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Ahmad Zaky, Ahmad
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Journal : Recent in Engineering Science and Technology

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Wire Rope Sling Failure Analysis: Technical Root Causes, Investigation Methodology Critique, and Lessons for Lifting Safety and Organizational Learning Zaky, Ahmad; Pratesa, Yudha; Mudaryoto, Johny Wahyuadi
Recent in Engineering Science and Technology Vol. 3 No. 03 (2025): RiESTech Volume 03 No. 03 Years 2025
Publisher : MBI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59511/riestech.v3i3.111

Abstract

Wire rope slings are critical in heavy lifting operations, yet their failure remains a persistent safety concern. This paper presents a case study of a catastrophic sling rupture that occurred during a heavy lifting trial, despite the lift being within its rated capacity. A multi-faceted failure analysis identified hidden corrosion fatigue at the sling’s ferrule and an unanticipated extreme overload condition as the primary technical root causes. Procedural and organizational factors—including inadequate risk assessment, deviation from critical lift protocols, and failure to act on prior lessons—also contributed to the incident. The contractor’s investigation is critically reviewed against best-practice Root Cause Analysis guidelines, highlighting both strengths and gaps in its methodology. Key lessons to improve lifting safety are discussed, such as implementing rigorous inspection and retirement criteria for aging slings and ensuring comprehensive lift planning. Overall, the case underscores the importance of robust investigation practices and effective organizational learning to prevent similar failures in the future.
Co-Authors Abdul Aziz Shidiq Abimanyu, Muhammad Dimas Ade Muhammad Ritonga Aji, Habib Rachman Amalia, Shandyaga Nurti Bahrul Ulum Baskara, Vanza Aulia Dewantari, Ayu Puspita Eliana, Khairida Farizi, Abdurrahman Al Fitri Fatimah, Fitri Friyadi, Arif Hadi, Alvindi Abdul Ilham Tumanggor Isnawati Isnawati Jamaluddin, Muhajirah Binti Kurniawaty Fitri Latifah, Latifatul Lusi Yana Dewi Mahar, Indana Zulfa Mahsa, Fadil Alvaro Manalu, Sri Rahmayani Marzolina -, Marzolina Mudaryoto, Johny Wahyuadi Muhajirah Binti Jamaluddin, Muhajirah Mukaram Mukaram Mutawalli, Mahdhurul Nadya Kharima Nisa, Pia Khoirotun Nur Ismiyati Rahmawati, Rahmawati Rizqiananda, Naufal Rohman, Fatkhur Romat Efendi Sipahutar, Mardianto, Wahyudin Nur Nasution Rusdaya Basri, Rusdaya Saiful Akhyar Lubis Salsabila, Dinda Aurellia Samudra, Imam Sari, Asnilam Sinaga, Hana Khoirany SITI NAPSIYAH ARIEFUZZAMAN, SITI NAPSIYAH Sudirman L, Sudirman Suhendri Suhendri Suhendri Suib, Muhammad Suswanto Suswanto, Suswanto Ummi Fadhila, Ummi Unggaran, Bayu Usman Mulbar Wagiman Manik Yudha Pratesa Yulianti Yulianti Zainal Said