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Mechanical Performance of Alkali-Treated Rattan Strips with Epoxy Coating for Sustainable Composite Applications Kalatharan, Sujentheran Nair; Imran, Al Ichlas; Irawan, Agustinus Purna; Siregar, Januar Parlaungan; Cionita, Tezara; Fitriyana, Deni Fajar; Anis, Samsudin; Dewi, Rozanna; Setyoadi, Yuris; Wisnu Prayogo
Advance Sustainable Science Engineering and Technology Vol. 7 No. 3 (2025): May - July
Publisher : Science and Technology Research Centre Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/asset.v7i3.2017

Abstract

The use of natural materials like rattan in eco-friendly composites is gaining attention in materials engineering. However, its hydrophilic nature and interaction with other materials can affect mechanical strength. This study investigates how variations in rattan size and alkali treatment influence the tensile properties of single rattan strips through an epoxy dipping process. Rattan was prepared with varying lengths (5–15 cm), widths (3–8 mm), and a consistent thickness (0.5 mm). Alkali treatment used 5% and 10% NaOH concentrations for 1 and 24 hours. Tensile testing showed that a 5 cm × 8 mm strip achieved the highest tensile strength (49.95 MPa), Young's modulus (3562.77 MPa), and low strain (5.4%), while the 15 cm × 3 mm strip had the lowest strength (9.48 MPa) and modulus (475.69 MPa) with higher strain (10.32%). A 5% NaOH treatment for 24 hours improved adhesion and performance, while 10% caused degradation.
Computational Assessment of Orthopedic Implant Durability Using Finite Element Analysis Haryanto, Ismoyo; Bagastomo, Riondityo Soni; Ismail, Rifky; Siregar, Januar Parlaungan; Cionita, Tezara
Advance Sustainable Science Engineering and Technology Vol. 7 No. 3 (2025): May - July
Publisher : Science and Technology Research Centre Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/asset.v7i3.1977

Abstract

Finite Element Analysis (FEA) provides a rapid and cost-effective method to evaluate orthopedic implants. This research investigates the mechanical performance and long-term durability of a seven-hole SS 316L Basic Fragment Set (BFS) reconstruction plate designed for pelvic fractures. Adhering to ASTM standards, material properties were defined via tensile testing (ASTM E8), while static and fatigue analyses were performed using a displacement control method in a four-point bending test setup in SOLIDWORKS 2024 (ASTM F382). The static analysis predicted failure from plastic deformation at a force of 367 N, with a maximum stress of 621.92 MPa. The fatigue simulation predicted a lifespan of 483,754 cycles. To validate the simulation, these computational results were compared to experimental data, demonstrating high accuracy with deviations of only 3.34% for maximum force and 1.19% for fatigue life. These findings confirm that FEA is a highly reliable tool for predicting mechanical performance, enabling the orthopedic industry to optimize implant designs, enhance patient safety, and improve production efficiency.
Mechanical Performance of Epoxy Composite Reinforced with Wood Dust and Crumb Rubber Waste Imran, Al Ichlas; Siregar, Januar Parlaungan; Cionita, Tezara; Fitriyana, Deni Fajar; Anis, Samsudin; Dewi, Rozanna; Junaedi, Thomas; Wijayanto, Etanto Heiliano; Prayogo, Wisnu
Advance Sustainable Science Engineering and Technology Vol. 7 No. 4 (2025): August-October
Publisher : Science and Technology Research Centre Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/asset.v7i4.2041

Abstract

The incorporation of wood dust and crumb rubber waste as filler in polymer matrix composite still requires in-depth evaluation of mechanical properties because they have different characteristics. This study evaluates the tensile, flexural, and hardness properties of epoxy composites reinforced with various fractions of wood dust and crumb rubber (5, 10, and 15%). The results showed that the composite with 5% crumb rubber produced the highest tensile strength of 15.52 MPa (CR5), while the highest flexural strength was 30.46 MPa (CR10), and the highest hardness was 75.9 HRC (CR15), indicating superior performance for CR fillers. The observations of the fracture surface showed that increasing the fraction of wood dust contributed to lowering the mechanical performance due to the relatively large distribution of voids and agglomeration. This finding confirms the importance of filler type and fraction selection on composite performance. Future research is recommended to explore filler surface modification and hybrid combinations to improve dispersion and bonding between phases in composites.
Efek Sandblasting Terhadap Karakterisasi Pelapisan Coating 95MXC Pada Stainless Steel 304 Menggunakan Metode TWAS (Twin Wire Arc Spray) Puspitasari, Windy Desti; Fitriyana, Deni Fajar; Anis, Samsudin; Bahatmaka, Aldias; Irawan, Agustinus Purna; Siregar, Januar Parlaungan; Cionita, Tezara; Manalu, Janviter
Jurnal Rekayasa Mesin Vol. 19 No. 1 (2024): Volume 19, Nomor 1, April 2024
Publisher : Mechanical Engineering Department - Semarang State Polytechnic

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32497/jrm.v19i1.5392

Abstract

Impeller adalah komponen utama pompa sentrifugal yang sering mengalami kegagalan seperti erosi, korosi dan kavitasi. Untuk mencegah kegagalan tersebut, salah satu cara yang digunakan adalah memberikan pelapis dengan metode TWAS. Pada penelitian yang telah ada, coating dengan metode TWAS menjadi salah satu pilihan yang banyak digunakan, namun belum banyak penelitian yang membahas mengenai pengaruh pengulangan sandblasting pada coating metode TWAS. Penelitian ini bertujuan untuk mengetahui pengaruh pengulangan sandblasting pada impeller pompa berbahan baku stainless steel 304 dengan metode Twin Wire Arc Spray Coating dengan NiAl sebagai bond coat dan FeCrBSiMn sebagai top coat. Penelitian ini menggunakan spesimen tanpa diberikan pelapisan dan spesimen tebaik yakni yang diberi pelapisan dengan satu pengulangan sandblasting. Karakterisasi dilakukan untuk mengetahui kekasaran permukaan (ISO 8503), kekerasan lapisan (ASTM E384), coating (ASTM D4541), dan laju korosi (ASTM G102). Pengujian SEM dan analisis ImageJ dilakukan untuk mengetahui struktur lapisan. Hasil penelitian menunjukan sandblasting dengan satu pengulangan memiliki hasil kekasaran permukaan dan ketebalan lapisan terendah. Namun, memiliki hasil karakterisasi lapisan paling optimal dengan porositas dan unmelt terendah, kekerasan tertinggi dengan 1081.6 HV dengan coating yang sudah sesuai dengan standar yakni 14.5 MPa dan semakin banyak pengulangan sandblasting, semakin tinggi laju korosinya. Kesimpulan dari penelitian ini adalah satu pengulangan sandblasting dalam metode TWAS sudah memberikan kualitas terbaik yang dapat meningkatkan performa dan penggunaan impeller pompa.
Comparative Mechanical and Thermal Properties of Epoxy Matrix Composite Reinforced with Coco Peat and Coconut Shell Charcoal Fillers for Automotive Brake Friction Applications Imran, Al Ichlas; Endriatno, Nanang; Siregar, Januar Parlaungan; Rejab, Mohd Ruzaimi Mat; Wibowo, Sambodo Arif; Cionita, Tezara; Fitriyana, Deni Fajar
Automotive Experiences Vol 8 No 3 (2025)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.14131

Abstract

Developing epoxy-based composites reinforced with natural materials has become a significant concern in supporting friction materials and sustainable automotive industries. Coco peat and coco shell charcoal are coconut wastes that have the potential as natural fillers to support the mechanical properties of friction material composites while supporting the reduction of biomass waste. This study aims to evaluate the effect of weight fraction variation of coco peat and coco shell charcoal on composite mechanical and thermal properties. Specimens were prepared using the hand lay-up method with 5%, 10%, and 15% filler weight fractions. Mechanical tests were conducted, including tensile test, bending test, Rockwell hardness, and Charpy impact. Results show that the addition of 5% coco peat increased the tensile strength to 28.36 MPa and impact strength to 123.33 J/m², while coco shell charcoal at 10% recorded the highest flexural strength of 36.10 MPa and hardness of 93.66 HRB. However, increasing the filler concentration caused a decrease in tensile and impact strength due to the formation of voids, agglomeration, and micro-cracks. These findings confirm that coco peat is effective for tensile and impact strengthening at low fractions. In contrast, coco shell charcoal improves flexural strength and produces higher hardness values than the commercial brake pad product (59.59-66.90 HRB). Furthermore, the composite with 5% coco shell charcoal showed good thermal stability with a final residue value of 3.83%. Further studies can focus on surface modification of fillers, hybrid composites, and evaluation of tribological properties and the environment to promote applications in the automotive industry sector.