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PENGARUH KOMPOSISI KOMPON BAN DENGAN BATIKAN MIRING 45o TERHADAP KOEFISIEN GRIP BAN PADA LINTASAN ASPAL PADA KONDISI BASAH DAN KERING Pramuko Ilmu Purboputro; Muh. Alfatih Hendrawan; Rois Fathoni
Prosiding University Research Colloquium Proceeding of The 8th University Research Colloquium 2018: Bidang Teknik dan Rekayasa & Bidang Tekni
Publisher : Konsorsium Lembaga Penelitian dan Pengabdian kepada Masyarakat Perguruan Tinggi Muhammadiyah 'Aisyiyah (PTMA) Koordinator Wilayah Jawa Tengah - DIY

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Abstract

Penelitian ini adalah penelitian awal yang bertujuan yang pada akhirnya untuk mendapatkan koefisien grip. Penelitian ini untuk mendapatkan kompossisi bahan yang tepat untuk bahan karet luar ban dan peneltian dilanjutkan untuk mendapatkan angka koefisien cengeram (grip) ban pada batikan panah. Metoda yang dilakukan adalah dengan mencampur komponen ban, dengan komposisi yang berbeda. Spesimen tersebut kemudian dilakukan percobaan kekerasan shore dan percobaan keausan. Hasil yang didapat dibandingkan bahan kompon yang sudah ada di pasaran. Dari penelitian ini didapat kompon variasi 1 dengan komposisi 30% carbon black dan 2% sulfur dari jumlah seluruh komposisi kompon, menghasilkan harga koefisien grip sebesar 0,761 kondisi lintasan kering dan 0,718 pada kondisi lintasan basah. Selain itu, penambahancarbon black dan sulfur juga berpengaruh pada kekerasan. Pada pengujian shore A terbesar pada kompon variasi 3 sebesar 71,17 dengan komposisi 33% carbon black dan 2,2 % sulfur.
Increasing Torque Capacity on Clutch Made From Coconut Fiber Composite: Peningkatan Kapasitas Torsi pada Kopling Berbahan Komposit Sabut Kelapa Pramuko Ilmu Purboputro; Muh. Alfatih Hendrawan
Prosiding University Research Colloquium Proceeding of The 18th University Research Colloquium 2023: Bidang Teknik dan Rekayasa
Publisher : Konsorsium Lembaga Penelitian dan Pengabdian kepada Masyarakat Perguruan Tinggi Muhammadiyah 'Aisyiyah (PTMA) Koordinator Wilayah Jawa Tengah - DIY

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Abstract

The aim of this study is to investigate composition of coconut fiber, copper powder, fiberglass and phenolic resin as matrice for material of motorcycle clutch. The coconut fiber is in the dicontinuous fiber, for subtituting asbestos componen that unfair for lung healty and environmental issues. The result were compared with existing clutch product SGP for their hardness, wearness and their friction coefficient in wet and dry condition. The method was materials compacted in 2 tons pressure during 60 minutes holding time, then sintered on 800C at 40 minutes holding time, and take out from oven, then it conduct on Brinell hardness tester, and wearing test according ASTM F 1957-99 and ASTM D 3702-94 standard of testing materials The result shown that composition with 40% weight of coconut fiber, 20% copper powder, 20% fiberglass and 20% phenolic resin given 4.098 kg/mm2 on hardness number. Wearing at dry condition is 0,14 mm/hr and 0,19 mm/hr on oil wet condition. The exising material was SGP with 3,974 kg/mm2 hardness, its wearing on dry condition was 0,15 mm/hr and 0,20 mm/hr, on oil wet condition.
The analysis of carburizing with15, 30, 40,45,60 minutes holding time due to hardness and microstructure on ST 60 Steel Pramuko Ilmu Purboputro; Sartono Putro; Djoeli Satrijo
JTTM : Jurnal Terapan Teknik Mesin Vol 4 No 1 (2023): JTTM: Jurnal Terapan Teknik Mesin
Publisher : Teknik Mesin - Sekolah Tinggi Teknologi Muhammadiyah Cileungsi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37373/jttm.v4i1.448

Abstract

Penelitian kali ini menjelaskan tentang proses carburizing pada baja. Perumusan masalah tentang carburizing dengan variasi waktu tahan 15 menit, 30 menit, 45 menit, 60 menit terhadap kekerasan dan struktur mikro pada baja karbon ST60. Proses pack carburizing banyak digunakan untuk meningkatkan kekerasan permukaan pada baja. Pada penelitian ini ukuran butir karbon yang digunakan adalah mesh 140 (105 µm) dengan temperatur 900°C. Hasil penelitian ini menunjukkan bahwa pada variasi waktu tahan 15 menit nilai kekerasan rata-rata 56,7 HRA. Pada waktu tahan 30 menit rata-rata nilai kekerasannya adalah 57,1 HRA. Lalu pada waktu tahan 45 menit rata-rata nilai kekerasannya adalah 57,4 HRA dan pada waktu tahan 60 menit adalah 57,5. Untuk raw material memiliki rata-rata nilai kekerasan 66,7 HRB. Jadi raw material setelah di carburizing mengalami peningkatan kekerasan sebesar 167-173%. Dengan demikian waktu tahan pada proses pack carburizing mempengaruhi kekerasan material
Impact of sulfur compounds on motorbike wheel damper rubber manufacturing materials with 3 Phr, 4 Phr, and 6 Phr compositions Pramuko Ilmu Purboputro; Sartono Putro; Subroto
JTTM : Jurnal Terapan Teknik Mesin Vol 5 No 1 (2024): JTTM: Jurnal Terapan Teknik Mesin
Publisher : Teknik Mesin - Sekolah Tinggi Teknologi Muhammadiyah Cileungsi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37373/jttm.v5i1.788

Abstract

Rubber force is a simple but important thing for vehicles. This component is located in the rear wheel drum which is directly connected to the gear. Many factors influence the damage to this component. This research aims to determine how much influence stearic acid has on the hardness and tensile strength values of the lifting rubber compound. The materials used to make the compound are rubber smoked sheet (RSS) and synthetic rubber mixed with the chemicals stearic acid, black carbon white oil, ZnO, paraffin wax, MBTS, comaron resin and sulfur. These ingredients are mixed using two roll mixing until they combine and form a compound sheet. To determine the maturation time of rubber, a rheometer process is carried out. The next process is vulcanization of rubber using a mold that is pressed at a temperature of 1600C and a pressure of 150 psi. Tensile testing uses rubber testing equipment with SNI ISO 37: 2015 (IDT–2011) standards. Hardness testing uses a tool with a Shore A hardness tester scale with ISO 7619–1:2010 standards. Based on the results of the tests carried out, the addition of sulfur has a very significant effect on the hardness value and tensile strength value. For the hardness value of compound 3 with a sulfur composition of 6 phr, it has the highest hardness, namely 77 Shore A and the lowest value is composition 1 with a hardness value of 65.6 Shore A. The highest tensile strength value is 15,394 N/mm2 in composition 1 and the lowest value is in composition 3 with a value of 11.44 N/mm2
Single friction plate clutch design for cars with power of 77 kW and speed of 6000 rpm using finite element method Darmawan, Agung Setyo; Syarif, Junaidi; Purboputro, Pramuko Ilmu; Yulianto, Agus; Hamid, Abdul; Noviyanto, Noviyanto
Applied Research and Smart Technology (ARSTech) Vol. 1 No. 1 (2020): Applied Research and Smart Technology
Publisher : Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/arstech.v1i1.33

Abstract

A single friction plate clutch is one part of the components in a vehicle that is used to transmit power and rotation from the driveshaft to the driven shaft without slippage. This study aims to compare the results of mathematical calculations with analysis based on finite element methods in the design of a single friction plate clutch such as shaft, spline, friction plate, and spring. The analysis was carried out on the shaft made of S30C, spline made of S30C, friction plates made of steel alloy, and springs made of carbon steel. The component was drawn by Solidworks-17 software and analysed by Abaqus 6.14-5 software based on finite element methods. The study was performed by comparing the sizes of the various elements. A comparison of simulation processes using the stress concept of von-misses was conducted. The results of mathematical calculations with the simulation process were compared, and the maximum deviation was 2.881%. The deviation was considered acceptable. Based on von-misses’ maximum stress, the material was safe to use due to below the yield strength.
Studi Eksperimental Performa Sepeda Motor dengan Menambahkan Torque Expansion Chamber Satu Tabung dan Dua Tabung pada Exhaust Manifold Subroto Subroto; Sartono Putro; Pramuko Ilmu Purboputro
Creative Research in Engineering (CERIE) Vol 4, No 1 (2024): Creative Reserach in Engineering (CERIE)
Publisher : Lembaga Publikasi Ilmiah dan Penerbitan (LPIP)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30595/cerie.v4i1.20082

Abstract

This research aims to determine the effect of adding a one-tube and two-tube Torque Expansion Chamber (TEC) to the exhaust manifold on motorbike performance. Torque Expansion Chamber includes one tube with one channel and two channels, two tubes with one channel and two channels. Motorbike performance testing includes torque, power and specific fuel consumption (kbbs) using the Dyno Test. Research shows that by adding TEC, variations in the number of tubes and number of channels have an effect on better performance than standard exhaust manifolds. The best torque with the addition of one two-channel tube and two two-channel TEC. Best power with the addition of one two-channel tube and two two-channel TEC. Best fuel consumption with the addition of one tube two channel TEC.
Detection and Analysis Signal Energy of Piston Ring Damages on Four Strokes Engine Kurniawan, Dondi; Purboputro, Pramuko Ilmu; Siswanto, Waluyo Adi
Prosiding Simposium Nasional Rekayasa Aplikasi Perancangan dan Industri 2024: Prosiding Simposium Nasional Rekayasa Aplikasi Perancangan dan Industri
Publisher : Universitas Muhammadiyah Surakarta

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Abstract

The purpose of this study is to develop the piston ring damage detection technique using vibration analysis. Vibration analysis was performed by measuring vibration in four stroke engine which were worn and scratched on its piston ring, then compare it with the vibrations generated by engine which had a good conditions. Tests carried out on engine rotations of 750, 1500, and 2250 rpm, where the sensor were placed on the cylinder head and cylinder block. Vibration measurement produced a signal in the time domain, which then be analysed their signal energy by manual calculation which based on trapezoidal rule. Result of the research showed that the vibration signal energy decrease in all of the strokes of the defect piston ring. It was caused by the pressure of the defect piston ring smaller than the good piston ring. The decrease of vibration signal energy in suction and compression stroke were greater than the power and exhaust stroke. Indication of piston ring defect could be shown from the decrease in the vibration signal energy in all of the strokes.
Pengaruh Komposisi Kompon Ban dengan Batikan Zig-Zag terhadap Koefisien Gesek Ban pada Lintasan Aspal Basah dan Kering Rahmanto, Ary Dwi; Purboputro, Pramuko Ilmu; Supriyono, S
Prosiding Simposium Nasional Rekayasa Aplikasi Perancangan dan Industri 2024: Prosiding Simposium Nasional Rekayasa Aplikasi Perancangan dan Industri
Publisher : Universitas Muhammadiyah Surakarta

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Abstract

Kebutuhan manusia akan mobilitas yang cepat aman dan nyaman saat ini sangatlah penting. Dizaman yang sudah modern seperti ini manusia dituntut lebih kreatif agar bisa menyesuaikan zaman. Kebutuhan dalam hal transportasi saat ini menjadi suatu keharusan bagi manusia. Penggunaan kendaraan bermotor seperti sepeda motor, mobil serta bus ini sudah tidak asing lagi di kalangan masyarakat. Karena dalam keseharianya manusia pasti menggunakan alat transportasi seperti ini. Salah satu komponen pendukung alat transportasi diatas adalah ban. Ban merupakan bagian yang penting dalam kendaraan seperti di atas. Faktor keamanan dan kenyamanan sangat ditentukan oleh komposisi yang ada daam ban tersebut. Tujuan penelitian disini adalah untuk mengetahui komposisi kompon yang baik dalam pembuatan ban, serta mengeahui kuat tarik dan kekerasan pada ban tersebut Bahan yang digunakan dalam pembuatan kompon adalah karet alam RSS dan karet sintetis SBR dicampur dengan bahan kimia black carbon, white oil, Zno, strearic acid, prafin wax, MBTS, resin cumaron dan sulfur, dicampur menggunakan alat rolling mixing hingga membentuk lembaran. Dilakukan pengujian rheometer untuk mengetahui nilai kematangan setelah itu divulkanisasi dengan mold batikan zig-zag pada mesin vulkanizing press. Pengujian kekerasan menggunakan alat uji shore hardness tester dengan standar SNI dengan hasil kompon pasaran 60, kompon 1,2,3 masing-masing 68,33, 69, 74. Pengujian tarik menggunakan alat uji rubber testing equipment dengan standar SNI dengan hasil kompon pasaran 205,163, kompon 1,2,3 masing-masing 178,64, 141,007, 111,737. Pengujian koefisien gesek dengan menggunakan alat uji kampas rem yang telah direkayasa untuk pengujian grip ban dengan hasil kompon pasaran 0,773, kompon 1,2,3 masing-masing 0,756, 0,751, 0,725 pada kondisi kering dan kompon pasaran 0,727, kompon 1,2,3 masing-masing 0,702, 0,693, 0,685 dalam kondisi basah.