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All Journal Research Report - Engineering Science Jurnal Rekayasa Sistem Industri Disease Prevention and Public Health Journal Jurnal Teknologi Journal of Engineering and Management in Industrial System Jurnal Ilmiah Teknik Industri Forum Ekonomi : Jurnal Ekonomi, Manajemen dan Akuntansi Inovasi : Jurnal Ekonomi, Keuangan, dan Manajemen Jurnal Kesehatan Medika Saintika SAINTEK: Jurnal ilmiah Sains dan Teknologi Industri Teknologi Indonesia Jurnal Kesehatan BERNAS: Jurnal Pengabdian Kepada Masyarakat Tedc Greenation International Journal of Engineering Science Journal of Community Service (Abdisci) Journal Of Engineering Sciences (Improsci) INOVASI: Jurnal Ekonomi, Keuangan, dan Manajemen Greenation International Journal of Engineering Science
Paulus Sukapto
Fakultas Teknologi Industri, Jurusan Teknik Industri, Universitas Katolik Parahyangan, Bandung, Indonesia
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Usulan perbaikan sistem kerja menggunakan metode ergonomi partisipatori Vandy Low Renzo; Paulus Sukapto
INOVASI Vol 19, No 2 (2023): Mei
Publisher : Faculty of Economics and Business Mulawarman University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30872/jinv.v19i2.12867

Abstract

PT Adyawinsa Stamping Industries (ASI) merupakan perusahaan yang bergerak di bidang manufaktur dengan melakukan produksi komponen otomotif, produksi dan distribusi body part, serta melakukan suplai produk ke perusahaan manufaktur otomotif. Dalam melakukan proses produksi di Departemen Stamping PT ASI memiliki beberapa potensi kecelakaan kerja. Kecelakaan-kecelakaan kerja tersebut dapat terjadi disebabkan oleh penggunaan peralatan, mesin, serta proses produksi yang tidak sesuai dengan prosedur. Dalam penelitian ini terdapat beberapa metode yang digunakan untuk mendukung hasil penelitian. Metode yang pertama merupakan kuesioner Participatory Ergonomics, yaitu EPPEQ. Selain itu, penilaian potensi kecelakaan yang dinilai berdasarkan tingkat bahayanya akan dilakukan dengan metode Failure Mode and Effect Analysis (FMEA). Hasil dari penelitian yang dilakukan, diketahui bahwa tingkat implementasi Participatory Ergonomics di perusahaan sudah cukup baik. Namun, masih terdapat beberapa dimensi dari Participatory Ergonomics yang masih dapat ditingkatkan. Hasil dari penilaian FMEA diketahui terdapat beberapa kegiatan yang harus segera dilakukan perbaikan. Total terdapat 5 buah usulan perbaikan yang diperoleh melalui diskusi dengan pihak perusahaan. Usulan perbaikan terdiri dari penerapan sistem reward and punishment, melakukan sosialisasi untuk tenaga kerja, penambahan kacamata safety, penambahan karet anti slip, dan penambahan ear muff.
Usulan Perbaikan Sistem Kerja Pada Departemen Disamatic Dengan Pendekatan Participatory Ergonomics Di PT.X Mochammad Fauzi Rachmat; Paulus Sukapto
Jurnal Kesehatan Medika Saintika Vol 14, No 1 (2023): Juni 2023
Publisher : Stikes Syedza Saintika Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30633/jkms.v14i1.1686

Abstract

Dalam melakukan produksi pengecoran logam, PT.X memiliki risiko kecelakaan kerja. Kasus kecelakaan yang terjadi di PT.X didominasi pada Departemen Disamatic. Kecelakaan tersebut disebabkan faktor manusia dan lingkungan kerja. Tujuan dari penelitian ini adalah mengetahui sistem kerja awal pada Departemen Disamatic meliputi postur dan lingkungan kerja, meningkatkan pemahaman pekerja mengenai Keselamatan dan Kesehatan Kerja (K3), dan merancang usulan sistem kerja yang ergonomis. Langkah pertama yang dilakukan adalah melakukan analisis terhadap kondisi lingkungan kerja. Kemudian, digunakan kuesioner Nordic Body Map (NBM) dan Quick Exposure Check (QEC) untuk mengetahui postur pekerja. Kemudian, digunakan form Job Safety Analysis (JSA) dan pengolahan risk assessment untuk mengidentifikasi potential hazard terhadap pekerja. Langkah terakhir merupakan pengukuran persepsi pekerja mengenai Keselamatan dan Kesehatan Kerja (K3) menggunakan Participatory Ergonomics (PE). Hasil dari penelitian ini adalah memberikan usulan berupa Alat Pelindung Diri (APD) yang terstandarisasi, usulan berupa alat bantu hoist crane berdasarkan perhitungan lifting index pada stasiun mixer. Selain itu membuat rancangan perbaikan tangga pada stasiun mixer berdasarkan PERMEN PUPR No.14/PRT/M/2017, usulan rancangan visual display pada mesin pengayakan di stasiun mixer, memberikan rancangan usulan pengaman kaki pada stasiun pouring untuk mencegah terkenanya lelehan logam. Usulan lainnya adalah membentuk tim PE dan mengadakan pelatihan K3.
Perbaikan Sistem Kerja untuk Meningkatkan Keselamatan dan Kesehatan Kerja (K3) Serta Produktivitas Melalui Pendekatan Ergonomi Partisipatif (Studi Kasus Di PT. Eka Karya Sinergi Bandung) Mochamad Riyan; Paulus Sukapto; Thedy Yogasara
Jurnal Rekayasa Sistem Industri Vol. 12 No. 2 (2023): Jurnal Rekayasa Sistem Industri
Publisher : Universitas Katolik Parahyangan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26593/jrsi.v12i2.6784.237-250

Abstract

The needs of employees in their work are driven by the need for a safe, comfortable, and peaceful work environment to achieve maximum productivity. Productivity in the production activities at the PT. Eka Karya Sinergi production unit, which mainly produces lightweight steel products, is not yet optimal. Several factors can affect the productivity of workers at PT. Eka Karya Sinergi, including a less structured work system, ranging from occupational health and safety levels, work management, worker fatigue levels during the work processes, and complaints experienced by the workers. This research aims to improve the work system to enhance occupational health and safety as well as company productivity through a participatory ergonomics approach. The method used in this research is a qualitative descriptive approach. The occupational health and safety conditions were measured using two instruments, namely REBA and GOTRAK. The participatory ergonomics process was carried out through discussions using Focus Group Discussions. The results of the research show that through the improvement of the work system using the participatory ergonomics method, ergonomic hazards that were previously categorized as high-risk have been reduced to a safer category. This is evidenced by the process of assembling finished goods through the provision of new chairs, which resulted in a risk reduction of 12 points in the SNI 9011 score and 7 points in the REBA score. Furthermore, the improvement of work posture in the process of pumping handling coils with a handstaker resulted in a risk reduction of 4 points in the SNI 9011 score and 5 points in the REBA score. Additionally, the addition of a helper in the process of handling coil materials to the uncoiler machine can reduce the risk by 3 points in the SNI 9011 score and 5 points in the REBA score.
PENERAPAN SMK3 DI INDUSTRI OLAHAN KULIT DI DESA SUKAREGANG, GARUT DENGAN MENGGUNAKAN METODE 5S Paulus Sukapto; Sani Susanto; Daniel Siswanto
BERNAS: Jurnal Pengabdian Kepada Masyarakat Vol. 4 No. 2 (2023)
Publisher : Universitas Majalengka

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31949/jb.v4i2.4525

Abstract

Dewasa ini, pengetahuan masyarakat khususnya tentang Sistem Manajemen Keselamatan dan Kesehatan kerja (SMK3) akan masih terbilang sangat kurang. Padahal, apabila pemahaman tentang SMK3 baik maka jumlah kecelakaan kerja semakin sedikit, produktivitas kerja semakin besar dan akhirnya produk yang dihasilkan jumlahnya semakin banyak dengan kualitas juga semakin baik. Tujuan dilaksanakan program PKM adalah menambah pemahaman, pengetahuan, dan wawasan di Fakultas Pertanian Universitas Garut dan pelaku industri di Garut dan sekitarnya tentang SMK3. Pada program ini dilakukan survei lokasi, wawancara sebelum dan sesudah seminar. Materi seminar adalah penjelasan mengenai SMK3, penerapan SMK3 dalam masa pandemi di industri kecil dan menengah. Setelah mengikuti seminar, mahasiswa Fakultas Pertanian Universitas Garut dan pelaku industri di Garut dan sekitarnya mengetahui secara lebih mendalam tentang SMK3 dan berusaha menerapkan dalam masyarakat dengan baik dan benar. Salah satu cara penerapan SMK3 dengan cara 5S.
PEMBUATAN MATA PELAJARAN EKSTRAKURIKULER KEILMUAN TEKNIK INDUSTRI PADA KURIKULUM MERDEKA SEKOLAH MENENGAH ATAS Hanky Fransiscus; Paulus Sukapto; Yani Herawati; Clara Theresia; Cherish Rikardo; Loren Pratiwi
BERNAS: Jurnal Pengabdian Kepada Masyarakat Vol. 5 No. 2 (2024)
Publisher : Universitas Majalengka

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31949/jb.v5i2.8901

Abstract

Dunia pendidikan di Indonesia saat ini telah memasuki Kurikulum Merdeka, begitu juga dengan Sekolah Menengah Atas. Kurikulum Merdeka dinilai lebih sederhana dan fleksibel sehingga membuat siswa lebih aktif. Jenis-jenis aktivitas yang ada di dalam kurikulum ini lebih relevan dan banyak memberikan ruang untuk tugas berbasis proyek. Namun munculnya Kurikulum Merdeka ini menimbulkan permasalahan yaitu belum siapnya sekolah mengimplementasikan Kurikulum Merdeka khususnya dari segi mata pelajaran dan sumber daya. Begitu juga terjadi pada SMA Santa Maria 1, Bandung. Sekolah sangat membutuhkan kerja sama dengan Universitas dari segi keilmuan dan juga sumber daya.  Dengan perancangan Kurikulum Merdeka yang baik dengan didukung mata pelajaran berbasis proyek yang menarik minat siswa tentunya dapat meningkatkan kompetensi siswa dan menarik minat calon siswa. Oleh karena itu, Program Studi Teknik Industri Universitas Katolik Parahyangan hendak menjalin kerja sama untuk menghasilkan mata pelajar berbasis proyek, khususnya yang berhubungan dengan keilmuan Teknik Industri. Dengan demikian, selain membantu sekolah, Program Studi Teknik Industri UNPAR juga dapat meningkatkan eksistensi dan menarik minat siswa SMA untuk melanjutkan studi di Program Studi Sarjana Teknik Industri UNPAR. Tahapan dalam pelaksanaan ekstrakurikuler adalah identifikasi kebutuhan, perancangan produk alternatif, pembuatan prototype, dan evaluasi perancangan.  Hasil program ini adalah 9 disain produk, yaitu Level Up Hydration Bottle: Botol Minum bagi Gamers, Fan Moji: Cooler dan Power Bank handphone untuk gamers, Spila: Spidol lancar, mudah diisi ulang, hemat tinta dan penghapus papan tulis, Cuka: Alat cuci kuas lukis dan pengering kuas, Too AM: Bantal tangan leher untuk pelajar, Headset kipas dan noise reduction untuk gamers, Matras: Reusable notebook untuk menghemat kertas, Kacamata anti fog dan minyak, dan Cable organizer.
Mapping of Regional Potential and Competitiveness in Constructing a Self-Reliance Model for Mentawai Indigenous Communities Ardhanari, Margaretha; Sebastianus Widanarto Prijowuntato; Paulus Sukapto; Visi Saujaningati Kristyanto; Marihot Nainggolan
Greenation International Journal of Engineering Science Vol. 1 No. 4 (2023): (GIJES) Greenation International Journal of Engineering Science (December 2023)
Publisher : Greenation Research & Yayasan Global Resarch National

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.38035/gijes.v1i4.136

Abstract

This paper aims to map the potential of the region and competitiveness in constructing a model of self-reliance for the Mentawai indigenous peoples. Design/methodology/approach Techniques of collecting data by interviewing and studying documents and archives. The target respondents are government officials, tribal chiefs, teachers, clergy, and community leaders. Findings - The gross enrollment rate (APK) for elementary schools in 2021 is 115.91 percent; SMP APK is 86.54 percent; and high school APK of 67.07 percent. Practical implications collect data on Mentawai in an effort to build a recommendation namely 1) training for UMA members to determine appropriate training for UMA members, such as services, craft training, food processing, culture, religion, and so on; 2) Recording and enlivening the cultures that exist in UMA; 3) increasing capacity building and developing the character of UMA members, 3) Awareness of tourism potential; 4) Development of internet network and digital literacy. Originality/value this study analyzes a real picture of the Mentawai situation and conditions in an effort to develop so that Mentawai is able to develop in keeping pace with developments with other regions.
Analysis and Design of OSH System of PT ASI Welding Department During the Pandemic Maharani Pradeshi Duarsa, Putu Utari; Sukapto, Paulus
Journal of Engineering Sciences Vol 1 No 6 (2024): Vol 1 No 6 June 2024
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v1i6.306

Abstract

PT Adyawinsa Stamping Industries (ASI) is one of the automotive industry companies operating during the COVID-19 pandemic. As a result, there are government policies that companies need to follow to continue operating safely. Policies related to COVID-19 need to be implemented in conjunction with the company's Occupational Safety and Health (K3). Based on interviews conducted with company representatives, an evaluation is required in order to find out the implementation of policies related to COVID-19 in line with K3 in the Welding Department. Initial observations are carried out to determine the actual conditions and identify operational activities. K3 evaluation is carried out by applying the Failure Mode and Effect Analysis (FMEA) method to determine the potential hazards. The results of the FMEA evaluation provide a series of hazard priorities and potential dangers that guide the design of improvement proposals. The proposal's design was implemented using the Participatory Ergonomics (PE) method involving several stakeholders. The improvement proposal is the result of identifying the needs of the Welding Department workers based on discussions conducted through the PE method. The discussion resulted in a proposed design in the form of reviewing and controlling SOPs and conditions in the field, implementing periodic safety training, and installing instruments to remind workers of K3 in operational activities. The instruments designed in the study are several infographic materials regarding implementing K3 and COVID-19 prevention in the workplace.
Proposal for Prevention of Occupational Disease Risk Using the Hiradc Method at PT X in the Dyeing Department David Anjaya, Christian; Sukapto, Paulus
Journal of Engineering Sciences Vol 1 No 6 (2024): Vol 1 No 6 June 2024
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v1i6.307

Abstract

People in this era have various needs in carrying out life. The needs that need to be used by the community have multiple kinds of things, such as clothing. Clothes used by the community go through various processes before becoming finished goods. Before becoming ready-to-wear, clothes came from raw materials such as fabric rolls. There are multiple production processes, such as yarn, fabric, chemical dyeing, etc. One of the places where fabrics are produced is textile factories. A textile factory is a company that produces products in the form of fabrics. The manufacture of fabrics that occur in textile factories must involve mixing chemicals so that the fabric has good quality. The process of mixing these chemical substances involves workers, and the chemical substances used are classified as Hazardous and Toxic Materials (B3), so these chemicals can have a bad impact on their workers if there is physical contact with the worker's body. Exposure to chemicals in the worker's body will cause a risk of developing Occupational Diseases (PAK). Therefore, in this study, data will be processed to prevent workers' risk of Occupational Diseases (PAK) using the HIRADC (Hazard Identification, Risk Assessment, and Determining Control) method. The proposal given in this study is a proposal for the use of Personal Protective Equipment (PPE) and Standard Operating Procedure (SOP) for preventive measures against Occupational Diseases (PAK) for workers
Application of The Rapid Entire Body Assessment (REBA) Method to Improve Work Safety in The Automotive Spare Parts Industry Fathurohman, Muhamad; Sukapto, Paulus; Susanto, Sani
Journal of Engineering Sciences Vol 2 No 1 (2024): Vol 2 No 1 August 2024
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v2i1.402

Abstract

This industry consists of companies engaged in metal processing and workmanship. Companies often receive complaints from employees concerning pain or discomfort in their bodies, causing diseases such as low back pain and myalgia. The risk of accidents occurring at work is inseparable from the work done. Work-related accidents can occur due to several factors, including unsafe action. One cause of unsafe actions can be found in various unsafe work postures that workers assume. Therefore, the purpose of this study is to evaluate the posture of these workers so that it can improve their safety and health. This research was conducted by identifying occupational risks workers face and examining work performed in stamping products. The production section consists of six stations: material handling, stamping, welding, hemming, painting, and packing. The work risks run by workers have been identified using the Nordic Body Map (NBM) questionnaire and interview methods. As for the identification of the type of work carried out by evaluating work postures, the Rapid Entire Body Assessment (REBA) method has been employed. The risk level of accidents is also used for the selection of activities to be improved to minimize the level of injury risk caused by work postures that have been assumed, and in order to improve the safety and health of the workers. Improvements made are in engineering, such as manufacturing of assistive devices, and management engineering, such as providing directions that can improve the specific work posture used. Calculations are based on simulations performed with tools conducted with suggested postures by evaluation using the REBA method. Based on the results of REBA calculations, the resulting risk is lower than the one caused by the previously assumed posture, namely medium and low.
Application of Participatory Ergonomic Method to Reduce Musculoskeletal Disorders With Rapid Whole Body Assessment (REBA) at PT. Adyawinsa Stamping Industries Sukapto, Paulus; Susanto, Sani; F. Rohman
Journal of Engineering Sciences Vol 2 No 1 (2024): Vol 2 No 1 August 2024
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v2i1.471

Abstract

PT. Adyawinsa Stamping Industry is one of the automotive companies in Karawang, West Java. In the production process, most of the work has poor posture, which can cause VascularDisorders (MSDs). In the process of eliminating and reducing the risk of MSDs in the workplace, the level of MSD risk experienced by workers is calculated using the REBA method. The results of the REBA calculation obtained several activities with values above 9 (meaning that an improvement is needed). To improve the work system using the Participatory ergonomic (PE) method involving the operator, management and ergonomics. The results of the application of PE in helping to reduce the risk level of MSDs are engineering (making auxiliary tools and also management engineering) that can improve the work posture used, namely using the REBA method. Based on the results of the REBA calculation after the improvement, the risk generated is a risk level smaller than the previous posture, namely medium and low. Real improvements are hoped to create a safe, comfortable, and productive workplace.
Co-Authors Alberto, Giovano Alexander Reggy, Revaldo Amanda, Gabriela Antonius Hanafi, Eric Aulia Fadhilah, Hana Bagus Arthaya Benedict, Dustin Carles Sitompul Cherish Rikardo, Cherish Christofora Desi Kusmindari Clara Theresia D, Harjoto Daniel Siswanto Daniel Siswanto Darren K, Nathaniel David Anjaya, Christian Diartano Christian F. Rian Pratikto F. Rohman Fathurohman, Muhamad Gede Karya Geovando Gita, Graemmy Gunawan, Maisie Handy Permana Hanky Fransiscus Hans Okto Harjoto D. Harjoto Djojosubroto Harjoto Djojosubroto Harjoto Djojosubroto Harjoto Djojosubroto Harjoto Djojosubroto Hera Sudi Hilmi Istiqomah Nursyam Ignatius Bryan Abimanyu Wicaksono Ignatius Bryan Abimanyu Wicaksono Ignatius Sandy Johanna Hariandja Johanna Renny Octavia Hariandja Julian Sugianto, Martin Kadek Audiandra Kinley Aritonang Liauw, Justin Loren Pratiwi Maharani Pradeshi Duarsa, Putu Utari Marbun, Romy Margaretha Ardhanari Marihot Nainggolan Mochamad Riyan Mochammad Fauzi Rachmat Paruhum, Matthew R Permana , Handy Prakoso, Dito Renny, Johanna Renzo, Vandy Low Romy Loice Ronaldo Ferdy Ignatius Rottie S Tjandra, Sugih Samanta, Handy Sani Susanto Sebastianus Widanarto Prijowuntato Sugih Sudharma Tjandra, Sugih Sudharma Sukamto, Jonathan F. Tan, Alfian Thedy Yogasara Timotius, Vicko Tjipto, William J. Ulfa Nur Ulumiah Vandy Low Renzo Vicko Timotius Visi Saujaningati Kristyanto Wicaksono, Ignatius Bryan Abimanyu Wicaksono, Ignatius Bryan Abimanyu Winata, Sally F Winata, Sally Feodora Yani Herawati Yanti Pasmawati Yohanes Dicka Pratama Yumanto, Yumanto Zulfikar, Muhamad