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Penggunaan Power BI Untuk Pengolahan Data Non-Conformance Material Nisrina Afifah Novianti; Benny Haddli Irawan; Nugroho Pratomo Ariyanto; Hanifah Widiastuti; Fedia Restu; Nurul Laili Arifin
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 4 No 2 (2022): Jurnal Teknologi dan Riset Terapan (JATRA) - December 2022
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v4i2.3885

Power BI merupakan salah satu software intelligence buatan Microsoft yang digunakan untuk mengolah serta memvisualisasikan data dan menampilkannya dengan grafis yang lebih interakif serta variatif dalam bentuk dashboard. Beberapa keunggulan Power BI ini ialah bersifat Share Data, Real Time Dashboard, dan dapat mengolah data original yang jumlahnya melebihi kapasitas aplikasi lainnya. Dashboard pada Power BI akan digunakan untuk mengolah data Non-Conformance Material. Data Non-Conformance Material adalah data yang mencakup keseluruhan informasi dari kumpulan aktual material yang menyimpang dari standar atau ketentuan yang sudah ditetapkan dan dikategorikan ke dalam beberapa Defect Type. Material yang memiliki defect akan dikarantina untuk sementara waktu sampai mendapatkan disposisi yang telah disepakati pada saat Material Review Committee (MRC) Meeting. MRC Meeting merupakan pertemuan dari perwakilan masing-masing departemen untuk menentukan disposisi terhadap material Non-Conformance. Maka dari itu, penggunaan Power BI untuk representasikan data Non-Conformance Material sangat bermanfaat dikarenakan salah satu keunggulannya yaitu dashboard Power BI sendiri bersifat Live Data yang artinya ketika mengubah atau menambahkan sesuatu di Master File, dashboard Power BI akan berubah secara otomatis mengikuti Master File tersebut. Hal ini tentu saja dapat mempermudah visual yang tampak rumit bagi pengguna maupun audience yang melihat.

Hazard Identification And Risk Assesment (HIRA) Pada Proses Riksa Uji Mesin Crimping Semi-Otomatis Rahman Hakim; Dety Febrianti; Mutiarani Mutiarani; Annisa Fyona; Mega Gemala; Nur Fitria Pujo Leksonowati; Hanifah Widiastuti; Benny Haddli Irawan; Auliana Diah Wilujeng
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 5 No 1 (2023): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v5i1.4708

Every phase of work activities in a workplace is inevitably associated with potential hazards and risks that can lead to both workplace accidents and occupational illnesses. To mitigate these hazards effectively, the identification and assessment of risks are imperative, providing a foundation for offering constructive recommendations to the respective companies. The process of hazard identification and risk assessment adheres to the risk management stages, aligned with the AS/NZS 4360:2004 standard on Risk Management, encompassing the determination of consequences (severity) and probability levels (likelihood) to ascertain the risk levels within each work process phase. Upon establishing these risk levels, comprehensive recommendations for control programs can be devised, aimed at averting workplace accidents and occupational diseases. Data acquisition is carried out through surveys/observations involving workers and document reviews. The observations were conducted within the production area, specifically focusing on the semi-automatic crimping machine inspection process at PT. SWS in December 2022. The research findings reveal that within the crimping machine inspection process, the risk percentages are distributed as follows: 0% at the extreme risk level, 65% at the high risk level, 35% at the moderate risk level, and 0% at the low risk level. Effective control and supervision measures are essential to prevent the occurrence of workplace accidents and occupational illnesses. These measures offer significant benefits, encompassing enhanced work productivity, improved work morale, and a fortified corporate reputation. The researcher proposes a range of control measures, spanning substitution, engineering, administrative adjustments, and personal protective equipment provisioning.

Ship Recycling Rig Hibiscus Ditinjau Dari Sistem Manajemen Daur Ulang Ramah Lingkungan Mufti Fathonah Muvariz; Benny Haddli Irawan; Aziz Nur Rahman; Lalu Giat Juangsa Putra
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 5 No 1 (2023): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v5i1.5183

Ship recycling is considered the best alternative for disposing of obsolete ships. Ship recycling is an activity related to the ship recycling process, such as mooring/grounding of ships, taking, and repairing ship materials. The existence of the ship recycling industry in Indonesia includes Tanjung Jati (Madura), Cilincing (North Jakarta), Tenggamus (Lampung) and Tanjung Uncang (Batam). This study aims to determine the process of ship recycling hibiscus rigs carried out at PT. Batam Citra International, Tanjung Uncang, Batam City. Based on the results of the research conducted, it was found that the ship recycling rig hibiscus process was carried out using a cutting plan work plan, with the following stages: (1) Pre-arrival process at Sekupang anchorage, (2) Customs inspection at Sekupang Port, (3) Ship towed from Sekupang Harbor to PT. BES ship berths, (4) General inspection by PT. BCI and PT. BES, (5) Inspection by local environmental agencies, (6) Marking of IHM/dangerous substances on ships, (7) Transfer of hazardous and non-hazardous materials on board, (8) Transfer of oil and other flammable goods, (9) Engine room cleaning, (10) Ship recycling starts, (11) Monthly review of hazardous waste disposal, (12) Review of incidents that occurred and precautions taken, (13) Results of ship recycling, and finally, and (14) Compilation of ship recycling compliance reports.

Identifikasi Flashing Pada Mold Alat Cukur Benny Haddli Irawan; Mufti Fathonah Muvariz; Nicolanta Hiskia Sembiring; Nur Fitria Pujo Leksonowati; Rahman Hakim; Ihsan Saputra
Jurnal Teknologi dan Riset Terapan (JATRA) Vol 5 No 1 (2023): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2023
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v5i1.5239

Molding is a process utilized by industries to shape plastic products. One of the plastic molding processes involves injection molding. Injection molding is a procedure where plastic pellets are placed into a hopper or channel and subsequently fed into a barrel. The injection is propelled by a screw mechanism through a machine nozzle and a sprue bushing enters the mold cavity. All of this occurs within a closed mold. A flashing defect in a product refers to an excess material flaw located at the product's edges. To identify the causes of flashing defects in shaving tools, a fishbone diagram is employed, categorizing factors into five: machine factors, material factors, method factors, human factors, and mold factors. The identification results show that flashing defects in shaving tools are primarily attributed to mold factors, where 37 cavities exhibit flashing defects.

Rancang Bangun Semi Auto Pressing Jig Diseji P702 Benny Haddli Irawan; Reza Widyanto; Ihsan Saputra
Virtual of Mechanical Engineering Article Vol 8 No 2 (2023): V-MAC
Publisher : Prodi Teknik Mesin Universitas PGRI Banyuwangi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36526/v-mac.v8i2.3129

Untuk mengurangi biaya produksi, peningkatan proses manufaktur suatu produk sangatlah berpengaruh terutama dengan meningkatkan kualitas dari produk. Dalam penelitian ini kualitas produk dihasilkan dengan kecepatan produksi dan mesin yang berkualitas. Jig dan Fixture merupakan alat atau perkakas bantu yang berfungsi untuk memegang dan mengarahkan benda kerja sehingga proses manufaktur suatu produksi lebih efesien dan akurat. Jig di defenisikan sebagai peralatan khusus yang memegang atau menyangga komponen yang akan dipasang pada mesin. Fixture adalah peralatan produksi yang menyangga benda kerja secara kuat sehingga proses pemesinan dapat dilakukan. Pada umumnya Jig dan Fixture adalah satu kesatuan dimana sebagai alat pemegang benda kerja produksi. Alat ini dirancang sebagai alat bantu produksi berfungsi untuk menempatkan dan memegang benda kerja dan juga menyatukan dua komponen produk menjadi satu dengan menggunakan mekanisme pengepresan yang memakai sistem pneumatik dimana dengan pengumpulan data dari customer dan internal perusahaan sehingga menghasilkan perancangan mesin Pressing Jig Diseji P702 dengan detail dan sesuai dengan tahapan pembuatan mesin.

Destructive Test Material SA516 70N Untuk Kualifikasi Pengelasan Standar ASME BPVC Sec. IX-2021 Benny Haddli Irawan; Nugroho Pratomo Ariyanto; Jonas Felix Siregar
Jurnal Teknik Mesin Vol 16 No 2 (2023): Jurnal Teknik Mesin
Publisher : Politeknik Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30630/jtm.16.2.1209

This research contains about destructive test for WPS qualification (welding qualification record) in making pressure vessel. WPS can be declared qualified if they have PQR (procedure qualification record). In making PQR required testing destructive test the test is carried out by damaging the specimen based on ASME standards (american society of mechanical engineers) BPVC (boiler pressure vessel code) Sec. IX-2021 with SA516 70N material. Indestructive test for this welding qualification, there are 4 types of testing with the number of specimens to be tested, namely: testing tensile (2 specimens), testing bend (4 specimens), testing charpy iMPact (2 sets or 6 pcs specimen), and testing hardness vickers (1 specimen). Number of specimens tensile and bend specified in ASME BPVC Sec. IX-2021 on QW-451.1 and for the number of test specimens charpy iMPact has been specified in ASME BPVC Sec. VIII. 1-2021 on UG-84 as well as for total specimen hardness vickers specified in NACE MR0175/ISO 15156-2:2023E table A.1. Results of testing tensile obtained a figure of 542 MPa (N/mm2) with a minimum requirement of 485 MPa (N/mm2), testing bend no open discontinuities found, for test results charpy iMPact the smallest is 47 joules with a minimum requirement of 20 joules for single hairy. And for testing hardness vickers highest value 217 HV on section weld cap with requirements weld root is 250 HV while the highest value is on the part weld cap is 275 HV. The results of this test indicate that the welding procedure complies with the requirements and conditions set out in ASME BPVC Sec. IX-2021 in testing destructive test.

Pengujian Non Destructive Test dan Destructive Test WPS untuk Product Tubular Lower Leg Jacket S420 G2+M Z35 Abdulloh , Moh.Joehan; Irawan, Benny Haddli; Mutiarani, Mutiarani
Prosiding Industrial Research Workshop and National Seminar Vol. 14 No. 1 (2023): Vol 14 (2023): Prosiding 14th Industrial Research Workshop and National Semina
Publisher : Politeknik Negeri Bandung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35313/irwns.v14i1.5367

Kualifikasi prosedur pengelasan WPS (Welding Procedure Specification) dibuat untuk memberikan panduan bagi juru las atau operator las dalam melaksanakan pengelasan yang memenuhi persyaratan standar dan kode. Parameter serta data hasil pengujian dari pengelasan yang dilaksanakan berdasarkan WPS dan dicatat sebagai PQR (Procedure Qualification Record). Tujuan dari penelitian ini adalah untuk mengetahui apakah hasil test coupon dari PQR yang telah melalui WPT (Welding Production Test) diterima berdasarkan kode dan spesifikasi proyek. Welding Production Test yang dilakukan menggunakan proses SMAW (Shielded Metal Arc Welding) dan SAW (Submerged Arc Welding) dengan ukuran spesimen pelat S420 G2+M Z35 tebal 70 mm panjang 700 mm dan lebar 600 mm. Metode pengujian yang akan dilakukan mengunakan uji NDT (Non-Destructive Test) dan DT (Destructive Test). Pengujian NDT yang digunakan yaitu visual inspection, Magnetic Particle Test (MPT) dan Ultrasonic Test (UT). Pengujian DT yang digunakan yaitu tensile test (transverse), bending test (side bend), impact test, hardness test (vickers), dan macro test. Pengujian menggunakan kode standar AWS D1.1(2015) dan Client Specification F2-FOU-CON-SMO-PL-QA-00024. Hasil Pengujian Spesimen NDT dan DT yang dilakukan tidak ditemukan diskontinuitas pada hasil pengelasan dan diterima berdasarkan spesifikasi FORMOSA 2 Offshore Windfarm Project.

PERANCANGAN DAN MODIFIKASI MOLD INSERT UNTUK MENINGKATKAN KAPASITAS PRODUKSI LIGHT GUIDE Irawan, Benny Haddli; Septaningrum, Putri; Wijayanti, Ita; Hakim, Rahman; Saputra, Ihsan
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1457

The use of plastic is often found in human life. Therefore, many manufacturing companies are competing to increase the production and quality of their plastic products. One way to increase production is to redesign a Mold base so that the Mold has a larger production capacity than before. The increase in product demand from consumers, which was initially 65,000 pcs/month to 95,000 pcs/month, is also the background for conducting this research. The purpose of this study is to redesign the soft tool using the old Mold base. The design uses Siemens UG NX 5 software. The Mold used is a two-plate Mold. The manufacture of the core cavity uses NAK 80 steel and plastic raw material in the form of Polycarbonate (PC). At the end of the study, a simulation was carried out using the Moldex 3D Flow Mold software to see the cycle time of the old and new Mold injection processes. From the results of this study, production capacity increased from 67,804 pcs/month to 118,536 pcs/month resulting in twice as many products as the old Mold design, with an increase in cycle time of 14.37% longer than the old Mold design also ensuring the quality of the product is maintained.

PERANCANGAN DAN MODIFIKASI MOLD INSERT UNTUK MENINGKATKAN KAPASITAS PRODUKSI LIGHT GUIDE Irawan, Benny Haddli; Septaningrum, Putri; Wijayanti, Ita; Hakim, Rahman; Saputra, Ihsan
Jurnal Rekayasa Mesin Vol. 14 No. 3 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i3.1457

The use of plastic is often found in human life. Therefore, many manufacturing companies are competing to increase the production and quality of their plastic products. One way to increase production is to redesign a Mold base so that the Mold has a larger production capacity than before. The increase in product demand from consumers, which was initially 65,000 pcs/month to 95,000 pcs/month, is also the background for conducting this research. The purpose of this study is to redesign the soft tool using the old Mold base. The design uses Siemens UG NX 5 software. The Mold used is a two-plate Mold. The manufacture of the core cavity uses NAK 80 steel and plastic raw material in the form of Polycarbonate (PC). At the end of the study, a simulation was carried out using the Moldex 3D Flow Mold software to see the cycle time of the old and new Mold injection processes. From the results of this study, production capacity increased from 67,804 pcs/month to 118,536 pcs/month resulting in twice as many products as the old Mold design, with an increase in cycle time of 14.37% longer than the old Mold design also ensuring the quality of the product is maintained.

Pengujian Rusak Untuk Procedure Qualification Record Sambungan Kombinasi Las SMAW-FCAW Pada Material BS EN 10025 S355J2 Berdasarkan Standar AWS D1.1/D1.1M:2020 Rahman, Gulam Fazlur; Ariyanto, Nugroho Pratomo; Irawan, Benny Haddli
Jurnal Teknik Mesin Vol 17 No 2 (2024): Jurnal Teknik Mesin
Publisher : Politeknik Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30630/jtm.17.2.1208

PQR Qualification (Procedure Qualification Record) is an important part of welding. To ensures that the welding procedures used meet the quality requirements of the welding fabrication project. The purpose of this study was to determine the quality of welding and material thickness resistance attest coupon. One way to determine welding qualifications by means of this procedure is to use damage testing which is carried out on the material and welding until it is damaged and meets the set standards. This research will discuss PQR based on the AWS D1.1/D1.1M:2020 standard by requiring two tensile test specimens, two sets of scharpy v-notch (a set of three specimens), four side bend specimens and one macro specimen. The number and type of specimens are set in the AWS D1.1/D1.1M:2020 standard. Results of testing tensile obtained the difference in tensile strength between specimens 1st and 2nd specimens. The value obtained for tensile strength are 508 MPa and 515 MPa with 7 MPa of differences, but these results still with in the limits range of 470 to 630 MPa. Charpy impact testing obtained the results above required value of minimum 27 Joule. The surface bending test of the test specimen did not show any defect as well as in the macro testing. From the results of this tests, the quality of the welding and the thickness of the material can be determined.

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