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All Journal Jurnal Ilmiah Teknologi dan Rekayasa Jurnal Mechanical JURNAL INTEGRASI INOVTEK POLBENG Aviation Electronics, Information Technology, Telecommunications, Electricals, Controls (AVITEC) Jurnal Teknologi dan Riset Terapan (JATRA) Abdi Masya Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Journal of Mechanical Engineering, Science, and Innovation
Lalu Giat Juangsa Putra
Politeknik Negeri Batam
Aerospace Engineering Agriculture, Biological Sciences & Forestry Humanities Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Economics, Econometrics & Finance Electrical & Electronics Engineering Energy Engineering Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Other

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AN EXTENSIVE INSPECTION OF THE FORKLIFT FB25-77 IN THE MANUFACTURING SECTOR BASED ON INDONESIAN MINISTRY OF LABOUR REGULATION Mutiarani Mutiarani; Rahman Hakim; Lalu Giat Juangsa Putra; Oriza Satifa
Jurnal Ilmiah Teknologi dan Rekayasa Vol 29, No 1 (2024)
Publisher : Universitas Gunadarma

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35760/tr.2024.v29i1.10595

Abstract

Workplace accidents can arise from various factors such as human elements, environmental conditions, equipment, machinery, work processes, the nature of tasks, and work methodologies. Forklifts which is classified under lifting and transporting equipment, are frequently utilized in industrial settings for material movement. To mitigate the risk of work-related accidents and ensure the safety and suitability of a forklift for operational use, a systematic inspection and testing process are essential. Typically conducted at regular intervals, every two years, and annually for regular use, this process assesses various aspects of lift and transport equipment, including forklifts. This study aims to evaluate the conformity of the examination results for a FB25-77 type forklift with the standards outlined in Minister of Manpower Regulation No. 8 of 2020. Employing a descriptive analysis method, the study involves comparing the actual condition of forklifts in the field against all the specified requirements in Permenaker No. 8 of 2020, encompassing visual inspection of construction, dimensional measurements, non-destructive testing (NDT), functional testing, and load testing. Based on the comprehensive inspection and testing procedures, it was ascertained that the equipment meets the Occupational Health and Safety (OHS) requirements, thereby warranting the issuance of a certificate by the Provincial Manpower Service.
PEMBUATAN ALCUTA FOOT OPERATED (AFO) UNTUK MENDUKUNG TERLAKSANYA PROKES COVID19 DI BATAM Wiratno Satoto, Sapto; Sagoro, Gawan; Fajrin, Aulia; Wibowo, Ari; Abyad, Muliawan Nur; Saputra, Randy; Aryswan, Adhe; Kamsyah, Domi; Prasetyo, Naufal Abdurrahman; Putra, Lalu Giat Juangsa; Santoso, Budi
Abdi Masya Vol 4 No 1
Publisher : Pusat Penelitian dan Pengabdian Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52561/abma.v4i1.241

Abstract

Pandemi menjadi bagian dari sejarah yang terjadi di negara Indonesia. Salah satu pademi yang pernah terjadi adalah penyebaran covid19 yang terjadi pada tahun 2019 sampai dengan 2022. Awalnya penyebaran virus hanya ada di titik tertentu, namun karena beberapa hal, penyebarannya bertambah. Penyebaran Covid19 semakin meluas dan menambah  panjang daftar pasien yang harus melaksanakan isolasi mandiri maupun perawatan di rumah sakit. Ketersediaan alat dan pembiasaan masyarakat dalam penerapan prokes perlu ditingkatkan guna meminimalisir penyebaran. Mencuci tangan merupakan salah satu prokes yang harus dilakukan, dimana Politeknik Negeri Batam ikut berpartisipasi dalam bentuk pembuatan Alat cuci tangan Foot Operated (AFO). Alat ini merupakan modifikasi dari alat cuci tangan konvensional dengan perbedaan kontrol pengeluaran sabun dan aliran air yang berasal dari injakan kaki pengguna . Dari hasil pembuatan, alat dengan dimensi 1140x660x1670mm dapat bekerja sesuai dengan desain yang direncanakan dan alat tersebut dapat digunakan oleh masyarakat sekitar. Dengan alat ini diharapkan dapat membantu mengurangi penyebaran covid19 sehingga pandemi yang terjadi hampir di antero negeri dapat teratasi dari langkah dan perbuatan kecil yang kami lakukan ini.
NDT Testing with Visual Testing Method in the Inside Upper Frame 6015 Area with GMAW Welding Based on 1E0099 Fajrin, Aulia; Putra, Lalu Giat Juangsa; Sutrisno, Recky
Journal of Mechanical Engineering, Science, and Innovation Vol 4, No 1 (2024): (April)
Publisher : Mechanical Engineering Department - Institut Teknologi Adhi Tama Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.jmesi.2024.v4i1.5125

Abstract

The Upper Frame is the most important component of the excavator because it acts as an engine mount or hose holder connected to the main control valve. So for the welding process, special attention is needed for the frame center which aims to avoid weld distortion between the right side and the left and also as a cable holder from the engine.  Therefore, the welding results require special attention starting from the size of the weld and the arrangement of defects in the weld results. The welding process on the Upper Frame uses the GMAW (Gas Metal Arc Welding) process with Lincoln Merit ER70S-6 wire, where the wire size is 1.320 mm and the welding results will be tested using the NDT (Non-Destructive Testing) method, namely Visual Testing. This study aims to determine the results of visual tests in the inside Upper Frame 6015 area using the 1E0099 standard. 1E0099 is the welding procedure used at PT Caterpillar Indonesia Batam. Visual test results from GMAW (Gas Metal Arc Welding) welding are expected to be free of weld defects. If there are still weld defects found, the welding results are still within the acceptance criteria based on internal code 1E0099.
IDENTIFIKASI FAKTOR KERUSAKAN MESIN BUBUT DI LABORATORIUM MANUFAKTUR MENGGUNAKAN METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA): Studi Kasus: Laboratorium Manufaktur Politeknik Negeri Batam Mutiarani , Mutiarani; Gianluca Fenta, Sandro; Pamungkas, Nurman; Aryswan, Adhe; Giat Juangsa Putra, Lalu
Jurnal Teknologi dan Riset Terapan (JATRA) Vol. 7 No. 1 (2025): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2025
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v7i1.9257

Abstract

Dalam kegiatan praktikum di Laboratorium Manufaktur Politeknik Negeri Batam terdapat beberapa mesin bubut konvensional yang beroperasi. Namun dalam pengoperasinnya, terkadang terjadi masalah dengan proses produksi karena kerusakan mesin yang signifikan sehingga menyebabkan proses belajar menjadi terganggu. Tujuan studi ini adalah untuk mengidentifikasi komponen utama penyebab kerusakan pada salah satu mesin bubut konvensional dengan menggunakan metode Failure Mode and Effect Analysis (FMEA) dengan cara menghitung Risk Priority Number (RPN) dan memberikan rekomendasi. Dengan menghitung nilai RPN dapat diidentifikasi risiko kerusakan tertinggi dari komponen mesin bubut tersebut sehingga prioritas perawatan yang dibutuhkan dapat diketahui. Berdasarkan analisis, nilai RPN terbesar diperoleh sebesar 192 oleh gearbox mesin bubut, kemudian eretan pemutar sumbu x sebesar 36 dan kopling transmisi roda gigi sebesar 32. Karena seluruh komponen tersebut memiliki nilai RPN < 200, maka mitigasi risiko yang perlu dilakukan adalah dengan melakukan corrective maintenance namun untuk mencegah kerusakan mesin bubut sebelum terjadi dan memperkecil risiko gangguan pada praktikum, diperlukan peningkatan strategi yang lebih tepat pada preventive dan predictive maintenance.  
OPTIMALISASI SUMBER DAYA DAN TEKNOLOGI DALAM PROGRAM PEMBERDAYAAN MASYARAKAT DESA PULAU JEMARE Leksonowati, Nur Fitria Pujo; Pamungkas, Nurman; Butar, Hendra Butar; Aryswan, Adhe; Juangsa Putra, Lalu Giat; Fyona, Annisa; Nugroho, Cahyo Budi; Wibowo, Ari; Gemala, Mega; Ariyanto, Nugroho Pratomo; Arifin, Nurul Laili; Puspita, Roza; Sriyanto, Sriyanto; Dzulfiqar, Mohamad Alif; Stefani, Windy; Batubara, Ninda Hardina; Fajrin, Aulia; Purba, Adi Syahputra; Manurung, Meilani Mandhalena; Budiman, Budiman
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol. 7 No. 1 (2025): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimaspolibatam.v7i1.7105

Abstract

This paper discusses in depth the implementation of the Village Community Empowerment Program (P2MD) carried out on Jemare Island. The main focus of this program is the application of appropriate technology, which includes public street lighting and a water pump system, both powered by solar panels. The main objective of this initiative is to improve the quality of lighting and the provision of clean water on the island, two important aspects that are greatly needed by the local residents. Through a series of intensive observations and discussions with the local residents, the community service team was able to identify and solve various problems faced by the residents. As a result of these efforts, four street lights have been successfully installed and operated, and the water pump system has been successfully connected to the water pump machine and water storage tank. It is hoped that this initiative can have a significant positive impact on the quality of life of the residents of Jemare Island, support their business activities and economy, and provide a solution to the uneven distribution of electricity by the state electricity company (PLN). This solution is practical because it utilizes renewable energy in the form of sunlight, which is abundantly available on Jemare Island.
Pemasangan dan Instalasi Sistem Keamanan di Perumahan Rawan Pencuri Menggunakan CCTV Fanindo Tanjung Uncang Batam Dija, Nur Rafia; James Siregar; Lalu Giat Juangsa Putra; Mohamad Alif Dzulfiqar; Muhammad Andi Nova; Billi Aldin Sumadireja; Yattawuri Arinta Timur
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol. 7 No. 1 (2025): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimaspolibatam.v7i1.9526

Abstract

Criminal acts in the community such as theft of motorized vehicles, bicycles and hit-and-run victims are increasingly widespread, in the last 1 year in Fanindo housing there have been four thefts of children's bicycles. Therefore, a security system is needed in the housing to prevent and monitor things that harm the community, namely in the form of CCTV. The methods carried out in the service include surveying the location to determine the strategic installation point with the local RT head, selecting the type of camera, determining the electrical path, determining the placement of the DVR (Digital Video Recorder), and software settings. This service activity received a very positive response from both the RT management and the local community and is expected to be able to reduce criminal acts such as theft and other criminal acts.
Identifikasi Penyebab Terjadinya Landing Gear Indication Tidak Berfungsi Normal pada Pesawat Boeing 737-900 ER Mohamad Alif Dzulfiqar; Nabila Ayu Saputri; Nova, Muhammad Andi; James Siregar; Lalu Giat Juangsa Putra; Nur Rafia Dija; Meilani Mandhalena
JURNAL INTEGRASI Vol. 17 No. 1 (2025): Jurnal Integrasi - April 2025
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v17i1.9510

Abstract

The Boeing 737-900 ER aircraft has a system called landing gear indication which in its application uses a proximity sensor that is useful in providing information about the position of the landing gear. However, this system can experience problems where if the landing gear indication does not function, the pilot cannot obtain information from the instrument that ensures the position of the landing gear. The purpose of this study is to identify problems that often occur in the landing gear indication system on the aircraft. The analysis was carried out using the Root Cause Analysis (RCA) method with the Fishbone Diagram approach. From the identification results, it was found that the main cause was a problem with the proximity switch sensor experiencing corrosion and changes in position which caused the signal reading to be inaccurate. For this reason, it is necessary to replace components and adjust the sensor position so that the system can run properly.
Co-Authors Abyad, Muliawan Nur Achmad Zahir Saputra Adhe Aryswan Adi Syahputra Purba Annisa Fyona Ari Wibowo Aulia Fajrin Aziz Nur Rahman Batubara, Ninda Hardina Benny Hadli Irawan Billi Aldin Sumadireja Bima Rezkian Budi Baharudin Budi Baharudin Budiman Budiman Butar, Hendra Butar Cahyo Budi Nugroho Dedy Syarif Qusyairi Dian Saputra Dicky Reza Prawira Dija, Nur Rafia Domi Kamsyah Dwi Budi Santoso Fajrin, Aulia Fedia Restu Gianluca Fenta, Sandro Hanifah Widiastuti Hendra Saputra Ihsan Saputra Ikram Akrabi Irawan, Benny Haddli James Siregar Mega Gemala Meilani Mandhalena Meilani Mandhalena Manurung Mohamad Alif Dzulfiqar Mufti Fathonah Muvariz Muhammad Andi Nova Muhammad Zainuddin Lubis MUTIARANI MUTIARANI Nabila Ayu Saputri Naufal Abdurrahman Naufal Abdurrahman Naufal Abdurrahman Prasetyo Novrialdo Maratua Nugroho Pratomo Ariyanto Nur Fitria Pujo Leksonowati Nur Rafia Dija Nurman Pamungkas Nurul Laili Arifin Oriza Satifa Rahman Hakim Rahman Hakim Rizky Pratama Hudhajanto Roza Puspita Sagoro, Gawan Sapto Wiratno Satoto Saputra, Randy Sriyanto Sriyanto Sutrisno, Recky Windy Stefani Yattawuri Arinta Timur Zakki Fuadi Emzain