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Redaksi Jurnal Rekayasa Mesin Jurusan Teknik Mesin Fakultas Teknik, Universitas Brawijaya Jl. MT. Haryono 167 Malang, Jawa Timur Indonesia 65145
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Rekayasa Mesin
Published by Universitas Brawijaya
ISSN : 23381663     EISSN : 24776041     DOI : 10.21776/ub.jrm
Core Subject : Engineering,
Mechanical Engineering
Rekayasa Mesin is published by Mechanical Engineering Department, Faculty of Engineering, Brawijaya, Malang-East Java-Indonesia. Rekayasa Mesin is an open-access peer reviewed journal that mediates the dissemination of academicians, researchers, and practitioners in mechanical engineering. Rekayasa Mesin accepts submission from all over the world, especially from Indonesia. Rekayasa Mesin aims to provide a forum for national and international academicians, researchers and practitioners on mechanical engineering to publish the original articles. All accepted articles will be published and will be freely available to all readers with worldwide visibility and coverage. The scope of Rekayasa Mesin are the specific topics issues in mechanical engineering such as design, energy conversion, manufacture, and metallurgy. All articles submitted to this journal can be written in Bahasa and English Language.
Arjuna Subject : -
Articles 965 Documents
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MESH CONVERGENCE TEST BY USING FINITE ELEMENT ANALYSIS (FEA) IN SHAFT LOADING OF 2 KW INDUCTION MOTOR Hotma, Lambert; Majid, Nur Cholis; Marsalyna; Hendrawan , Jekki; Kinasih, Nirma Afrisanti; Febriansyah, Dwi Jaya; Novariawan , Bayu; Alfin , Muhammad Reza; Putri, Intan Satwika; Ghufron, Hanif; Afif, Muhammad Thowil; Fadjrin, Budi Noviyantoro; Purnomo , Endra Dwi
Jurnal Rekayasa Mesin Vol. 15 No. 3 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i3.1516

Abstract

Finite Element Analysis (FEA) is a calculation tool to find out a determined solution for a complex structure subjected to some certain static load. To obtain the most valid solution from this analysis, one of the parameters needed is mesh convergence test. This paper discusses the mesh convergence test by using FEA in a 2-kW induction motor shaft where the motor is used in an electric motorcycle. FEA was carried out by using static structural module in ANSYS 14.5 software. The shaft was subjected to static load from rotor and pulley weight. These loads were supported by a pair of ball bearing. Furthermore, the shaft was meshed by using various sizes of mesh to find out the effects to mesh convergence. The applied mesh sizes were 3; 2,5; 2; 1,5; and 1 mm. These simulation results represented the value of deformation and stress on the shaft. The convergence test was depicted in a graph of elements number vs. deformation and elements number vs. Von – Mises stress. The maximum deformation was located around rotor seat, while the minimum one was around the rear bearing seat. On the other hand, maximum and minimum Von – Mises stress appeared around rear bearing seat. Overall, it can be concluded that the results of deformation and Von – Mises stress had reached convergence
OPTIMIZATION OF INJECTION MOLDING PARAMETERS TO MINIMIZE SHRINKAGE AND MAXIMIZE TENSILE STRENGTH IN THE RECYCLING PROCESS OF DISPOSABLE FACE MASKS Widyasmoro, Irvan Bayu; Widiastuti, Indah; Estriyanto, Yuyun; Budiyanto, Khansa Qonitatillah
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1518

Abstract

Recycling used face masks into useful products is an alternative way to reduce the accumulation of medical waste during the COVID-19 period. The main objective of this study was to determine the effect of injection molding parameters of barrel temperature, molding temperature, and cooling time on tensile strength and plastic shrinkage during the recycling process of used disposable face masks. The study utilized a Design of Experiment (DoE) using the Taguchi Orthogonal L9 method. In this current study, the barrel temperatures were set at 170oC, 190oC, and 220oC. with the molding temperatures used are 45°C, 60°C, and 75°C, while the values of cooling time were 26s, 43s, and 52s. The tensile test was carried out according to the ASTM D638 type V standard for measuring the strength of materials. The findings demonstrate that the most important factor in achieving the highest tensile strength is the molding temperature, which contributes 34.54% and is best combined with a barrel temperature of 170°C, a molding temperature of 60°C, and a cooling period of 52s. By contributing 54.40% to the parameter combination of barrel temperature of 170°C, molding temperature of 45°C, and cooling time of 52s, the molding temperature becomes the most crucial factor to produce the least amount of shrinkage
ANALYSIS THE EFFECTS OF YTTERBIUM RARE EARTH ON THE CORROSION RATE OF SACRIFICIAL ANODE ALUMINIUM IN SEAWATER ENVIRONMENT AT ROOM TEMPERATURE Nurdiansyah, Faisal; Pribadi, Bima Tegar; Rohmannudin, Tubagus Noor; Kurniawan, Budi Agung
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1519

Abstract

Corrosion is a degradation process on metal that happen naturally. Corrosion is one of the most common problems in the industry, resulting the corrosion prevention much needed to increase the lifetime of a material. One of the methods of corrosion prevention is cathodic protection using a sacrificial anode. This research was conducted to analyze the effect of ytterbium rare earth to the corrosion rate of sacrificial anode aluminium in seawater environment. In this research, the ytterbium rare earth used using variety of 14%, 21%, and 22%. The alloy was made using a casting process with a mini furnace, and was characterized using XRF, XRD, SEM-EDX, and Metallographic Tests. Then an immersion test was carried out for 10 days and a tafel test using the Corrtest tool and the CS Studio5 application. The electrolyte solution used is 3.5% NaCl and SCE as a reference electrode. The results show that as the element Ytterbium(Yb) increases, the grain size becomes smaller and finer. This is because Ytterbium(Yb) has a role as a grain refiner. Based on the results of the corrosion rate calculation, the lowest corrosion rate value was sample B with a Yb percentage of 21%, which had a corrosion rate value of 0.005 mm/year on the tafel test. Whereas for the 10-day immersion test, the lowest corrosion rate value was also obtained from sample B with a Yb percentage of 21%, namely 1.030 mm/year. The addition of the element Ytterbium(Yb) decreases the potential value of the sacrificial anode in seawater at room temperature with 22% Al-Yb alloy which has a potential value of the criterion of -821mV, so that only 22% Al-Yb alloy can protect the cathode.
PEMBANGKITAN TEGANGAN MENGGUNAKAN KARBON AKTIF TEMPURUNG KELAPA DENGAN ELEKTROLIT AIR Tista, Si Putu Gede Gunawan; Santhiarsa, I Gusti Ngurah Nitya; Astawa, Ketut; Tenaya, I Gusti Ngurah Putu; Negara, Komang Metty Trisna
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1520

Abstract

The generation of electrical energy from fossil fuels is currently running low, besides that it can cause global warming due to gas emissions such as carbon dioxide. Besides that, the development of small portable equipment such as watches, handphones, and cameras, requires batteries with small power. Therefore, environmentally friendly materials on a small scale are needed to generate electricity, one of which is coconut shell-activated carbon. The purpose of this research is to generate a voltage from a model using activated coconut shell carbon with a water-electrolyte. The model consists of a counter electrode-electrode counter. The counter electrodes are varied, namely aluminum, zinc, and copper. The electrode used is coconut shell-activated carbon, while the electrolyte is distilled water. The electrolyte is injected into the model between the electrode and the counter electrode and then given the heat. When the electrolyte is injected into the model, electrostatic forces occur between the functional groups, the pores on the surface of the activated carbon, the counter electrode, and the water-electrolyte, resulting in the release of electrons. The results show that the voltage generated by heating to a temperature rise of ΔT = 54 ͦC is 0.795 volts for aluminum counter electrodes, while zinc reaches 0.597 volts and copper reaches 0.034 volts. While the average thermal sensitivity of the resulting voltage (dV/dT) for aluminum is 47.85707 mV/ ͦ C, while zinc is 39.15949 mV/ ͦC, and copper is 1.72348 mV/ ͦC.
PYROMETALLURGICAL PROCESS FOR ZINC ANALYSIS IN SPHALERITE APPLYING XRD AND XRF Dahani, Wiwik; Kurniawati, Riskaviana; Sundari, Rita; Marwanza, Irfan; Rachman, Faisal
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1525

Abstract

This paper has analyzed dominant zinc element in sphalerite naturally found together with galena in mineral ore. Since pyrometallurgical route related to roasting process is very common to mineral dressing, therefore, this investigation has studied the effect of varied roasting time (30 min, 60 min, and 90 min) and temperature (500oC, 600oC, and 700oC) on zinc mineral examination using XRD (X-Ray Diffraction) and zinc element using XRF (X-Ray Fluorescence) analyses. Previous studies usually applied cheaper AAS (Atomic Absorption Spectrometer) for zinc analysis in aqueous solution, however, sphalerite is a solid matrix and therefore, this study has applied XRF to analyze zinc. Pyrometallurgical process of zinc mineral in sphalerite is related to mineral transformation in the form of ZnSO4, ZnS, and ZnO that cannot be detected by XRF. Therefore, this study has used XRD that can observe mineral transformation.   The XRD pattern shows four intense peaks at 2θ (28o, 47o, 56o, and 76o) justified sphalerite (ZnS) sample with little amount of pyrite (FeS2) and galena (PbS) as impurities. The XRF analysis shows from 30 min to 90 min, the Zn content has increased remarkably at 700oC and Zn content looked stagnant at 500oC, while Zn content increased dramatically from 60 min to 90 min at 600oC. During roasting process at high temperature, ZnS mineral converted to ZnO and expelled SO2 gas due to oxidation reaction causing weight reduction. The study is valuable for mineral processing in searching for optimization.
IMPLEMENTASI STOKASTIK PADA INVESTIGASI PENGARUH I/D TERHADAP PERILAKU ANTARMUKA ALIRAN BERLAWANAN ARAH DI GEOMETRI 1/30 HOT LEG PWR MENGGUNAKAN SENSOR KONDUKTANSI Astyanto, Achilleus Hermawan; Rasyidi, Muchsin Muzafar; Nugroho, Akhlisa Nadiantya Aji; Ikhsan, Alfikri; Saleh, Dede Rafico
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1531

Abstract

A small leakage in the primary circuit of a nuclear power plant reactor may trigger the occurrence of countercurrent flow which probably develops into a flooding regime followed by the zero penetration caused core cooling failure. During extensive studies in the flooding phenomena in the PWR hot leg, the geometry effects have been widely investigated. The present study investigates the effects of I/D ratios of the riser on the interfacial fluctuations during the counter-current flow on a 1/30 scaled down PWR hot leg geometry. Here, the liquid film fluctuations were acquired by using parallel wire array probes on the basis of a conductance concept. Three I/D ratios which were varied consisted 1.9 (R1), 3.9 (R2) and 8.3 (R3). The obtained data were analyzed on the basis of both time and frequency domains. From the PDF the flooding regime obtains multimodal distributions, while the PSD approaches lower frequencies with higher magnitudes corresponding to either the occurrence of water blockage or slugs. Keywords: I/D ratio, water level fluctuation, counter-current flow, PWR hot leg, parallel wire array probe, stochastic analysis.
SMART ANDON SYSTEM BASED ON INDUSTRIAL INTERNET OF THINGS (IIOT) Purnomo , Wahyudi; Maulana, Gun Gun; Suryatini, Fitria; Sunarya, Adhitya Sumardi
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1532

Abstract

In many industrial settings, there are several problems that can arise during the production process. These include machine breakdowns, quality issues, and unexpected delays, which can impact productivity, reduce overall efficiency, and result in lower quality output. In addition, without an effective monitoring system, it can be difficult to identify the root causes of these problems and take appropriate corrective actions.To address these challenges, the implementation of a smart andon system can be highly beneficial. This system enables real-time monitoring of the production process, allowing operators and management to quickly identify and respond to any issues as they arise. By providing instant notifications and alerts, the smart andon system can help reduce downtime, increase productivity, and improve product quality. It also enables more accurate and comprehensive data collection, facilitating better analysis and decision-making by management. Overall, the smart andon system can play a critical role in improving operational efficiency, reducing costs, and enhancing overall competitiveness in today's highly competitive industrial landscape.the implementation of a smart andon system has been shown to improve production efficiency, reduce downtime, and increase overall equipment effectiveness (OEE). The system allows for real-time monitoring of the production process, early detection of problems, and quick resolution of issues through timely alerts and notifications. This can result in significant cost savings for the industry, improved product quality, and increased customer satisfaction.
PENGARUH WATER COOLANT TERHADAP EFEKTIFITAS RADIATOR PADA MESIN TOYOTA KIJANG SERI 4K Elfiano, Eddy; Suripto, Heri; Hastuti, Kurnia; Rahman, Jhonni; Subekti , Purwo; Zinomeza , Eho
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1533

Abstract

The cooling system of an engine utilizes a radiator to regulate the temperature of the coolant, whice absorbs heat from engine to maintain its optimal operating temperature. The aim of the research is to evaluate the effectiveness of radiator using defferent types of water coolants, including gallon water. The study involves using a Toyota Kijang 4K series engine mounted on an engine stand. Data collection includes conducting four rotational variations for each coolant, incluidng galon water. The collected data includes parameters such as inlet and outlet temperature of the coolant, air temperature in front of and behind the radioator, wind speed measurements in those areas, and observation of the coolant flow rate. The findings reveal that coolant C demonstrates the highest average effevctiveness among the different coolant, with a value of 25,28%. Coolant B shows an average effectiveness of 21,98%, while coolant A has an average effectiveness of 21,30%. Galon water exhibts the lowest average effevtiveness, with a value of 18.33%. the radiator’s effectiveness is directly related to the rate of heat transfer, meaning that a higher heat transfer rate corresponds to a higher radiator effectiveness. Thus, based on this study, it can be concluded that coolant C is the most effective coolant in terms of radiator efectiveness and heat transfer.
PERANCANGAN SISTEM KONSTRUKSI MEKANIK 3D PRINTER GEOPOLYMER TYPE CARTESIAN Setiawan, Heri; Nopriyanti, Rani; Adi Soetopo, Antonius; Rusmana, Nandang; Gunawan, Iwan; Pandoe; Budi Harja, Herman; Rahmat Hadi, Faisal
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1543

Abstract

The population growth in Indonesia continues to increase every year, which causes a higher level of demand for civil buildings and houses. 3D concrete printing is an innovative construction method that has recently begun to be applied to the construction industry and has proven to be profitable in terms of optimizing construction time, cost, design flexibility and error reduction as well as being environmentally friendly. The geopolymer 3D printer is a 3D concrete printing machine specifically for extruding geopolymer mortar materials. This study aims to design a mechanical construction system for a 3D printer geopolymer machine. Geopolymer mortar has a unique strength compared to cement mortar and dries faster so it has better molding properties. The design of the cartesian type geopolymer 3D printer machine uses the VDI 2222 design method which consists of planning, conceptualizing, designing, and finishing. Based on this design method, a printing area of 5m x 5m x 3m is designed with a maximum printing speed of 100 mm/s. The results of this design meet the demands and are stated to be technically good in static calculations.
RANCANGAN TRACKING MATERIAL SYSTEM UNTUK PELACAKAN DAN PEMINDAHAN KOMPONEN ANTAR GUDANG (STUDI KASUS PT. PINDAD) Afif, Ilham; Pratikto; Sumantri, Yeni
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1544

Abstract

This journal presents the development of the Material Tracking Application at PT. Pindad. During the assembly process, some components may be rejected due to defects or non-compliance with other components from different suppliers. It is difficult to identify the origin of rejected components due to the lack of rejection data from each supplier. This issue led to the development of applications that can trace the origin of components by attaching QR codes to packages. Scanning the QR code activates the Quality Function to identify the origin of the component. QR codes were chosen because of their cost-effectiveness, low operational costs, and ease of reading compared to other Automatic Identification Procedure (Auto-ID) technologies. Another problem is the administrative process when moving parts/components from the component warehouse to the production warehouse. The recording process still uses paper-based documentation which is time-consuming and error-prone. Therefore, QR codes are also used to simplify and speed up the recording process by the security function. From designing web-based applications which are then deployed and run on Google's cloud services. The researcher then carried out a testing process with 2 stages, namely the process of verification and validation. It was found that the Material Tracking Application went well according to the researchers' expectations. There are still many opportunities for the development of this Material Tracking Application. Mainly development using other Auto-ID and different case studies in the world of manufacturing.

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