadian Nuryanti Ardi Wiranata Arifviyanto, Budi Arivfianto, Budi Badranaya, Muhammad Imawan Bagaskara, Galang Bambang Cahyadi Benidiktus Tulung Prayoga Bondan Wiratmoko Budi Santoso Budi Arifvianto Budi Yuli Setianto Candra Irawan Danindra Brian Kusuma Dicky Oktavian Fadhlurrohman, Muhammad Fauzaan Firly Nugroho, Ananda Gunawan Setia Prihandana Hariyanto, Satriawan Dini Juan Pratama Mao, Zebing Martin Andre Setyawan Maulana Putra Kurniadi Miftakhudin Miftakhudin Muhammad Akhsin Muflikhun Muhammad Habibi Muhammad Haritsah Amrullah Muhammad Ikhlas Mukhsen, Muhammad Iqbal Nidia Lestari Paulus Wisnu Anggoro Radika Diwihagso Rini Dharmastiti Sakir Sakir Salim, Urip A. Salim, Urip Agus Sandi, Aris Setiyani, Rezki Steven Abiel Yap Sukmaji Indro Cahyono Sukmaji Indro Cahyono, Sukmaji Indro Suyitno Suyitno Suyitno Suyitno Suyitno Suyitno Suyitno Suyitno, Suyitno Th. Adi Nugroho Tutik Sriani, Tutik Wardoyo, Christianus Pigun Wijaya, Rahman Wikan Kurniawan Yani Kurniawan Yazid, Haidar Azhar Yosferi Saputra, Yosferi