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STUDI KARAKTERISTIK NILAI ROLLING RESISTANCE PADA PRODUK SINGLE ROW DEEP GROOVE BALL BEARING TIPE 6000 Prakoso, Muhammad Ihsan; Jatisukamto, Gaguk; Darsin, Mahros; Asrofi, M; Triono, Agus
STATOR: Jurnal Ilmiah Teknik Mesin Vol 7 No 1 (2024): JURNAL STATOR
Publisher : Jurusan Teknik Mesin

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Abstract

Rolling resistance in bearings is rolling resistance in bearings that move rolling without sliding. The amount of rolling resistance force occurs depending on the magnitude of the coefficient of friction between the ball bearing and the outer and inner surfaces of the bearing. This research is in the form of testing the characteristics of rolling resistance values by experimental methods when given variations in rotational speed parameters and radial load variations. The results of research on single row deep groove ball bearing type 6000 with 207 Newton loading at 300 rpm rotation showed a rolling resistance value of 1.0823 Newton.
OPTIMASI MESIN PULPER SILINDER GANDA (PUL-1K) TERHADAP KUALITAS PENGUPASAN KOPI DENGAN METODE BOX BEHNKEN DESIGN Ali, Muhammad Mukti; Hermawan, Yuni; Jatisukamto, Gaguk; Darsin, Mahros; ,, Sumarji; Hardiatama, Intan
STATOR: Jurnal Ilmiah Teknik Mesin Vol 6 No 2 (2023): JURNAL STATOR
Publisher : Jurusan Teknik Mesin

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Abstract

The expansion of plantation area increased by 74.33% with a growth rate of 1.61%, in 1980 the area of coffee plantation area was 707,464 ha, while in 2016 the area was 1,233,294 ha. The majority of the coffee cherries produced are robusta coffee cherries and grow at an altitude of 400-700 m above sea level with a temperature of 21-24ºC. A wet coffee berry skin peeler is used to separate the coffee fruit skin, the stripping quality results depend on the use of shaft rotation and the gaps of the peelers, and the gaps of the hoppers. Experimental testing method using the Behnken box design method using shaft rotation of 300 rpm, 400 rpm, and 500 rpm, gaps of the peelers 3 mm, 4 mm, and 5 mm, and 5 cm, 7 cm, and 9 cm of hopper gaps. The gaps of the hoppers has the greatest impact on the results of stripping quality with the smallest P-Value of 0.001 and the largest T-Value of -6.66. The best stripping quality results were obtained in the 6th experiment with shaft rotation of 400 rpm, 3 mm gaps of the peelers, and 5 cm hopper spacing with a stripping value of 87.5%. The predicted variant of the shaft rotation factor is 382.828 rpm, the gaps of the peelers is 3 mm, and the gaps of the hoppers is 5 cm. It is predicted that the results of the stripping quality will reach 88.16%
The Effect of Nozzle Temperature, Infill Geometry, Layer Height and Fan Speed on Roughness Surface in PETG Filament Taqdissillah, Doohan; Muttaqin, Aris Zainul; Darsin, Mahros; Dwilaksana, Dedi; Ilminnafik, Nasrul
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 6, No 2 (2022)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v6i22022p074

Abstract

3D printing is a process of making three-dimensional solid objects from a digital file process created by laying down successive layers of material until the object is created. Many filaments can be used in 3D printing, one of which is PETG (PolyEthylene Terephthalate Glycol). PETG is a modification of PET (PolyEthylene Terephthalate) with added glycol at a molecular level to offer different chemical properties that provide significant chemical resistance, durability, and excellent formability for manufacturing. This study aims to find the most optimal parameter of surface roughness of PETG with different parameters of nozzle temperature, infill geometry, layer height and fan speed. Taguchi L16 (44), with four levels for each parameter, was used to determine the effect of each parameter. Each experiment was repeated five times to minimize the occurrence of errors. Based on the result, the effect of each parameter is nozzle temperature at 4.9%, infill geometry at 5.9%, layer height at 82.3%, and fan speed at 4.6%. Layer height has the highest effect on surface roughness, and other parameters have a low effect, under 7%. Research shows that the optimal combination of parameters is a nozzle temperature of 220 °C, infill geometry zig-zag, layer height of 0.12 mm, and a fan speed of 80 %.
Implementation of Internet of Things (IoT) in a Plastic Blow Moulding Machine and Its Performance Measurement Faqih, Muhammad Fadhlurrohman; Darsin, Mahros; iMuttaqin, Aris Zainul; Yudistiro, Danang
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 5, No 2 (2021)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v5i22021p096

Abstract

Efficiency and effectiveness are indispensable things in the production process. Accurate use of existing resources and the shorter cycle time of production are of particular concern to optimize the production process. This research aims to implement automation to a conventional blow molding. An advanced attempt was carried out to use the Internet of Things (IoT) to increase its efficiency while maintaining the quality of the products. The use of the nodeMCU microcontroller and the blynk application allows the operator to operate the machine without having to come into or having direct contact with the machine. The performance of automation and IoT were tested by examining the products using Taguchi design using quality criteria of nominal the best. The efficiency of the system was also considered by comparing the cycle production time. S/N ratio of Taguchi analysis showed that the optimum volume of the bottle would be achieved when applying the temperature, injection time, and holding time of 190 oC, 14 minutes, and 5 minutes respectively. The error or deviation is only 0.41%. The application of the IoT system takes 34.45 seconds for a cycle time production, which is 3.76 seconds faster than a conventional system.
Kecepatan Pembakaran Laminar dan Tinggi Api Premix pada Campuran Pertamax-Avgas dengan Etanol Nur Cahyo Hidayat Nasrullah, Muhammad; Nurkoyim Kustanto, Muh; Darsin, Mahros; Ilminnafik, Nasrul; Noor Hidayatullah Syuhri, Skriptyan
National Multidisciplinary Sciences Vol. 3 No. 1 (2024): PROCEEDING SEMAKIN E.1
Publisher : Universitas Muhammadiyah Jember

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Abstract

Bahan bakar penerbangan yang umum digunakan untuk pesawat dengan tipe mesin reciprocating adalah avgas 100 LL. Keandalan penggunaan bahan bakar ini masih belum tergantikan, khususnya di daerah Indonesia. Pada umumnya avgas menggunakan zat aditif berbahaya berupa tetraethyl lead atau timbal untuk meningkatkan performa bahan bakar ini. Meskipun dapat meningkatkan performa, zat aditif ini terkenal menjadi cancer agent hingga penyebab penurunan IQ akademik pada anak-anak. Beberapa penelitian untuk mengurangi penggunaan timbal pada bahan bakar penerbangan sudah beberapa kali dibahas oleh para peneliti, salah satunya dengan mencampurkan avgas dengan bahan bakar konvensional tanpa timbal. Namun jarang yang membahas mengenai kecepatan pembakaran laminar (SL) pada topik tersebut. Artikel ini bertujuan untuk mengetahui dampak pencampuran bahan bakar avgas dengan pertamax serta penambahan etanol, serta variasi nosel burner terhadap kecepatan pembakaran laminar (SL) dan tinggi api premix yang dihasilkan pada rasio ekuivalen 0,8; 1,0; dan 1,2. Metode bunsen burner dipilih sebagai alat pengujian, karena dinilai simpel dan memiliki hasil yang cukup akurat. Dari pengujian yang dilakukan etanol memiliki nilai S­L tertinggi. Campuran avgas dan pertamax memiliki kecepatan pembakaran yang lebih rendah dibanding avgas 100 LL murni, namun lebih tinggi dari pada pertamax murni. Sebaliknya hasil tinggi api berbanding terbalik. Namun dapat diketahui bahwa penambahan volume 30% etanol pada campuran terbukti meningkatkan kecepatan pembakaran yang dihasilkan. Selain data dari variasi bahan bakar, pengujian juga dilakukan dengan variasi diameter nosel. Dapat diketahui bahwa diameter nosel mempengaruhi nilai SL.
Hardness and microstructure of FDM 3D printed parts using self-made PLA-brass filaments Darsin, Mahros; Ramadhan, Ivan Fadilla; Sumarji, Sumarji; Dwilaksana, Dedi; Sutjahjono, Hary; Ales, Steve Korakan
SINERGI Vol 28, No 3 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2024.3.001

Abstract

Technological advancements in the industrial sector have led to rapid developments in 3D printing technology, enabling the creation of three-dimensional prototype models. Various filaments, including polyethylene terephthalate glycol, nylon, and polylactic acid, have been widely adopted in the industry. However, filaments composed of metal mixtures are relatively scarce in Indonesia, primarily available only through select online shops worldwide. The production and sale of such filaments present lucrative opportunities within the manufacturing industry. In this research, an experimental study was conducted to examine the hardness of test specimens fabricated using PLA-brass filament. The objective was to identify the optimal hardness value of the specimens. The study focused on three key parameters: nozzle temperature, layer height, and print speed, each at two different levels. The Taguchi L4(2³) experimental design was employed, along with S/N ratio and ANOVA analysis, to evaluate the results. The findings revealed that specific combinations of parameters yield favorable hardness values, as determined by the Taguchi Method. The optimal set of parameters for achieving good hardness values was determined to be a nozzle temperature of 230°C, a layer height of 0.2 mm, and a print speed of 40 mm/s. These results enhance the understanding of PLA-brass filament properties and facilitate the utilization of 3D printing technology in the manufacturing industry. 
KUAT BENDING, FRAKTOGRAFI, DAN STRUKTUR MIKRO HASIL 3D PRINTING BERBAHAN PLA (POLYLACTIC ACID) - TITANIUM Darsin, Mahros; Ismono, Firman Ema; Asrofi, Mochamad; Hermawan , Yuni; Hardiatama , Intan
Jurnal Rekayasa Mesin Vol. 15 No. 3 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i3.1631

Abstract

Manufacturing technology has experienced significant progress with various innovations, including 3D printing. In this study, an innovation was made using a filament made of PLA 60% and titanium 40%. Bending tests are carried out to determine the combination of 3D printing parameters that can produce the most optimal bending strength. This study uses the Taguchi method orthogonal matrix L4(23). The data is processed using Analysis of Variance (ANOVA). The parameters that produce optimal bending strength values are a nozzle temperature of 230 ⁰C, a print speed of 20 mm/s, and a layer height of 0.3 mm, with the highest bending strength value of 7.13 MPa and the lowest of 2.16 MPa. The factors that contributed significantly to the bending strength results were nozzle temperature of 52.84 %, print speed of 15.91 %, and layer height of 1.80 %.
Heat Treatment and Its Effect on Tensile Strength of Fused Deposition Modeling 3D-Printed Titanium-Polylactic Acid (PLA) Darsin, Mahros; Susanti, Rizqa Putri; Sumarji, Sumarji; Ramadhan, Mochamad Edoward; Sidartawan, Robertus; Yudistiro, Danang; Basuki, Hari Arbiantara; Wibowo, Robertoes Koekoeh Koentjoro; Djumhariyanto, Dwi
ComTech: Computer, Mathematics and Engineering Applications Vol. 15 No. 2 (2024): ComTech
Publisher : Bina Nusantara University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21512/comtech.v15i2.11255

Abstract

Titanium is a biocompatible metal commonly applied in biomedical fields such as bone and dental implants. Recently, the produced titanium-Polylactic Acid (PLA) filament for 3D printing Fused Deposition Modeling (FDM) technique is easier to operate and affordable. This filament contains less than 20% PLA, which is also biocompatible but hydrophobic and capable of producing inflammation of the surrounding artificial living tissue. Therefore, a heat treatment is needed to reduce or even eliminate PLA. The research aimed to optimize the mechanical properties and biocompatibility of titanium-PLA filaments through heat treatment, demonstrating significant advancements in 3D printing applications for biocompatible materials. A Thermogravimetric Analysis (TGA) was carried out to find out the right temperature for reducing PLA levels. Specimens were heat treated with four temperatures at 100oC, 160oC, 190oC, and 543oC, and two holding times of 60 and 120 minutes. The mass of the specimens was weighed before and after heat treatment to determine the mass reduction and tested for tensile, micrograph, and fractography observation. The result is a meagre mass reduction. The highest tensile strength of the heat-treated specimen with a heat treatment temperature of 160oC and a holding time of 60 minutes is 18.310 MPa. However, it is still below the strength of the non-heat treated specimen, 19.890 MPa. Specimens with low tensile strength have a microstructure that shows an uneven distribution of titanium particles. Last, fractography shows porosity in the specimens with the lowest tensile strength.
Optimization of the Number of Cylinder Blades in Coffee Pulper Machine: Finite Element Analysis and Simple Additive Weighting Methods Syahriza, Mochamad Rifki; Djumhariyanto, Dwi; Ilminnafik, Nasrul; Darsin, Mahros; Yudistiro, Danang; Basuki, Hari Arbiantara; Wibowo, Robertoes Koekoeh Koentjoro; Syuhri, Ahmad; Sumarji, Sumarji
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 8, No 2 (2024)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v8i22024p476

Abstract

The increasing interest in coffee in all circles means that coffee production and quality must always increase due to consumer demands. One way to maintain the quality of coffee beans is by breaking them down using a huller machine. This research aims to improve the optimization of coffee machines by modifying the cylinder blades of huller machines with variations of 3, 4, 5, and 7 cylinder blades in terms of static loading design and quality and production capacity of coffee bean breaking. The experiment was carried out using 400 rpm and breaking 10kg of dry coffee cherries every time the sample was taken. The research results show that the best sample collection is the variation of 3 cylindrical blades with the maximum stress and lowest deformation values of 6.67 MPa and 0.000737 mm. In terms of production quality, it shows that the best sampling was the three cylindrical blade variations with 50% whole and good coffee beans. In terms of production capacity, the most significant capacity was the seven cylindrical blade variations with a value of 294.11 kg/hour. Sampling from the four most optimal variations uses the SAW (Sample Additive Weighting) method. The most optimal result from the 4 test criteria, the variation of 3 cylindrical blades is the best because it has the highest score with a value of 0.9754.
Analysis of Titanium Mesh Ti6Al4V Formation Using Die Press Forming Machine for Cranioplasty Rizal, Ahmad Ayyub Syaiful; Darsin, Mahros; Wibowo, Robertoes Koekoeh K.; Anam, Khairul
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 8, No 2 (2024)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v8i22024p445

Abstract

Cranioplasty is required for patients with head defects, where the deformed part of the head is replaced with Ti6Al4V titanium wire implants. The titanium wire forming process is usually done manually, which can take a long time and give results that do not match the anatomical shape of the head. Therefore, it is important to develop domestic technology that can produce titanium wire automatically. This study aims to analyze the frame and mold of the automatic wire mesh molding machine before production. The tool is made using press forming method and finite element analysis with ANSYS software. The machine frame is made of 304 stainless steel material, while the mold uses ABS material. The analysis was performed with a constant load force of 100 N, corresponding to the maximum reading on the load cell. The simulation results show the deformation, strain, and von Mises stress of the machine frame and punch model, which are still far below the plastic deformation and UTS values of the material. However, the analysis results on the Ti6Al4V titanium die and mesh exceeded the UTS of the material in the cutting edge area of the die. Nevertheless, the die model can still be used because the maximum stress point is located at the edge of the die design area, where the titanium mesh will be cut when applied to the patient's skull implant. The results of this study are expected to help medical personnel in skull implant surgery and analysis of press machine manufacturing.
Co-Authors ,, Sumarji Agus Triono Ahmad Adib Rosyadi Ahmad Iqbal Fawaid Ahmad Rendi Maulana Ahmad Syuhri Al Wafi, Adib Ales, Steve Korakan Alfi Hasan Anam, Khairul Andi Sanata Angger Sudrajat Angger Sudrajat, Angger Antonius Cahya Prihandoko Ardhi Wiria Ahmad Aris Zainul Muttaqin Ariyo Anindito Asrofi, M Azizi, Agil Widhy Azmi Saleh Bambang Irawan Basuki , Hari Arbiantara Boy Arief Fachri Cahya Alief Prasetyo Cahya Alief Prasetyo Cahyadi, Tedi Setiawan Catur Suko Sarwono Chatarina Umbul Wahyuni Chen, Zhan Clarissa Putri Sholeha Danang Yudistiro Danang Yudistiro, Danang Yudistiro Danang Yudistito Danny Febriansyah Dedi Dwilaksana Deni Yudas Priawan Deny Tomy Andrianto Digdo Listyadi, Digdo Dimas Wahyu Syah Putra Dinata, Gerry Gardika Surya Dita Aprillia Doddy Parningotan Doohan Taqdissillah Dwi Djumhariyanto Dwi Djumhariyanto Dwi Hidayatul Qoryah, Rika Efendi , Moh Riski Elhamzah, Denaldy Elza Setya Fachruzzaki Fachruzzaki, Fachruzzaki Faqih, Muhammad Fadhlurrohman Faradin Adyatama Faris Ahmad Junaedi Fatkhur Rohman Fikril Hilmi Firdhi Januar Aldiro Firman Gustiawan Gaguk Jatisukamto Hadi Samsul Hafidz Ahmad Abdillah Halmi Palwa Guna Hanifudin, Muhamad Hardiatama , Intan Hari Arbiantara Hari Arbiantara Basuki Hari Arbiantara, Hari Hary Sutjahjono Hayun Indra Nur Iman Hermawan , Yuni Hery Indria Dwi Puspita Hutama, Tri Surya I Made Ivan Wiyarta Cakra Sujana Ilminafik, Nasrul Imam Rudi Sugara Imam Sholahuddin Indarto Indra Surya Iwanata Intan Hardiatama Ismono, Firman Ema Izharudin Ahmad Jatisukamto , Gaguk Joni Anggianto Khamdan Khavivi Kristianta, Franciscus Xaverius Kusno Kusno Kustanto, Muh. Nurkoyim Kustanto, Nurkoyim Laily Ilman Widuri Miftakhul Rohman Mochamad Asrofi Mochamad Edoward Ramadhan Mochamad Edoward Ramadhan Mochamad Edoward Ramadhan Mochammad Edoward Ramadhan Mohammad Firman Mohammad Firman, Mohammad Muh Nurkoyim Kustanto Muhamad Zaky Rizqullah Nurrosidi Muhammad Dimyati Nashrullah Muhammad Ghilman Badri Muhammad Ghilman Badri, Muhammad Ghilman Muhammad Maulana Andi Surya Muhammad Mukti Ali Muhammad Nur Cahyo Hidayat Nasrullah Muhammad Ridho Muhammad Sholihul Amin Muhammad Trfiananto Muhammad Trifiananto Nadila Laila Azhari Nailu Kotrin Nikmah Nasrul Ilminnafik Naufal Fardio Albajili Nicholas Rizaldy Nugraha, Dicky Aprilian Nurhasanah Nurhasanah Nurkoyim Kustanto, Muh Pasang, Timotius Pieter Muhammad Iko Marrendra Prakoso, Muhammad Ihsan Prayogo Alim Pangestu Puranggo Ganjar Widityo R. Koekoeh Koenjtoro Wibowo Rahma Rei Sakura Raihaan . Ramadhan, Ivan Fadilla Renald Rochman Mauludy Resha Dhiah Eka Yulianasari Rika Dwi Hidayatul Qoryah Rina Lestari Rina Lestari Rio Martha Febriana Rossy Rista Dea Wulandari Rizal, Ahmad Ayyub Syaiful Robertoes Koekoeh Koentjoro Wibowo Robertus Sidartawan Rossy, Rio Martha Febriana Rudi Sugara, Imam Sains Ilham Akbar Salahuddin Junus Salman Al Farisi Siregar Salmansyah, Dathantara Samsuri . Santoso Mulyadi Sari, Herninda Ayu Meylinda Setiawati, Tri Candra Soesatijono Soesatijono Soesatijono Soesatijono Sukma, Kinanti Wilujeng Sumarji Sumarji Susanti, Rizqa Putri Syahriza, Mochamad Rifki Syuhri, Skriptyan Noor Hidayatullah Timotius Pasang TRI HANDOYO Tri Surya Hutama Tri Wirayuda Putra Triana Lindriati W.C.S, I Made Ivan Wardatul Jannah Wazirotus Sakinah Wibowo, Robertoes Koekoeh K. Wibowo, Robertoes Koekoeh Koentjoro Yahya, Hafiz Indratma Yohan Rizal Kharisma Yulio, Agit Yoga Yuni Hermawan Yusron Maulana, Raden Muhammad Zhan Chen