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Journal : Journal of Applied Science, Engineering and Technology (J. ASET)

APPLICATION OF FAILURE MODE AND EFFECT ANALYSIS (FMEA) AND ISHIKAWA DIAGRAM IN DETERMINING THE DAMAGE ASPECTS AND MAINTENANCE PLAN OF SCREW FEEDER OF STEAM POWER PLANT COMPANY Riszal, Ahmad; Yohanes, Eko; Risano, A Yudi Eka; Ibrahim, Fauzi; Supriadi, Harnowo; Zulhanif
Journal of Applied Science, Engineering and Technology Vol. 2 No. 2 (2022): December 2022
Publisher : INSTEP Network

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Abstract

Screw feeder is a type of material transporter that is widely used in various industrial sectors, where its function is very helpful in facilitating work, such as transporting very large amounts of material and this screw feeder has the advantage of long or sustainable tool operation. In industry, damage often occurs erratically and must undergo component replacement that is not in accordance with the routine maintenance schedule. In designing this maintenance machine, Ishikawa diagrams are used to analyze the causes and effects of component damage to the screw coal feeder, while to analyze other damage parameters and scheduling maintenance and planned component replacements, the Failure Mode and Effect Analysis (FMEA) method can be used. The results of this study indicate that the cause of the damage consists of several factors including humans, machines, materials, and methods. The actions that must be taken on the components include checking for wear and lubrication so that these components are always in good use. Based on the results of the calculation of the reliability of the screw coal feeder machine, the reliability of the screw feeder leaf component is 95.3% and the screw feeder casing component is 94.6%. This can also be seen from the mean time between failure (MBTF) for the leaf screw feeder component of 116.66 hours and the MBTF for the casing screw feeder component of 142.85 hours. With the application of the Ishikawa diagram and FMEA on the screw coal feeder maintenance system at steam power plant company (PLTU) PT XYZ in Indonesia. The maintenance implementation aims for a better planned. The actions that must be taken on the components include checking for wear and lubrication so that these components are always in good use. Based on the results of the calculation of the reliability of the screw coal feeder machine, the reliability of the screw feeder leaf component is 95.3% and the screw feeder casing component is 94.6%. This can also be seen from the mean time between failure (MBTF) for the leaf screw feeder component of 116.66 hours and the MBTF for the casing screw feeder component of 142.85 hours. With the application of the Ishikawa diagram and FMEA on the screw coal feeder maintenance system at PLTU PT XYZ, the maintenance implementation becomes better planned. The actions that must be taken on the components include checking for wear and lubrication so that these components are always in good use. Based on the results of the calculation of the reliability of the screw coal feeder machine, the reliability of the screw feeder leaf component is 95.3% and the screw feeder casing component is 94.6%. This can also be seen from the mean time between failure (MBTF) for the leaf screw feeder component of 116.66 hours and the MBTF for the casing screw feeder component of 142.85 hours. With the application of the Ishikawa diagram and FMEA on the screw coal feeder maintenance system at PT XYZ, the maintenance implementation becomes better planned. the reliability of the screw feeder leaf component is 95.3% and the screw feeder casing component is 94.6%. This can also be seen from the mean time between failure (MBTF) for the leaf screw feeder component of 116.66 hours and the MBTF for the casing screw feeder component of 142.85 hours. With the application of the Ishikawa diagram and FMEA on the screw coal feeder maintenance system at PT XYZ, the maintenance implementation becomes better planned. the reliability of the screw feeder leaf component is 95.3% and the screw feeder casing component is 94.6%. This can also be seen from the mean time between failure (MBTF) for the leaf screw feeder component of 116.66 hours and the MBTF for the casing screw feeder component of 142.85 hours. With the application of the Ishikawa diagram and FMEA on the screw coal feeder maintenance system at PT XYZ, the maintenance implementation becomes better planned.
Bridge Structure Study on the Dome of the Boarding School’s Mosque at Pringsewu District in Bandar Lampung Wijaya, Angga; Kurniawan, Panji; Nafrizal; Risano, A Yudi Eka
Journal of Applied Science, Engineering and Technology Vol. 2 No. 2 (2022): December 2022
Publisher : INSTEP Network

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Abstract

Islamic architecture as a foundation in building Muslim worship facilities in the form of mosques has developed its meaning along with advances in science and technology. One of the concepts in designing a mosque is to ensure that the congregation can close the rows of rows. Based on the verses of the Qur'an regarding the priority of rows in congregational prayers, effort (rashshus shufūf) in congregational prayers is something that is ordered in the Qur'an and hadith.It thenmanifested in the Islamic architectural design of the Klangenan Insan Mulia Boarding School Mosque in the form of providing a center column so that the prayer halls are not interrupted due to the presence of middle columns. As a consequence of the design, the structure of the mosque required several adjustments which were well planned and efficient. This research was conducted using a qualitative method with descriptive analysis supported by modeling simulation and load strength analysis using ETAB V. 16 software, so that the results obtained in the form of structural calculations for steel rafter roof construction using the bridge structure model. The steel rafter roof construction with the bridge structure model was chosen due to several factors including: strength, practicality, and design flexibility.
Activation of Natural Zeolite Mixture and Coal Flyash Using Microwave as Air Filter for the Improvement of Gasoline Four-Stroke Motorcycle Engine Acceleration Risano, A Yudi Eka; Wardono, Herry; Renardy, B Niko; Susila, M Dyan; Sugiri, Agus; Haviz, Muhammad
Journal of Applied Science, Engineering and Technology Vol. 4 No. 1 (2024): June 2024
Publisher : INSTEP Network

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47355/jaset.v4i1.70

Abstract

Combustion is a chemical process between fuel and oxygen utilizing heat. Ambient air contains a variety of gases such as nitrogen, oxygen, and other gases, causing incomplete combustion in the combustion chamber of a 4-stroke petrol engine. The use of artificial air filters with zeolite-flyash composition activated by microwave can adsorb the air that enters the combustion chamber. So that it can improve the quality of combustion. Zeolite is a mineral that is found in limestone mountainous areas, while coal flyash is material from coal combustion at PLTU. Both of these materials have the ability to adsorb molecular sized particles such as nitrogen, CO and water vapor in the air, so the use of both materials is able to produce air with rich oxygen. The performance of the 4-stroke petrol engine is influenced by a decrease in fuel consumption, able to increase acceleration, and reduce exhaust emissions containing CO and HC. To find out the effect of the use of activated zeolite-flyash filters on engine performance, an acceleration test of 0-60 kph was performed. Filter being activated by Microwave with 80% power, 6 minutes activation time, and density (variation in the number of pellets in the filter) 50%, 75%, 100%, and use the Z0: F100, Z25: F75, Z50: F50, Z75: F25, Z100: F0. The best filter is the composition of Z100:F0 with a compactness of 50% able to increase acceleration by 7.17%, followed by filter with composition of Z25:F75 with a compactness of 50% able to increase acceleration by 4,04%.
Application of Failure Mode, Effect Analysis (FMEA) and Ishikawa Diagram in Determining the Damage Aspects and Maintenance Plan of Screw Feeder of Steam Power Plant Company Riszal, Akhmad; Yohanes, Eko; Risano, A Yudi Eka; Ibrahim, Fauzi; Saputra, Rizal Adi
Journal of Applied Science, Engineering and Technology Vol. 5 No. 1 (2025): June 2025
Publisher : INSTEP Network

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47355/jaset.v5i1.76

Abstract

The screw feeder is a commonly used material transporter in various industries due to its ability to move large quantities of material and operate for extended periods. In practice, unexpected damage often occurs, requiring component replacements outside regular maintenance schedules. To improve reliability, Ishikawa diagrams are used to identify root causes of damage, while the FMEA method helps analyze failure risks and schedule preventive maintenance. This study found that the main causes of screw coal feeder damage are human error, mechanical issues, materials, and methods. Recommended actions include regular inspections for wear and proper lubrication to maintain performance. Based on reliability analysis, the screw feeder leaf has a reliability rate of 95.3% with a mean time between failure (MTBF) of 116.66 hours. The casing has a reliability rate of 94.6% and an MTBF of 142.85 hours. Implementing Ishikawa and FMEA methods at PT XYZ’s coal-fired power plant (PLTU) enables more effective and planned maintenance. This approach minimizes unexpected breakdowns, improves component reliability, and ensures smoother operations.