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Study of Palm Oil Shell Utilization as Metallurgical Coke with Variation of Bondcrete Additive Hariyadi, Asful; Khoirunnisa Hidayat, Dinda; Purwanto, Moch.
Jurnal Teknik Kimia dan Lingkungan Vol. 8 No. 1 (2024): April 2024
Publisher : Politeknik Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/jtkl.v8i1.4811

Abstract

Coke, an essential ingredient in the steel and metallurgical industries, is typically derived from bituminous coal. However, in Indonesia, where bituminous coal is rare, coke production is dependent on coal imports due to the high moisture content of local coal. An alternative approach is to use biomass, such as palm oil processing waste, for "biomass coke" to produce a more environmentally friendly coke with lower greenhouse gas emissions. Palm kernel shell waste rich in lignocellulose proved suitable for this purpose due to its compressive strength and carbon content. Pyrolysis, a technique for creating porous micro-structured carbon from palm kernel shells, was used to produce this coke substitute, offering a more sustainable energy source with a lower carbon footprint than fossil fuels. Bio-coke exhibits low moisture content (5.84%) and ash content (13.20%) due to the moisture and ash reduction effects of bondcrete adhesive during combustion. It also demonstrates substantial compressive strength (14 mPa), a high calorific value (6795 cal/g), and a favorable pore structure with a large surface area, indicating a positive influence of bondcrete adhesive on coke properties without compromising energy potential.
Granulator Performance for Urea Granule Quality: A Study on Material Balance and Recycle Seed Ratio Hidayat, Jefri Pandu; Kusuma, Muhammad Azi; Putri, Nita Ariestiana; Hariyadi, Asful
International Journal of Marine Engineering Innovation and Research Vol 10, No 1 (2025)
Publisher : Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v10i1.22562

Abstract

Granulation is a critical process in quality of urea fertilizer, particularly their size distribution, significantly affects the product's performance and marketability. Urea synthesis begins with the reaction between ammonia and carbon dioxide, where ammonium carbamate is decomposed to produce urea by granulation process. This research aims evaluate the performance of granulator on urea granule size product quality based on material balance and recycle seed ratio (RSR). The granulator performance in the urea granulation process was evaluated for a production capacity of 3,500 tons/day. The methodology involves data collection from operational records in six days respectively, followed by mass balance analysis and product quality evaluation based on particle size distribution. The analysis revealed a significant deviation between design and actual data. Specifically, the design mass balance indicated a total inlet of 236,726 kg/h and a total outlet of 230,575 kg/h, resulting in a mass deficit of 6,151 kg/h attributed to dust formation and water evaporation. The measured on-size product yield was approximately 98.50% at the outlet, with the desired particle size range of 2–4.75 mm. These findings provide critical insights for process optimization and resource management in urea granulation, emphasizing the need for precise operational control to minimize material losses and ensure product quality compliance with specifications.
Optimalisasi Unit Instalasi Pengolahan Air Limbah (IPAL) dengan Penambahan Proses Biofilter Anaerob Aerob pada PLTU Tanjung Enim 3 X 10 MW PT. BEST Abdul Ghony, Muhammad; Ario Sandy; Putra Putra; Asful Hariyadi
Jurnal Ilmiah Teknik dan Sains Vol. 1 No. 2 (2023): Desember: Jurnal Ilmiah Teknik dan Sains (JITS)
Publisher : Lembaga Penelitian dan Pengabdian Masyarakat AKIPBA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62278/jits.v1i2.16

Abstract

Air merupakan salah satu bagian penting dalam proses penunjang dunia industri, salah satunya adalah industri pembangkit listrik dimana air digunakan dalam rumah tangga seperti mushola, toilet, dan lain-lain. PLTU mempunyai instalasi pengolahan air yang disebut Water Treatment Plant (WTP). Air yang dihasilkan dari WTP digunakan sebagai air proses, domestik dan hidrant dalam proses kerja PLTU. Limbah cair PLTU TE 3X10 MW (PT. BEST) operasional berasal dari proses blowdown boiler, seluruh peralatan WTP dan pencucian atau backwashing (dengan atau tanpa bahan kimia). Sedangkan limbah domestik berasal dari hasil aktivitas manusia contohnya adalah air tinja, air sabun, dan lain lain. Limbah PLTU dan air industri mengandung sejumlah padatan dan partikel, baik yang terlarut maupun yang mengendap. PLTU TE 3X10 MW, limbah industri dan domestik kini ditampung di Instalasi Pengolahan Air Limbah (IPAL). Hasil pengujian yang dilakukan di laboratorium WTP PLTU TE 3X10 MW menunjukkan bahwa limbah operasional dan domestik yang dihasilkan PLTU mengandung bahan pencemar yang melebihi baku mutu yaitu fosfat (PO4). Metode pada penelitian penurunan bahan pencemar ini adalah Biofilter Aerob dan anaerob. Hasil penelitian menunjukkan bahwa terjadi penurunan kadar pencemar keseluruhan dari indikator dengan efisiensi dampak paling jelas terlihat pada kadar fosfat sebesar 68%.
Degradation of Lignocellulose Biomass into Bio-oil and Biochar by Hydrothermal Liquefaction (HTL) Rizka Lestari; Lalak Tarbiyatun Nasyin Maleiva; Ahmad T Yuliansyah; Asful Hariyadi; Fadhil Muhammad Tarmidzi
International Journal of Marine Engineering Innovation and Research Vol. 10 No. 1 (2025)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v10i1.4739

Abstract

Communities around the world are becoming more concerned about the environmental impact of using and heavily relying on fossil fuels, leading to a growing popularity of sustainable energy solutions. Biomass energy has become a popular topic of study around the world due to its sustainability. This study aims to investigate the feasibility of biomass waste valorization through its thermochemical or biochemical conversion into a sustainable, high-value energy commodity, thereby augmenting its economic and environmental value proposition. Hydrothermal liquefaction (HTL) was identified as the most effective method for treating biomass waste. Experiments were carried out by mixing water and biomass waste in a 500 mL autoclave batch reactor at temperatures ranging from 270 °C to 330 °C, with b/w ratios of 1:20, 2:20, and 3:20 and a retention time of 30 minutes. This study was additionally carried out under a starting pressure of 5 bar. Bio-oil had the highest product dispersion (84% at 330°C and a b/w ratio of 3:30). Meanwhile, the biochar yield was less than 10%. The solid product, on the other hand, had GCV values that were about the same as bituminous and sub-bituminous coals, at 6474 and 4888 cal/g, respectively. The carbon content of biochar at 270°C and 330°C is 50.86% and 66.77%, respectively, resulting from a variable b/w ratio of 2:20. GC-MS analyzed the highest-yielding product, bio-oil. The GC-MS study revealed a number of value-added chemicals resulting from the breakdown of hemicellulose, cellulose, and lignin compounds.
Granulator Performance for Urea Granule Quality: A Study on Material Balance and Recycle Seed Ratio Jefri Pandu Hidayat; Muhammad Azi Kusuma; Nita Ariestiana Putri; Asful Hariyadi
International Journal of Marine Engineering Innovation and Research Vol. 10 No. 1 (2025)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v10i1.4762

Abstract

Granulation is a critical process in quality of urea fertilizer, particularly their size distribution, significantly affects the product's performance and marketability. Urea synthesis begins with the reaction between ammonia and carbon dioxide, where ammonium carbamate is decomposed to produce urea by granulation process. This research aims evaluate the performance of granulator on urea granule size product quality based on material balance and recycle seed ratio (RSR). The granulator performance in the urea granulation process was evaluated for a production capacity of 3,500 tons/day. The methodology involves data collection from operational records in six days respectively, followed by mass balance analysis and product quality evaluation based on particle size distribution. The analysis revealed a significant deviation between design and actual data. Specifically, the design mass balance indicated a total inlet of 236,726 kg/h and a total outlet of 230,575 kg/h, resulting in a mass deficit of 6,151 kg/h attributed to dust formation and water evaporation. The measured on-size product yield was approximately 98.50% at the outlet, with the desired particle size range of 2–4.75 mm. These findings provide critical insights for process optimization and resource management in urea granulation, emphasizing the need for precise operational control to minimize material losses and ensure product quality compliance with specifications.
PEMBERDAYAAN MASYARAKAT MANGGAR MELALUI INOVASI BIOPELET SRF BERBASIS CAMPURAN LIMBAH KAYU DAN SAMPAH ORGANIK UNTUK MENDUKUNG EKONOMI SIRKULAR Lusi Ernawati; Rizqy Romadhona Ginting; Asful Hariyadi; Rizka Lestari; Nita Ariestiana Putri; Aryo Setyo Nugroho; Azis Andi Nugroho; Arif Fadhlur Rohman; Julio Firhan Hidayat Gazali; Ariel Guntur Pamungkas
JMM (Jurnal Masyarakat Mandiri) Vol 10, No 3 (2026): Juni
Publisher : Universitas Muhammadiyah Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31764/jmm.v10i3.38525

Abstract

Abstrak: Kegiatan pengabdian kepada masyarakat ini bertujuan memberdayakan pekerja dan komunitas sekitar tempat pemrosesan akhir sampah (TPAS) dalam mengolah sampah organik dan limbah kayu menjadi biopelet sebagai bahan bakar alternatif co-firing biomassa pada PLTU. Metode pelaksanaan mencakup tiga tahapan, yaitu pra-kegiatan berupa identifikasi potensi dan koordinasi mitra, pelaksanaan melalui sosialisasi ekonomi sirkular dan pelatihan teknis produksi biopelet meliputi pengeringan, pencacahan, pencampuran, pencetakan, dan pendampingan operasional, serta evaluasi melalui uji mutu produk dan survei kepuasan peserta. Hasil evaluasi menunjukkan biopelet yang dihasilkan memenuhi spesifikasi umum co-firing biomassa dengan kadar air 8–12%, nilai kalor 3.300–4.100 kkal/kg, dan kadar abu 7–10%. Survei terhadap 25 peserta mencatat respons positif rata-rata 80%, dengan 86% melaporkan peningkatan keterampilan teknis dan 72% menyatakan minat melanjutkan produksi secara berkelanjutan. Program ini terbukti meningkatkan kapasitas sumber daya manusia, mengurangi beban timbunan sampah, serta membuka peluang usaha berbasis energi terbarukan yang berpotensi direplikasi pada TPAS lain.Abstract: This community service program aimed to empower workers and residents surrounding an urban municipal solid waste landfill (TPAS) to process organic waste and wood residue into biopellets for biomass co-firing fuel for PLTU. Implementation comprised three phases: pre-activity, involving potential identification and partner coordination; implementation, encompassing circular economy socialization and technical training in biopellet production covering drying, shredding, blending, molding, and operational mentoring; and evaluation through product quality testing and participant satisfaction surveys. Quality assessments confirmed that the biopellets produced met general co-firing biomass specifications, achieving moisture content of 8–12%, calorific value of 3,300–4,100 kcal/kg, and ash content of 7–10%. A survey of 25 participants recorded an average positive response rate of 80%, with 86% reporting improved technical skills and 72% expressing interest in continuing production. The program demonstrably enhanced human resource capacity, reduced landfill waste accumulation, and created renewable energy-based livelihood opportunities replicable at other sites.
Innovation in Membrane-Based Batik Liquid Processing at Sekar Buen Batik Small and Medium Enterprises Moch Purwanto; Rizka Ayu Yuniar; Rizka Lestari; Asful Hariyadi; Jefri Pandu Hidayat; Intan Dwi Wahyu Setyo Rini; Asri Prasaningtyas; Didik Kiswoyo
SWAGATI : Journal of Community Service Vol. 3 No. 2 (2025): July
Publisher : Universitas AMIKOM Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24076/swagati.2025v3i2.1994

Abstract

The process of processing batik liquid waste using membrane technology has been implemented to overcome the problem of batik waste in the Sekar Buen Batik IKM Area through a community service program. The method used is the batik liquid waste filtration technique using a membrane. This community service activity is an effort to help strengthen the human resources of the batik industry community in the liquid waste processing process at the Sekar Buen Batik IKM located in North Penajam Paser. The activity has been carried out in several stages, including a preliminary survey, a discussion forum on batik waste problems with a partner team, making a design for a waste processing system based on membrane technology and working practices for the tool. This program can help partners in processing batik wastewater so that it can reduce its negative impact on the environment. The results of the program show that partners have an understanding of the technique of processing batik liquid waste based on membrane technology. Thus, industrial activities at the Sekar Buen Batik IKM can support the green industry area and be more environmentally friendly.