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All Journal Rotasi Jurnal Statistika Universitas Muhammadiyah Semarang Enthalpy : Jurnal Ilmiah Mahasiswa Teknik Mesin Jurnal Pendidikan Teknik Mesin Undiksha JISO : Journal of Industrial and Systems Optimization Jurnal Teknik Mesin Sinergi Jurnal Polimesin Jurnal Teknologi Maritim PROCEEDINGS CONFERENCE ON DESIGN AND MANUFACTURE AND ITS APPLICATION
Dhika Aditya Purnomo
Politeknik Perkapalan Negeri Surabaya
Automotive Engineering Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Decision Sciences, Operations Research & Management Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Transportation

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Rancang Bangun Pemarut Kulit Markisa Dian Rahmawati; Pranowo Sidi; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Fruit skin as a leftover ingredient that is abundant and in general has not been widely used. The general public does not yet know the benefits of passion fruit skin. One of them can be used as jam, by smoothing it first using a blender. Due to the hard nature of passion fruit skin, the knife orblender becomes damaged. Therefore, a passion fruit skin grater was designed. The method used by the author is the Ulrich method by selecting several design concepts, designing aided by CAD software for making drawings, fabrication, assembling machine components, and testing tools todetermine the production results of the machine. There are various types of materials used in the manufacture of passion fruit leather grater machines, starting from the frame and engine mount using L profiles with ASTM A36 material, grating cover and hopper using SS 304 material, pulley cover using aluminum material, the shaft on this machine uses S45C material, and wear 1 V-belt with rubber material. This machine uses a 1 HP 1 phase electric motor. After being tested, it was produced grated passion fruit skin with an average fiber dimension ± 0.5 cm.This passion fruit grater machine has a capacity of 3 kg / hour.
Rancang Bangun Mesin Pembuat Kerupuk Stik Angga Iqbal Ababiel; Muhammad Anis Mustaghfirin; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Crackers are one of the snacks that are very popular with Indonesian people ranging from the lower classes to the upper middle class. One type of crackers made is stick crackers. Mr Suwarno's home industry in making stick crackers still uses a manual method which currently still adds a lot of time, cost and energy in making crackers. Therefore we need a stick cracker making machine as a helper to produce large products in order to get more products with faster time, labor is only at the operator and product output can be further increased. The method used by the author is the ulrich method by selecting several design concepts, design assisted by CAD software for making drawings, fabrication, assembly of machine components and testing tools to determine the production results of the machine. Based on the results of planning and design that has been done, the dimensions of the mixer and printer are produced with the main dimensions of 1350 mm x 360 mm x 840 mm. In testing the stick cracker making machine prototype can produce 30 kg in 1 hour.
Rancang Bangun Mesin Polishing untuk Proses Finishing Hairline pada Plat Stainless Steel Azzam Bramasta; Moh. Miftachul Munir; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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As time goes by, the size of the company does not provide a guarantee in its development, but the agility and speed of the company are the keys. One of these competitions is in the polishing finishing process. Polishing finishing process is an industrial process that change the surface of amanufactured item to achieve certain properties. The machines used for the finishing process on stainless steel plates are not yet produced in the domestic market. In this study using the Ulrich method with an output of 3 machine design concepts that can produce a hairline finish on a stainlesssteel plate. The design and work drawings created using Autodesk Fusion 360 software. The list of requirements was obtained after an interview with one of the furniture industry parties was conducted. Then a selected design is determined in terms of functional, operational, safety, maintenance manufacturing, and price. The chosen concept is concept 2 which can adjust the height of the polishing roll with a 2 thread system. After being made, the machine can polish 3mm thick stainless steel 201 plate with a size of 1220 x 2440 mm in ± 25 minutes. The total budget required is Rp. 4,718,000, -.
RANCANG BANGUN OIL SKIMMER MACHINE UNTUK PEMBERSIH TUMPAHAN OLI Novangga Tri Putranto; Bayu Wiro Karuniawan; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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In this modern era waste oil is very influential when the production goes to the bar production company or others. Water is very widely used for the cooling process of products. In the waste pool there is a mixture of water and oil waste. Mixing oil with water must be separated, because if not separated oil can clog the waterways. In addition, if oil is still mixed with water it can reduce the nature of the water used for cooling bar products.Required the right method or method to separate oil from mixed water, namely with an oil skimmer engine that can separate oil with mixed water. The results of the design of the oil skimmer engine are the frame, base frame, base set of the gearbox motor, base house bearing, bottom roller adjust, and the shaft and roller on the machine using ASTM A36 and Stainless Steel materials. Special flat belt on the machine using polymeric materials. The transmission is driven by a 0.25 hp AC motor that is connected directly to the upper roller shaft. The method used in making this oil skimmer machine is the product design and development method. The performance of the oil skimmer engine can separate oil as much as 408.51 ml / minute.
Rancang Bangun Frame Konstruksi Modifikasi Mesin 3D Printer Untuk Memperluas Area Kerja Pengerjaan Muhammad Naufal Rafi; Budianto Budianto; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 3 No 1 (2019): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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In the execution of Rapid Prototyping or modeling, almost all industries or companies rely on the usefulness of this 3D Printer machine. Of course, by making a prototype model case that has large dimensions, widths or volumes, the new engine users can redistribute the modeling images to bedivided into several parts or segments. This is done using an assembly technique with several prototype models that have been made, the time needed is long enough to redraw and print part models that will be assembled as we want. With these problems, the design and modification of frame construction are needed in accordance with the expansion of the work area on the axis of the 3D Printer FDM technology. It is expected that with the expansion of this area, the world of industry or manufacturing is able to apply its ideas in real and direct ways by utilizing 3D printing machines. The results of the design of this 3D printer machine are that it can move mechanically the x axis by 680 mm, the y axis by 565 mm, and the z axis by 635mm. This machine has a performance with a print area of the x-axis x 300 mm, y axis 300 mm and z axis 350 mm with the precision of the print specimen 0.1 mm - 0.2 mm.
Rancang Bangun Jig Rotor Sensor Untuk Proses Turning Pada Mesin CNC Lathe Hendrayanto Wahyu Nugroho; Ali Imron; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 3 No 1 (2019): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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The manufacturing industry in Indonesia is growing rapidly. The development of the manufacturing industry makes consumer needs for manufactured products increase. One of the most commonly used automotive manufacturing products is Rotor Sensor. Rotor Sensor is one part in the ABS (Antilock Brake System) braking system in motorized vehicles. In the process of making Rotor Sensor products there are finishing processes, namely turning process on CNC lathe machines. This turning process requires a supporting device, a jig. Jig is one of the equipment holders of objects one to another to make the component doubling accurately. Therefore a jig is needed that can speed up the time of machining the Rotor Sensor product accurately according to the standard. Stages in designing a jig are understanding the shape, dimensions, and knowing the characteristics of the engine to be used for its production. To determine the design of the Rotor Sensor jig, three designs are made with different clamping systems. Calculation of cutting force and shear force is carried out to ensure that one stopper pin can hold the Rotor Sensor on the jig properly. Based on the results of the Rotor jig design the sensors for the turning process on the CNC lathe machine are produced jigs that can complete product machining within 34 seconds. The results of the turning process can be formed according to the standards used for Rotor Sensors with the average test producing acceptable products.
Desain dan Fabrikasi Mandrel Pada Mesin Filament Winding Fiber Reinforced Plastic Untuk Produksi Packing spacer Pipa di PT. RPC Indonesia Noviandini Galuh Permatasari; Adi Wirawan Husodo; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Abstract

PT. RPC Indonesia produces pipes using the filament winding method. The pipe has shipping standards to ensure it reaches its destination safely, so a packing spacer is made as a pipe safety in the shipping process. Currently, the process of making packing spacers is using the hand lay-up method. This is deemed less effective because of the lengthy manual manufacturing process with poor results, and because it takes workers who only focus on making packing spacers. Therefore, a mandrel that functions as concrete was designed to transfer the hand lay-up process to the winding process using a filament winding machine for the production of packing spacers. The Ulrich method is used in the mandrel design process for packing spacers, starting from the requirements, making alternative design concepts, selecting design concepts, and realizing the design. Based on the results of the design concept, the selected design concept is design concept 2. Next, the process of fabrication and testing of the mandrel and the output produced by the mandrel are carried out. It was found that the mandrel was able to produce 18 pieces of DN100 pipe packing spacers in 8 hours. The output or packing spacers produced from the production process with a mandrel using a filament winding machine are able to withstand a load of 3008 kg. The total budget for making mandrels is Rp. 5,847,000. In future research, it is expected to add a silicone filament separator component that is resistant to high temperatures so that the fiber does not slip due to the presence of resin.
Rancang Bangun Jig and Fixture Body Valve 250 untuk Proses Milling pada Mesin CNC Milling Horizontal 4 Axis Double Pallet Andaria .; Dhika Aditya Purnomo; Bayu Wiro Karuniawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 7 No 1 (2023): Conference On Design And Manufacture Its Application
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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PT. Zenith Allmart Precisindo is a national private company engaged in the foundry investment casting industry and advanced machining that accepts orders in the form of mass production. One of the component products produced is the body valve 250. This product is a component part of the butterfly valve, which is the body of the valve. The body valve 250 product has five machining processes, and these five processes are carried out on different machines. The first process is done on a manual milling machine, the second process is done on a CNC wirecut machine, the third process is done on a CNC turning machine, the fourth and fifth processes are done on different CNC milling machines. The milling process for the body valve 250 product has a weakness, which requires more CNC milling machines to process each part. This also affects the dimensions between the upper and lower shaftholes of the body valve 250 product which are not concentric. In order to help the process of finishing the body valve 250 product quickly and have accurate dimensions, jig and fixtur were made, so as to reduce the use of CNC milling machines. The method used in this study is the Ulrich method by making 3 different design concepts. This body valve 250 jig and fixture produces 12 products in 1 day with 3 shifts
Design Analysis of Bottle Leaktester Machine through DFMA Method Mukhamad Fahmi; Dhika Aditya Purnomo; Anda Iviana Juniani
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 7 No 1 (2023): Conference On Design And Manufacture Its Application
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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This article describes the design analysis process for bottle leak detection machine components using the Design for Manufacturing and Assembly (DFMA) approach. The Boothroyd-Dewhurst DFMA approach was used to verify existing design efficiency, handling ratios, and fitting ratios. SolidWorks is used to represent study objects in three dimensions. The results of this study, the assembly time for the existing design is 30,53 minutes, the manufacturing time is 20,19 minutes and the total cost is $1819,58. The DFA Index of a bottle leak detection machine is 13,3. The implementation of the DFMA method provides recommendations for design improvements with the aim of reducing manufacturing costs and improving design efficiency
Rancang Bangun Mesin Pembuat Popcorn Dengan Perasa Skala Rumah Tangga Berbasis Arduino Yessica Greselda; Dhika Aditya Purnomo; Bayu Wiro Karuniawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 7 No 1 (2023): Conference On Design And Manufacture Its Application
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Indonesia is an agricultural country. One of the largest agricultural commodities in Indonesia is corn. Corn has a high carbohydrate content, Popcorn is an alternative healthy snack made from corn kernels. The process of making popcorn is generally done manually by pouring the corn and seasonings. The manufacturing process can be done with just one button press, and popcorn is ready to be enjoyed using the machine. The new innovation is making an Arduino-based household-scale popcorn machine. The design process using the Ulrich method starts from identifying machine requirements to selecting concepts and design embodiments. Planning and calculations are carried out on the machine design. So the hope is that with this machine this time it can make popcorn production easier in an efficient and ergonomic way. The design of the engine on stir will be analyzed using Fusion 360 Software which will then be made into technical drawings. The machine that has been made will be tested. Based on the results of planning and design using the Ulrich method, design concept 2 was chosen. In testing the Arduino-based household- scale popcorn making machine, the popcorn making process is more automatic in 1 press of a button and produces popcorn 2.45 kg/hour. The total budget needed is IDR 3,104,500.
Co-Authors Abdul Hamid Assidiqi Abdulloh Sami Alfaris Achmad Syawariqul Anwar Adi Wirawan Husodo Agus Khumaidi Ahmad Syaifudin Alfan Faiz Hidayatullah Ali Imron Ali Reza Muthahhari Anda Iviana Juniani Andaria . Angga Iqbal Ababiel Anwar, Achmad Zainul Asmara, I Putu Shindu Aurel Maydivi Salsabilla Azzam Bramasta Bayu Wiro Karuniawan Bayu Wiro Kurniawan Budianto Budianto Dandi Dwi Hamukti DIAN RAHMAWATI Dwiky Setiawan Putra Wardana Endang Pudji Purwanti Erlina Kusumawati Fais Hamzah Farizi Rachman Fipka Bisono Hendrayanto Wahyu Nugroho Hidayat Hidayat Inggit Novita Putri IR. Hariyanto Soeroso, M.T. Karuniawan, Bayu Wiro Kholish Adilah Damayanti Lutvi Ade Septian M. Wildan Al Fanany Maulana Akbar Pambudi Moh. Miftachul Munir Mohamad Hakam Mohammad Miftachul Munir Muhamad Ari Muhammad Anis Mustaghfirin Muhammad Naufal Rafi Muhammad Sofyan Mukhamad Fahmi Nabila Eka Ayunda Nanda Evan Renato Nawaf Tri Hamdani Novangga Tri Putranto Noviandini Galuh Permatasari Nurul Maulidah Al Awwaliyah Pranowo Sidi Purwa Bimantara Rahmat Wahyu Jati Pratama Renanda Nia Rachmadita Ridhani Anita Fajardini Rifky Maulana Yusron Rizal Indrawan Roby Tri Hardianto Saiful Arif Santoso, Emie Sylvano Nehemia Leksono Tri Andi Setiawan Uhaque, Salsabila Diya Wahyudi . Wega Tama Setya Widyka Kidunging Pangadhuh Yelse Bella Yulita Yessica Greselda