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Journal : sebatik

Analysis of Tool Wear and Surface Roughness in Turning ST41 by Insert Tool for Variation in Feed Rate Manta, Faisal; Artika, Kurnia Dwi; Gunawan, Gad
Sebatik Vol. 29 No. 1 (2025): June 2025
Publisher : STMIK Widya Cipta Dharma

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46984/sebatik.v29i1.2609

Abstract

The turning process in manufacturing is used as the formation of cylindrical components, threads and drilling. ST41 steel has the ability to form, weld and treat, so it is used as a material for tools and automotive components. Insert tools with long life (live time), resistance to wear and high temperatures are better than conventional tools, making the type of insert tool used for various cutting processes. The quality of turning is determined by the selection of cutting parameters that are appropriate to the type of material being cut and the tool used. Lathe parameters are feed rate, cutting speed, deep cut. Feed rate parameters affect process time, surface roughness and tool wear. The use of excessive feed rate causes surface roughness outside tolerance and large tool wear. Therefore, research on ST 41 steel with insert tools to obtain optimal parameters is needed. Research using the experimental study method aims to analyze the effect of tool wear values ​​on changes in feed motion and surface roughness. Turning of ST41 steel on a GUT C0636D X 1000 lathe, CCMT 060204 insert tool, 0.6mm depth cut, 300 rpm cutting speed and feed rate variation of 0.1620, 0.3250, 0.8120 mm/rev. The results of the study measured the tool wear value increasing against feed rate and surface roughness. The highest tool wear value is 0.021 grams, namely with a feed rate variation of 0.8120 mm/rev, a surface roughness of 8.961 μm is obtained. The lowest tool wear value is 0.005 grams, namely with a feed rate of 0.6120 mm/rev, a surface roughness of 5.300 μm is obtained.
Co-Authors Achmad Fahrizul Hasmi Achmad Farizul Hasmi Agung Prabowo Alfa Sapang, Georal Alfi Nandar Am, Chaerul Qalbi Andre Amba Matarru Anzan Aulia Yahya Ariel Muda Simanungkalit Armia, Iin Aufar Fikri Dimyati Azhar Syafiq Putra Bagas Hendi Prasetya Batubara , Yongki Christandi Chaerul Qalbi Chaerul Qalbi AM Chandra Suryani Rahendaputri Cloudiandy Mukti Kimana Devy Setiorini Sa’adiyah Dhio Stofani Diana Nurlaily Dicky Ocza Tama Diki Ismail Permana Dimas Rizqi Fahrezi Djafar, Alfian Dutho Suh Utomo Faadhilah Faadhilah Faisal Manta Farhan, Alfandy Muhammad Farid, Nik Mohd Febrillian Bima Jagad Saksana Felita Tsany Pandya Frans Ivan Christofel Hutabarat Giyantara, Andhika Gofind Hasoloan Happy Aprilia Haryono, Hadhimas Dwi Hasyer Kamal Baron Wicaksono Hosea, Richard Marbun I Made Ivan Wiyarta Cakra Sujana Idhil Ismail, Andi Ivan Christofel Hutabarat, Frans Jefri Aldo Julianto Hadi Kevin Hasiholan Lumban Tobing Kholiq Deliasgarin Radyantho Kurnia Dwi Artika, Kurnia Dwi Kurniawati, Diniar Mungil Lantiunga Celine Agvi Sanchia Linda Manta, Faisal Martina Puspita Sari Maulana Bayu Iqmal Muhammad Haedir Ali Ahmad Muhammad Hariz Dedy Sayogi Muhammad Irwan Gunawan Muhammad Kamil Muhammad Syaiful Umara Muqimuddin Muqimuddin Naufal Akmal Oddy Adam Pradisty, Daffa Kurnia Rachman, Fiqriza Hadista Rahma Sarita Dewi Razif Mahmudi Syahlie Ricko Orientius Paseru Ridhwan Haliq Ridhwan Haliq Rifqi Al Wafi Rifqi Al Wafi Rijal Surya Rahmany rizianiza, illa Rosita Hanna Sri Yuliani B.P Rukayya Syakira Sari , Martina Puspita Suanggana, Doddy Suardi Suardi Suci Nur Kholifah Sujana, I Made Ivan Wiyarta Cakra Sukma Maharany Susilo, Rizky Dwi Tina Febriana Usman Ali Valentino Rifai Oroh Widyantama, Fakhrul Yonathan Parsaulian Lobo Silalahi Yongki Christandi Batubara Yun Tonce Kusuma Priyanto Zamzani, Muhammad Imron