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Journal : Sebatik

Analysis of Tool Wear and Surface Roughness in Turning ST41 by Insert Tool for Variation in Feed Rate Manta, Faisal; Artika, Kurnia Dwi; Gunawan, Gad
Sebatik Vol. 29 No. 1 (2025): June 2025
Publisher : STMIK Widya Cipta Dharma

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46984/sebatik.v29i1.2609

Abstract

The turning process in manufacturing is used as the formation of cylindrical components, threads and drilling. ST41 steel has the ability to form, weld and treat, so it is used as a material for tools and automotive components. Insert tools with long life (live time), resistance to wear and high temperatures are better than conventional tools, making the type of insert tool used for various cutting processes. The quality of turning is determined by the selection of cutting parameters that are appropriate to the type of material being cut and the tool used. Lathe parameters are feed rate, cutting speed, deep cut. Feed rate parameters affect process time, surface roughness and tool wear. The use of excessive feed rate causes surface roughness outside tolerance and large tool wear. Therefore, research on ST 41 steel with insert tools to obtain optimal parameters is needed. Research using the experimental study method aims to analyze the effect of tool wear values ​​on changes in feed motion and surface roughness. Turning of ST41 steel on a GUT C0636D X 1000 lathe, CCMT 060204 insert tool, 0.6mm depth cut, 300 rpm cutting speed and feed rate variation of 0.1620, 0.3250, 0.8120 mm/rev. The results of the study measured the tool wear value increasing against feed rate and surface roughness. The highest tool wear value is 0.021 grams, namely with a feed rate variation of 0.8120 mm/rev, a surface roughness of 8.961 μm is obtained. The lowest tool wear value is 0.005 grams, namely with a feed rate of 0.6120 mm/rev, a surface roughness of 5.300 μm is obtained.
Co-Authors Achmad Farizul Hasmi Agung Prabowo Al Wafi, Rifqi ALDO, JEFRI Alfi Nandar Am, Chaerul Qalbi Amba Matarru, Andre Andre Amba Matarru Anzan Aulia Yahya Armia, Iin Aufar Fikri Dimyati Bima Jagad Saksana, Febrillian Chandra Suryani Rahendaputri Christandi Batubara, Yongki Cloudiandy Mukti Kimana Devy Setiorini Sa’adiyah Dicky Ocza Tama Djafar, Alfian Dutho Suh Utomo Faadhilah Faadhilah Fahrizul Hasmi, Achmad Farhan, Alfandy Muhammad Farid, Nik Mohd Felita Tsany Pandya Frans Ivan Christofel Hutabarat Giyantara, Andhika Gofind Hasoloan Haliq, Ridhwan Happy Aprilia Hariz Dedy Sayogi, Muhammad Haryono, Hadhimas Dwi Hasiholan Lumban Tobing, Kevin Hasyer Kamal Baron Wicaksono Hendi Prasetya, Bagas Hosea, Richard Marbun Idhil Ismail, Andi Ivan Christofel Hutabarat, Frans Kurnia Dwi Artika, Kurnia Dwi Kurniawati, Diniar Mungil Lantiunga Celine Agvi Sanchia Linda Mahmudi Syahlie, Razif Manta, Faisal Maulana Bayu Iqmal Muhammad Irwan Gunawan Muhammad Syaiful Umara Mungil Kurniawati, Diniar Muqimuddin Muqimuddin Naufal Akmal Nurlaily, Diana Oddy Adam Orientius Paseru, Ricko Parsaulian Lobo Silalahi, Yonathan Permana, Diki Ismail Pradisty, Daffa Kurnia Qalbi A.M, Chaerul Qalbi AM, Chaerul Rachman, Fiqriza Hadista Rahma Sarita Dewi Ridhwan Haliq Rifqi Al Wafi Rijal Surya Rahmany rizianiza, illa Rizqi Fahrezi, Dimas Rukayya Syakira Setiorini Sa’adiyah, Devy Stofani, Dhio Suanggana, Doddy Suardi Suardi Sujana, I Made Ivan Wiyarta Cakra Susilo, Rizky Dwi Syaiful Umara, Muhammad Tina Febriana Usman Ali Widyantama, Fakhrul Yun Tonce Kusuma Priyanto Zamzani, Muhammad Imron