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Journal : JURNAL INTEGRASI

Sistem Semi Otomasi pada Proses Tinning Pin Lampu di PT. Excelitas Technologies Batam Diono Diono; Gindo Leonard Manahan Simanjuntak; Handri Toar; Muhammad Syafei Gozali; Adlian Jefiza
JURNAL INTEGRASI Vol 14 No 1 (2022): Jurnal Integrasi - April 2022
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v14i1.3889

Abstract

The tinning process is the process of coating a thin sheet of wrought iron or steel with tin and the resulting product is known as tinplate. The tinning process at PT. Excelitas Technologies Batam is done by clamping the lamp using your finger and then dipping it into flux and molten tin repeatedly until the lamp pin is evenly coated with tin which is done manually and is very dangerous for workers. Therefore, we need a Semi Automation System for the PLC-based Lamp Tinning Process. The method used is the use of a timer in the PLC-based flux dyeing and tining process. The tool testing process is carried out on 10 pcs lamp pins which are immersed 2 times in the flux and tinning process. The result of this research is that the cycle time loading / unloading of the lamp pin tinning process is reduced from 14.4 seconds to 11 seconds.
Study of Lead-Free Solder Joint Reliability Hana Mutialif Maulidiah; Budiana Budiana; Widya Rika Puspita; Adlian Jefiza; Mustanir Mustanir
JURNAL INTEGRASI Vol 14 No 1 (2022): Jurnal Integrasi - April 2022
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v14i1.3910

Abstract

Solders are essential for the construction of many engineering materials. The use of soldering in electronic packaging has become increasingly critical in today's world. In the electronic manufacturing industry, alternative soldering materials based on tin metal have developed gradually over the last two decades. Manufacturing companies are primarily concerned about removing lead from electronic manufacturing and waste recycling by switching to the lead-free solder. Environmental and human health are adversely affected by exposure to high lead levels in consumer products. The manufacturing industry has switched to lead-free soldering to support their social responsibility initiatives. The three categories of lead-free solder are classified according to temperature range: high-temperature solder, medium-temperature solder, and low-temperature solder. This research is conducted based on the approach of study literature, which is obtained from some papers that generally explain lead-free solder. To provide additional knowledge which is expected to add new insights about the importance of lead-free usage and its behavior.
Design of Experiment pada proses Immersion Tin Plating Widya Rika Puspita; Lindawani Siregar; Ika Karlina Laila NS; Ira Zamzami; Budiana Budiana; Fitriyanti Nakul; Nur Sakinah Asaad; Adlian Jefiza
JURNAL INTEGRASI Vol 14 No 2 (2022): Jurnal Integrasi - Oktober 2022
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v14i2.4035

Abstract

PCB (printed circuit board) is a copper-coated board that is a container for electronic components arranged to form electronic circuits. Copper surfaces that are easy to oxidize (corrosion) need to be soothed with a layer of Sn (tin). Based on the TFME study case, the electroplating technique requires more cost for tin plating. The immersion process of the tin plating model is superior in terms of cost and quality. To determine the right combination parameters so as to obtain a thickness that is in accordance with the IPC-4554 standard, namely a minimum of 1000 nm, the research method used is Design of Experiments (DoE). There are nine experimental combinations of the DoE results. Combination parameter testing is done using a SEM (scanning electron microscope) machine. The combination of four to nine has met IPC standards with a thickness of between 1040-1540 nm. The correct parameter is obtained by the combination of 5 with the parameter temperature of 700 and time of 60 minutes, and the result is an average thickness of 1.2 µm and has an uncertain value of the measurement is 7.
Analisis Data Monitoring proses pengelasan FCAW (Flux Core Arc Welding) berbasis Multi Layer Perceptron Adlian Jefiza; Diono Diono; Sumantri Lukito
JURNAL INTEGRASI Vol 14 No 2 (2022): Jurnal Integrasi - Oktober 2022
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v14i2.4538

Abstract

Pengelasan FCAW sangat dipengaruhi oleh parameter pengelasan agar tidak terjadi cacat las seperti Undercut, Underfill dab Overlap. Parameter tersebut terdiri dari Tavel Speed, Arus DC, Tegangan DC dan Heat Input. Untuk monitoring data parameter tersebut sudah dirancang dan digunakan di Industri. Namun untuk memprediksi kemungkinan cacat las, dibutuhkan klasifikasi data monitoring pengelasan FCAW. Metode yang digunakan dalam klasifikasi adalah Multi Layer Perceptron (MLP). Data yang digunakan adalah 400 data untuk klasifikasi, dan 201 data untuk prediksi. Hasil klasifikasi menggunakan MLP memperoleh akurasi sebesar 98,99 % dengan RMSE sebesar 0,0624. Sedangkan untuk prediksi, berdasarkan 201 data terdapat 169 data normal dan 32 data cacat las.
Pendeteksian Objek Hasil Pengepresan Kaleng dan Botol dengan Metode You Only Look Once (YOLO) yang Diaplikasikan pada Mesin Sortir Pembelajaran PBL Diono, Diono; Wicaksono, M. Jaka Wimbang; Jefiza, Adlian; Prayudha, Dimas Rama
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.4598

Abstract

Image Processing is a technique of processing images with the input of an image and producing an image as well. One of the functions of Image Processing that the author wants to apply is the detection of an object from a still image or a moving image. In this application, the object to be identified by the author will be applied to the PBL sorting machine in the form of cans and bottles. In designing this system, the You Only Look Once (YOLO) method is used and several libraries. YOLO is an algorithm for detecting an object using an artificial neural network (ANN) from an image where this network divides the image into several regions and predicts each bounding box and probability for each region of the image. The author also uses a webcam to detect the object and a Servo Motor as a sorter on the PBL Sorting Machine. The result of this final project is that the system can detect objects cans and bottles properly and produce precise accuracy and is able to move the sorter based on the output data from the detection results.
Klasifikasi Wajah Manusia Menggunakan Multi Layer Perceptron Jefiza, Adlian; Diono, Diono; Putra, Irwanto Zarma; Budiana, Budiana; Nur Suciningtyas, Ika Karlina Laila; Siregar, Lindawani; Puspita, Widya Rika; Harlan, Fandy Bestario; Assegaf, Iqchan; Marpaung, Roy Hitmen
JURNAL INTEGRASI Vol. 15 No. 2 (2023): Jurnal Integrasi - Oktober 2023
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v15i2.4843

Abstract

The problem of data security at a time when it is needed in the world of technology. The use of biometrics as data security is very necessary. This study aims to detect human biometrics using the Kinect sensor. The biometric that is detected is the face. The face image is captured by the Kinect sensor. For data feature extraction using Gray Level Co-Occurrence Matrix (GLCM. The parameters used are Contrast, Energy, Homogenity, and Correlation. The data obtained will be classified using Multi Layer Perceptron. Face classification is based on race. There are 3 races studied namely Indonesian, Chinese and African Native Races. The total data used are 100 photos of faces. The classification results show an accuracy of 86.7% using Multi Layer Perceptron
Smart home: Pintu Otomatis Berbasis Voice Recognition Jefiza, Adlian; Puspita, Widya Rika; Firdaus, Fadli; Sihombing, Fitri Andini; Setiawan, Afif; Herlina, Gise; Milala, Gerry Ibnu Luthfi Sembiring; Fernanda, Heri
JURNAL INTEGRASI Vol. 16 No. 1 (2024): Jurnal Integrasi - April 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i1.7400

Abstract

The current development of the Smart home is not only used for automation and monitoring of a room, but also used as security or what is usually called security. One form of smart home security technology is an automatic door lock installed in one of the laboratories at the Batam State Polytechnic. Automatic door lock devices are created using Voice Recognition as command input. Users can give the word Open to unlock the door and Close to lock the door. Selenoid Door Lock is used as a tool to lock doors, and LEDs and speakers are used for information. The tool is tested by giving commands by registered and unregistered users. The test results were 100% of the tool worked for registered users with normal Voice intonation, 77% of the tool worked for unregistered users with normal Voice intonation, 48% of the tool worked for registered users with abnormal Voice intonation and 43% of the tool worked for registered users. not registered with abnormal Voice intonation. Thus, the average tool works well by 67%.
Smart home: Monitoring Kondisi Cuaca Menggunakan Sensor Kelembapan dan Kecepatan Angin Berbasis Metode Fuzzy Jefiza, Adlian; Fernanda, Heri; Firdaus, Fadli
JURNAL INTEGRASI Vol. 16 No. 2 (2024): Jurnal Integrasi - Oktober 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i2.8483

Abstract

Global warming has changed weather patterns in Indonesia, making it difficult to predict, and often the weather changes rapidly, such as sudden rain when the weather is hot. This study aims to overcome the problem of sudden weather changes by using a set of tools that can monitor humidity and wind speed based on the Internet of Things (IoT). This system uses an ESP32 microcontroller combined with a DHT22 sensor to measure humidity and an anemometer to measure wind speed. The collected data will be processed to produce an analysis of weather conditions using the fuzzy logic method and stored in Firebase for efficient data management. In addition, the user interface is designed based on Android Studio to facilitate real-time monitoring. The results of the study show that the developed system is able to provide accurate and reliable weather information, thus helping people plan their activities better.
Comparative Analysis between SA-516 Gr 70 Material with SA-537 Class 2 Material in Shell Pressure Vessel Fabrication Process Puspita, Widya Rika; Putri, Sarah Athaullah Wenna; Jefiza, Adlian; Arifin, Muhammad; Maulidah, Hana Mutialif; Nakul, Fitriyanti; Suciningtyas, Ika Karlina Laila Nur; Putra, Irwanto Zarma; Budiana, Budiana; Futra, Asrizal Deri; Wivanius, Nadhrah
JURNAL INTEGRASI Vol. 16 No. 2 (2024): Jurnal Integrasi - Oktober 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i2.8563

Abstract

A pressure vessel is a container designed to hold fluids under pressure, including liquids and gases with varying pressures and temperatures. The pressure exerted on the vessel's walls and body is a critical factor that must be carefully considered to ensure compliance with applicable international design standards and prioritize worker safety and security. This research focused on a pressure vessel to investigate the impact of temperature on shell thickness to meet ASME standards. The study utilized shell components made from SA-516 Gr 70 and SA-537 materials. Experiments were conducted with each material at temperatures of 250°C, 235°C, and 343°C, revealing that thickness varies based on material and temperature. The research findings demonstrate compliance with ASME standards, as the shell thickness in all trials exceeded the minimum specified in the drawings.
Co-Authors Abdullah Sani Aditya Gautama Darmoyono Ahmad Riyad Firdaus Ahmad Riyad Firdaus Akbar, Muahmmad Daneoviori Amri, Juhrial Anderson Pasaribu Angreini, Fartiwi ANUGERAH WIBISANA Apriyan Hidayat Ardian Budi Kusuma Atmaja Arif Wahyu Budiarto Assegaf, Iqchan B Budiana B. Budiana Bayu Gilang Sandjaya Bayu Prayogo Setiawan Boedinoegroho, Hanny Budi Sugandi Budiana, Budiana Dalimunthe, Juwita Marwah Daniel Sutopo Pamungkas, Daniel Sutopo Destiana, Rizka Diono, Diono Dodi Radot Lumbantoruan Dwi Imam Mulyono Effendi, Noverta Eka Mutia Lubis Eko Rudiawan Jamzuri Fadli Firdaus Fandy Bestario Harlan Fathiyyah Syahidah Sujana Febri Yanti Febriansyah Juwito, Arif Fernanda, Heri Fernando Sitohang, Ferri Finanta Okmayura Fitriyanti Nakul Futra, Asrizal Deri Gautama, Aditya Geraldo Panjaitan Ghozali, Muhammad Syafei Ghozalli Mashan Gindo Leonard Manahan Simanjuntak Gozali, Muhammad Syafei Hana Mutialif Maulidiah Handri Toar Hanesman Hanesman Hanny Boedinoegroho Hardi, Moh. Nabil Khairy Hasnira Hasnira Hendawan Soebhakti Herlina, Gise Ica Apriana Ika Karlina Laila NS Ika Karlina Laila Nur Suciningtyas Illa Aryeni Indra Daulay Indra Daulay Indra, Indra Mora Ira Zamzami Irwanto Zarma Putra Jhon Hericson Purba Kamarudin Kamarudin Lindawani Siregar M. Rifan Maulana Mahmud, Aqil Fadhurahman Manalu, Nilam Saswaty Manurung, Anjunius Marpaung, Roy Hitmen Maulidah, Hana Mutialif Mauridhy Heri Purnomo Meilan Novayanti Michael Paul Smart Simbolon Milala, Gerry Ibnu Luthfi Sembiring Muhammad Affani Muhammad Al Fauzan Muhammad Arifin MUHAMMAD ARIFIN Muhammad Firdaus Muhammad Iqbal Muhammad Naufal Airlangga Diputra Muhammad Prihadi Eko Wahyudi Muhammad Rizki Romadhan Muhammad Syafei Gozali Muhammad Zainuddin Lubis Mulyadi, Indra Hardian Mulyono, Dwi Imam Mustanir Mustanir Mustanir Mustanir Nadhrah Wivanius, Nadhrah Nadrah Wivanius Nesa Aqila Nico Fransisco Utomo Novchi, Raja Widya Nugraha, Muhammad Wahyu Nur Sakinah Asaad Nur Sakinah Asaad Nur Sakinah Asaad Nurhasanah, Armeilia Nurul Fadilah Pitriani, Shelly Sri Pradana, Kreshna Lucky Pramunanto, Eko Prayudha, Dimas Rama Purnomo, Mauridhy Heri Putri, Sarah Athaullah Wenna Qoriatul Fitriyah Rafif, Carelenton Muhammad Rahmaini, Vika Rahmana, Henry Rahmi Mahdaliza Raja Widya Novchi Ramadhan, Farhan Rizqi Ramadhan, Muhammad Wahyu Ramadhani, Witri RIA ANGGRAINI Rifqi Amalya Fatekha Riki Ria Riska Analia Rizky Pratama Hudhajanto Ryan Satria Wijaya S. Susanto Sakdiah Sakdiah Satria Bayu Aji Senanjung Prayoga Setiawan, Afif Sihombing, Fitri Andini Siregar, Lindawani Siregar, Nahum Hita Dior Siti Aisyah Sumantri Kurniawan Risandriya Sumantri Kurniawan Risandriya Sumantri Lukito Suprayogi, Bagus Susanto Susanto Syafei Gozali, Muhammad Tambunan, Josua Cristian Tian Havwini Wahyuningsih, Asriani Rosalina Wenang Anurogo Wicaksono, M. Jaka Wimbang Wicaksono, Muhammad Jaka Wimbang Widya Rika Puspita Wifandi, Akhfi Wulandari, Febrina Yangu, Juliansah Yangu, Juliasyah Zulhendra Zulhendra