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PEMBIMBINGAN PEMBUATAN DAN UJICOBA MESIN BRIKET ABU ARANG PADA WARGA SAPTORENGGO, PAKIS, MALANG Purwoko Purwoko; Santoso Santoso; Syamsul Hadi; Eko Yudiyanto; R.N. Akhsanu Takwim
Jurnal Pengabdian kepada Masyarakat Vol. 12 No. 2 (2025): JURNAL PENGABDIAN KEPADA MASYARAKAT 2025
Publisher : P3M Politeknik Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/abdimas.v12i2.9141

Abstract

The problem lies in the lack of empowerment of residents in making Charcoal Ash Briquette Machine and their trials. This community service activity aims to guide residents of Saptorenggo, Pakis, Malang in making and testing effective Charcoal Ash Briquette Machine. The method applied is a discussion with residents in the design of the Charcoal Ash Briquette Machine with the working principle of pressing with a rolling roller on a mold plate, making the machine using available and affordable technology, assembly, and testing. The results of community service are in the form of a Charcoal Ash Briquette Machine with a capacity of 45 kg / hour with cylindrical briquette products with a diameter of 8 mm or 12 mm through collaboration between residents of Saptorenggo, Pakis, Malang and the State Polytechnic of Malang (Polinema), so that synergy is established between Polinema and residents of Saptorenggo, Pakis, Malang in producing briquettes from effective wood charcoal ash.
Pemberdayaan Usaha Kecil dan Menengah Dinara Wooden Heel di Kota Malang, Jawa Timur melalui Implementasi Mesin Grafir CNC Laser Fatkhur Rohman; Dwi Pebrianti; Eko Yudiyanto; Annisa Fatimah; Sugeng Hadi Susilo; Rizki Priya Pratama
Jurnal Pengabdian Masyarakat Indonesia Vol 6 No 1 (2026): JPMI - Februari 2026
Publisher : CV Infinite Corporation

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52436/1.jpmi.4262

Abstract

UKM Dinara Wooden Heel, produsen sandal kayu di Malang, memiliki tantangan usaha berupa rendahnya efisiensi dan kualitas produksi. Kegiatan pengabdian ini bertujuan meningkatkan efisiensi dan kualitas produk melalui inovasi teknologi. Metode yang digunakan mencakup pelatihan desain pola grafir berbasis komputer, perakitan mesin, pendampingan teknis pengoperasian mesin grafir CNC laser, penghibahan mesin laser yang telah dibuat oleh tim pengabdian dan evaluasi keberhasilan program selama 3 bulan setelah pelaksanaan program. Dampak terhadap mitra menunjukkan peningkatan kapasitas produksi hingga 40% dan efisiensi waktu pembuatan pola mencapai 12 kali dibandingkan metode manual sebelumnya. Kualitas produk meningkat signifikan dengan tingkat presisi grafir mencapai ±0,2 mm dan variasi desain bertambah hingga 5 kali lipat. Hasil menunjukkan peningkatan ketrampilan mitra dalam mendesain dan mengoperasikan teknologi modern, peningkatan efisiensi produksi, serta peningkatan kualitas dan daya saing produk di pasaran.
Analisis Pengaruh Viskositas Oli dan Beban Kejut terhadap Karakteristik Kompresi Shock Absorber Teleskopik Sepeda Motor Hisyam Syaifulloh; Khambali Khambali; Santoso Santoso; Eko Yudiyanto
Jurnal Kendali Teknik dan Sains Vol. 3 No. 4 (2025): Oktober: Jurnal Kendali Teknik dan Sains
Publisher : International Forum of Researchers and Lecturers

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59581/jkts-widyakarya.v3i3.5408

Abstract

This study aims to analyze the effect of the combination of oil viscosity and shock load on the compression characteristics of telescopic shock absorbers on motorcycles, which include depth, time, and compression speed parameters. The experiment was carried out using two levels of oil viscosity, namely 10 cSt and 15 cSt (equivalent to SAE 10W and SAE 15W), as well as two shock load variations, namely 40 kg and 50 kg, which were dropped vertically from a height of 30 cm. Compression depth measurements were carried out using a slow-motion camera at a speed of 240 fps and the results were validated using Kinovea software. Meanwhile, the compression time measurement is carried out with a stopwatch, and the compression speed is calculated from the results of the comparison between the compression depth and the compression time. The experimental data were analyzed using Minitab software with the Two-Way ANOVA method to determine the influence of each variable on response. The results of the analysis showed that oil viscosity and shock load had a significant influence on the compression depth, while the viscosity of the oil also significantly affected the compression speed. However, neither the viscosity of the oil nor the shock load exerted a significant influence on the compression time. To support the results of the experiment, a mass-spring-damper system theory model approach was used, which represents the dynamic behavior of shock absorbers. This model helps to explain the compression response to changes in fluid and load parameters theoretically. Based on the analysis of experimental results and model simulations, the optimal combination that provides the best performance is found in the use of oil viscosity of 10 cSt (SAE 10W) with a shock load of 50 kg.
PENGARUH VARIASI KECEPATAN PUTARAN RODA DAN BAHAN KAMPAS TERHADAP TEMPERATUR OPERASIONAL REM CAKRAM : EFFECT OF WHEEL ROTATION SPEED VARIATIONS AND PAD MATERIAL ON THE OPERATIONAL TEMPERATURE OF DISC BRAKE Dias Muhammad Zaidaan Rizky; Eko Yudiyanto
Jurnal Teknik Mesin Vol. 5 No. 1 (2026): JURNAL TEKNIK MESIN
Publisher : Mechanical Engineering Department Polinema Kediri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/j-meeg.v5i1.8294

Abstract

This study investigates the influence of wheel rotational speed and brake pad material on the temperature of disc braking systems. The experimental setup incorporates an LM393 speed sensor and a MAX6675 thermocouple temperature sensor, both interfaced with an Arduino microcontroller, with data output displayed via a MATLAB GUI and an LCD screen. Testing was conducted in three repetitions across four rotational speed variations (1000, 1500, 2000, and 2500 rpm) and three types of brake pad materials: standard, semi-metallic, and full-metallic. The results indicate a direct correlation between rotational speed and braking temperature. At 2500 rpm, the highest temperatures recorded were 83.3°C for full-metallic pads, 59°C for semi-metallic pads, and 47°C for standard pads. These findings confirm that both the pad material and wheel speed significantly affect the heat generation during braking.
KESADARAN MAHASISWA TMPP TERHADAP KESELAMATAN DAN KESEHATAN KERJA SAAT PRAKTIK KERJA DI BENGKEL REKAYASA PRODUKSI PTV XX. Eko Yudiyanto; Kris Witono; Satworo Adiwidodo; Bayu Pranoto
Jurnal Kesehatan dan Keselamatan Kerja Universitas Halu Oleo Vol. 7 No. 1 (2026): Jurnal Kesehatan dan Keselamatan Kerja Universitas Halu Oleo (JK3UHO)
Publisher : Departemen K3 FKM Universitas Halu Oleo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37887/jk3uho.v7i1.230

Abstract

Kecelakaan merupakan permasalahan serius yang terus mengalami peningkatan dari tahun ke tahun, sehingga memerlukan perhatian khusus dalam implementasi Keselamatan dan Kesehatan Kerja (K3). Kesadaran tentang K3 diharapkan akan meningkatkan kewaspadaan dilingkungan kerja. Penelitian ini bertujuan untuk mengetahui tingkat pemahaman dan sikap peserta didik terhadap penerapan K3 di bengkel rekayasa produksi. Metode yang digunakan adalah deskriptif dengan teknik pengumpulan data melalui kuesioner dan observasi langsung terhadap 81 responden yang ditentukan menggunakan rumus Slovin. Pengambilan data dilakukan dengan random sampling yang memungkinkan selurun polulasi dapat menjadi responen. Hasil penelitian menunjukkan bahwa peserta didik sangat memahami terhadap pentingnya kesehatan dan keselamatan kerja, yang ditunjukkan oleh tingginya persentase pemahaman pada berbagai aspek, seperti kebersihan lingkungan kerja, penempatan peralatan, penggunaan alat tangan, serta pengoperasian mesin perkakas. Sebagian besar responden telah mampu mengidentifikasi potensi bahaya dan memahami prosedur kerja yang aman. Namun demikian, terdapat kesenjangan antara tingkat pemahaman dan penerapan sikap di lapangan. Beberapa peserta didik masih menunjukkan perilaku yang kurang konsisten dalam menerapkan prinsip K3, seperti penggunaan alat yang tidak sesuai atau kurang disiplin dalam prosedur kerja aman. Oleh karena itu, diperlukan upaya penguatan melalui pelatihan berkelanjutan, pengawasan yang lebih ketat, serta pembiasaan disiplin untuk membentuk budaya keselamatan kerja yang konsisten di lingkungan pendidikan teknik. Budaya disiplin K3 dan peraturan yang tegas diperlukan untuk menegakkan kepatuhan K3 untuk keselamatan bersama.
Pengaruh Variasi Beban dan Kecepatan terhadap Arus Motor Hub BLDC pada Sepeda Listrik Fariz Hernanto Oktafiandri; Eko Yudiyanto
Mars: Jurnal Teknik Mesin, Industri, Elektro Dan Ilmu Komputer Vol. 4 No. 3 (2026): Juni : Mars: Jurnal Teknik Mesin, Industri, Elektro Dan Ilmu Komputer
Publisher : Asosiasi Riset Teknik Elektro dan Informatika Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61132/mars.v4i3.1709

Abstract

The development of electric vehicle technology has encouraged the use of electric bicycles as an environmentally friendly and energy-efficient mode of transportation. One of the main components of an electric bicycle is the hub BLDC (Brushless Direct Current) motor, which is considered more efficient because it is directly integrated into the wheel without requiring a chain transmission system. However, the performance of the hub BLDC motor is affected by operating conditions, particularly variations in load and speed, which influence current consumption and overall electrical performance. This study aimed to analyze the effect of load and speed variations on the current consumption of a hub BLDC motor. A quantitative experimental method was employed by conducting direct tests on an electric bicycle using load variations of 50 kg, 60 kg, and 70 kg, as well as speed variations of 30 km/h, 35 km/h, and 40 km/h. Current measurements were carried out in real time using a PZEM 051 sensor, and the collected data were analyzed using average values obtained from repeated measurements. The results showed that increasing the load and speed led to higher current consumption of the hub BLDC motor, from 4.6 A to 5.0 A under load variation and from 4.5 A to 5.1 A under speed variation. These findings indicate that both load and speed significantly affect the electrical current required by the hub BLDC motor, demonstrating that greater operating demands result in higher energy consumption.
Training and Installation of CCTV Security Systems at Putra Baitul Qur'an Islamic Boarding School Al-Khusyu Malang Elka Faizal; Sugeng Hadi Susilo; Yuniarto Agus Winoko; Eko Yudiyanto; Umi Anis Roisatin; Agus Dani
Journal of Community Engagement Vol. 01 No. 02, (2025)
Publisher : PT. ELSHAD TECHNOLOGY INDONESIA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.70822/jce.vi.93

Abstract

The installation and training of CCTV security systems at Pondok Pesantren Putra Baitul Qur'an Al-Khusyu Malang aimed to improve both security and the technical skills of students. The training covered the basics of CCTV technology, including installation methods, system components, and maintenance procedures, enhancing students' knowledge and preparing them for the job market. The hands-on approach proved effective, as participants were actively involved in the installation and configuration of CCTV systems. Before the training, only a small percentage of students were familiar with CCTV technology, but post-training assessments showed a significant increase in knowledge. This program not only contributed to a safer environment within the pesantren but also provided valuable technical skills that students could use in their careers or entrepreneurship. Despite challenges such as limited resources and infrastructure, the training successfully empowered the students with skills relevant to modern security needs. This initiative sets a model for other educational institutions to integrate technical training with religious education, fostering a more skilled and competitive generation
Fabrication of A Mushroom Planting Media Mixing Machine For Mushroom Farmers in Desa Gondowangi, Kecamatan Wagir, Kabupaten Malang Kris Witono; Nurhadi Nurhadi; Eko Yudiyanto; Talifatim Machfuroh; Satworo Adiwidodo; Rilis Eka Perkasa
Journal of Community Engagement Vol. 01 No. 02, (2025)
Publisher : PT. ELSHAD TECHNOLOGY INDONESIA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.70822/jce.vi.96

Abstract

White oyster mushrooms (Pleurotus ostreatus) represent a vital agricultural commodity and a major source of income for residents of Dusun Wiloso, Desa Gondowangi, Kecamatan Wagir, Kabupaten Malang. Despite their economic potential, the productivity of local mushroom farmers remains constrained by the conventional manual process of preparing baglog planting media, which involves mixing wood sawdust and rice bran. This traditional method is not only labor-intensive and time-consuming but also prone to inconsistencies that may damage the planting media and reduce overall yields. In response to these challenges, the Community Service Program (PPM) introduced an innovative training and technology transfer initiative focused on the design, fabrication, and utilization of a mushroom planting media mixing machine. This intervention effectively mechanizes the mixing process, thereby improving production efficiency, ensuring greater uniformity and quality of the planting media, and enhancing cultivation outcomes. Beyond its technical advantages, the program promotes local capacity building by expanding community knowledge in mechanical engineering and fabrication, fostering innovation, and stimulating entrepreneurial opportunities among local fabrication workshops. These workshops play a strategic role in sustaining the availability of appropriate agricultural technologies, supporting the continuous improvement of mushroom cultivation systems, and strengthening the region’s technological independence. Consequently, this PPM initiative not only addresses critical production bottlenecks but also contributes to broader goals of rural economic development, technological empowerment, and sustainable community self-reliance within Dusun Wiloso.
Community Service for Strengthening Sumberingin Tourism Education with Rhythmic Waterwheels Satworo Adiwidodo; Pondi Udianto; Bagus Wahyudi; Wirawan Wirawan; Eko Yudiyanto; Siti Duratun Nasiqiati Rosady; Kris Witono; Asrori Asrori
Journal of Community Engagement Vol. 01 No. 02, (2025)
Publisher : PT. ELSHAD TECHNOLOGY INDONESIA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.70822/jce.vi.101

Abstract

The Sumberingin Baths, a prominent landmark of Wringinsongo Village, represent one of the region’s most promising tourism destinations, supported by facilities such as photo spots, food stalls, places of worship, and gazebos for visitor comfort. Since 2022, the site has been enriched through the installation of an Archimedes Screw Turbine Micro Hydroelectric Power Plant (MHPP) as an educational display under the DIPA Swadana Partnership Community Service program. In 2023, the same initiative facilitated the construction of a café whose architectural design uniquely integrates natural and scientific elements, offering visitors a rare and engaging thematic experience. Despite these developments, the area remains limited in mechanical attractions that combine education with entertainment. Addressing this gap, the 2024 DIPA Swadana Regular Competition Community Service program introduced the installation of a rhythmic water wheel that harmonizes nature and technology. Designed as both a visual centerpiece and an interactive learning medium, the water wheel transforms water flow into rhythmic motion by driving musical instruments, thereby creating an innovative educational adventure that blends natural beauty with technological insight.
Failure Analysis of Spinning Roll Shaft in Cone Plate Formation Using Finite Element Method (FEM) Muhammad arif nur huda; Galuh Zuhria Kautzar; Eko Yudiyanto
Evrimata: Journal of Mechanical Engineering Vol. 02 No. 03, 2025
Publisher : PT. ELSHAD TECHNOLOGY INDONESIA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.70822/evrmata.vi.114

Abstract

This study of the failure of spinning roll shafts used in cone plate formation, caused by uneven stress distribution due to suboptimal geometric design. The aim of this research is to analyze the root causes of shaft failure and optimize its design using Finite Element Method (FEM). The method employed involves simulating the spinning roll shaft with various geometric dimensions, such as diameter and fillet radius, to evaluate stress distribution and identify potential failure points. The results indicate that maximum stress occurs at the shaft diameter transition and fillet radius areas, leading to stress concentration, which can cause premature failure. Design improvements, such as increasing the fillet radius and enlarging the transition diameter, significantly reduced maximum stress and enhanced the shaft's safety factor. In conclusion, the research demonstrates that shaft failure is primarily caused by geometric design flaws resulting in excessive stress concentration rather than material quality. Modifying the geometry, especially the fillet radius and diameter transition, can improve the reliability and lifespan of the shaft, thereby reducing the risk of failure in cone plate spinning processes.
Co-Authors Adikusuma, Thomas Agus Dani Agus Hardjito Agus Setiawan Agus Sujatmiko Akhlis Rizza, Muhammad Alauddin, Falih Amrullah, Radhi Nurvian Amrullah, Utsman Syah Annisa Fatimah Asrori Asrori Asrori Asrori Bagus Wahyudi BAYU PRANOTO Cahyono, Aldio Dita Candra Aditya Deny Arisandi Dias Muhammad Zaidaan Rizky Dwi Pebrianti Dwi Saputra, Luqman Eko Purwoto Elka Faizal Elka Faizal Etik Puspitasari, Etik Falih Alauddin Fariz Hernanto Oktafiandri Fatkhur Rohman Fatkhur Rohman Galuh Zuhria Kautzar Gumelar, Briyan Adit gumono Gunawan, Chandra Habibi, Krisna Hadi Susilo, Sugeng Harie S Jaya Haris Puspito Buwono Hisyam Syaifulloh Indra Kurniawan, Bakti Khambali Khambali Khambali Khambali Khambali, Khambali Kris Witono Kris Witono Kurniawan Kurniawan Lisa Agustriyana Listiyono Marta, Akbar Andika Mochammad Muzaki Mohammad Dzakiyul Fikri Mohammad Noor Hidayat Muhammad Afif Bahrain Muhammad Ammar Muhammad Arif Nur Huda Muhammad Fakhruddin Nila Alia Nurhadi Nurhadi Pipit Wahyu Nugroho Pondi Udianto Pondi Udianto Pranoto, Bayu Purwoko R N Akhsanu Takwim Rahmad, Cahya Raihan Insan Nararya Ridho Surya Setiabudi Rifa’i, Muhamad Rilis Eka Perkasa Rizki Priya Pratama Santoso Santoso Santoso Santoso SANTOSO SANTOSO Saputra, Luqman Dwi Sarjiyana Sarjiyana Satworo Adiwidodo Sharif, Safian Siti Duratun Nasiqiati Rosady Sugeng Hadi Susilo Sugeng Hadi Susilo Sugeng Hadi Susilo Sugeng Hadi Susilo Sugeng Susilo, Sugeng Suhaimi, Mohd Azlan Sulistyono Sulistyono Suriansyah Sabarudin Suryanto Suryanto Susilo, Sugeng Hadi Syamsul Hadi Syamsul Hadi Syamsul Ph.D M.A. Hadi Talifatim Machfuroh Umi Anis Roisatin Walid, Achmad Weddakarti, Eva Wirawan Wirawan Yulianto, Fian Arif Yuniarto Agus Winoko