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PENGENDALIAN KUALITAS PROSES FABRIKASI PANEL KOMPOSIT AMPAS KOPI MENGGUNAKAN METODE TAGUCHI Raihaan .; Yuni Hermawan; Ahmad Adib Rosyadi; Mahros Darsin; Robertus Sidartawan
STATOR: Jurnal Ilmiah Teknik Mesin Vol 6 No 1 (2023): JURNAL STATOR
Publisher : Jurusan Teknik Mesin

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Abstract

The use of composites has touched various fields, for example in land, sea and air transportation and household appliances. The coffee pulp particle composite panel produces new properties that are unique and affect the characteristics of mechanical strength, especially tensile strength and bending strength [7]. The standard for making good coffee pulp composite panels and producing optimal strength needs to be done [4]. To reduce the air bubbles created, a degasification process needs to be done [5]. In making composites using the hand lay-up method has several main parameters for its tensile strength, where the main parameters used are stirring speed 515 rpm, 915 rpm, 1430 rpm; duration of degasification 7.5 minutes, 10 minutes, 12.5 minutes; degasification pressure -30 kPa, -60 kPa, -90 kPa. The optimal results obtained were 24.88 MPa with an increase of 23.18% from previous studies using the initial combination.
Introduction to Chopper Machines as a Supporter of Increasing Production and Quality of Livestock Feed in Jember Jelbuk Village Dwi Djumhariyanto; Mahros Darsin; Hari Arbiantara Basuki; Robertoes Koekoeh Koentjoro Wibowo
Jurma : Jurnal Program Mahasiswa Kreatif Vol 7 No 1 (2023): Juni 2023
Publisher : LPPM UIKA Bogor

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32832/jurma.v7i1.1775

Abstract

Silage is animal feed fermented to add nutrition and increase feed availability, especially during the dry season. The feed fermentation process is faster if the feed has been chopped before. This service aims to introduce choppers to Jelbuk Village, Jember Regency farmers. The service begins by discussing the problems faced by farmers/breeders, chaired by Mr. Mahfudz. They wanted a portable mini chopper to move and operate this machine at each member's residence. The chopper is modified from the previous multi-function chopper machine, which can chop leaves and twigs and crush animal manure for compost raw materials. Socialization of this machine is carried out simultaneously with training in making silage. After demonstrating the machine's operation and maintenance, the service partners were enthusiastic and rushed to try this new counter at their homes. They hope coaching activities can be continued later with the technologies they need.
PENGARUH BENTUK TURBULATORS TERHADAP EFISIENSI SOLAR AIR HEATER DENGAN PENAMBAHAN SENSIBLE HEAT STORAGE MATERIALS Faradin Adyatama; Intan Hardiatama; Mahros Darsin
Jurnal Teknologi Vol 15, No 1 (2023): Jurnal Teknologi
Publisher : Fakultas Teknik Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jurtek.15.1.175-188

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Indonesia is an equatorial country. This makes Indonesia has a very abundant source of solar energy in Indonesia. One of the tools that can be developed using solar energy is solar air heaters. In its application, solar air heaters have weaknesses, one of which is the low heat transfer coefficient. In this study a reasonable amount of turbulator and heat storage material is used to increase the proportion of heat research. The purpose of this research is to study the variation of turbulator variations and the distance of each turbulator that is 2.5 cm and 3.5 cm to the efficiency of solar air heaters. Tests carried out using three halogen lamps as solar radiation. The radiation beam is controlled with a dimmer and monitored via a digital multimeter. The value of the intensity of radiation used is 577 W/m2; 675.6 W/m2; 730.2 W/m2; and 881.2 W/m2. Blowers are used as forced convection with mass flow rates of 0.0083 kg/s. The results show that the shape of the crimp turbulator can increase efficiency twice as much as the staggered turbulator, which is 25% and 50%, respectively for each crimp turbulator and staggered turbulator. The addition of the turbulator distance in the crimp turbulator can increase efficiency by 5%. However, the magnitude of the turbulator in the staggered turbulator decreases efficiency by 5%. This proves the importance of spacing so that it can achieve optimal results.
Optimasi kekilapan pada pengecatan pelat St37 dengan metode respon permukaan Mahros Darsin; Halmi Palwa Guna; Mochammad Edoward Ramadhan
Jurnal POLIMESIN Vol 17, No 2 (2019): Agustus
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jp.v17i2.938

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Pengecatan adalah proses pelapisan permukaan dengan pelapis berbentuk cair dengan tujuan untuk perlindungan dan keindahan. Untuk tujuan keindahan, salah satu tolak ukurnya adalah kekilapan yang dapat diukur dengan gloosimeter dalam satuan gloss unit (GU). Tujuan dari penelitian ini adalah untuk memeroleh nilai GU optimum dengan memvariasi parameter yang berpengaruh. Eksperimen dirancang dengan metode respon permukaan (RSM) dengan desain Box-Behnken tiga faktor dan masing-masing faktor tiga level. Faktor dan level tersebut adalah tekanan (3 bar, 4 bar dan 5 bar), diameter nozzle (1.2 mm, 1.3 mm dan 1.4 mm) dan suhu pengeringan pada oven pasca penegecatan (55 oC, 60 oC dan 65 oC). Masing-masing kombinasi parameter diulang tiga kali. Mesin cat tipe semprot digunakan dalam eksperimen ini pada material St37. Pengolahan data dengan Minitab 18 menunjukkan bahwa ketiga faktor yang berpengaruh terhadap kekilapan secara urut adalah tekanan, diameter nozzle dan suhu pengeringan. Nilai kekilapan tertinggi sebesar 50.9 GU dicapai pada kombinasi faktor tekanan 5 bar, diameter 1.3 mm dan suhu oven pengering dijaga pada 55oC. Sebaliknya dengan kombinasi tekanan 4 bar, diameter nozzle 1.3 mm dan suhu oven 65oC diperoleh kekilapan minimum serendah 22.7 GU. Analisis biaya menunjukkan bahwa biaya antara penelitian dan bengkel resmi menggunakan cat nitrocelullose memiliki selisih harga Rp. 205.908. Sedangkan perbandingan biaya dengan penggunaan cat polyurethane adalah Rp. 698.348. Dari selisih biaya dapat dilihat bahwa pelapisan dengan menggunakan cat polyurethane menghasilkan kualitas cat yang lebih baik serta nilai gloss unit lebih tinggi dibandingkan dengan penggunaan cat nitrocelullose. Jadi, semakin meningkat nilai gloss unit maka semakin banyak biaya produksi yang dibutuhkan.Kata Kunci: Pengecatan, Kekilapan, RSM, Box-Behnken, Analisis Biaya Optimization of shine in St37 plate painting  with the response surface methodAbstractPainting is a coating type by application of liquid film onto a surface. Two main purpose of painting is protection and decoration. For the later purpose, a method to quantify is by its glossiness using gloss meter in gloss unit (GU). This research purpose is to optimize glossiness by varying the factors influencing the glossy using Response Surface Methodology (RSM) with Box-Behnken design. Three factors and their variationas were: (i) pressure  (3 bar, 4 bar and 5 bar), (ii) nozzle diameter (1.2 mm, 1.3 mm and 1.4 mm) and (iii) the drying oven temperature (55 oC, 60 oC and 65 oC). The machine for painting was paint demonstrator with which using spray type on St37 material . Each combination of factor were repeated three times. Minitab 18 was employed for processing the data. The maximum glossinees of 50.9 GU was achived by using combination pressure of 5 bar, nozzle diameter of 1.3 mm and drying temperature of 55oC. While, combination of pressure of  4 bar, nozzle diameter of 1,4 mm and dryng temperatyre of 65oC resulted in the lowest glossinees of 22.7 GU. Another analysis also carried out on the cost of painting between real workshop and this research using two kind of paints. Painting using polyurethane would have different cost of Rp689,348. While when using nitrocellulose the cost difference was Rp205,908. The polyurethane paint usually used by the real workshop outweight in the glossy unit in compare to nitrocellulose which was used in this experiments.  Keywords: Coating, Gloss Units, RSM, Box-Behnken Design, Comparison of costs.
Optimization of electroplating thickness results for SS400 steel using the Taguchi method Ahmad Adib Rosyadi; Firman Gustiawan; Mahros Darsin; Yuni Hermawan; Mochamad Asrofi
Jurnal POLIMESIN Vol 20, No 2 (2022): August
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v20i2.2860

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SS400 steel is steel with a low carbon content (max 0.17 %C) or low carbon steel. SS400 applications are widely used in the construction industry, railway industry, bridges and others. The use of SS400 which is in direct contact with the surrounding environment will cause the appearance, quality, and usefulness of the material or material to decrease. One way to prevent and improve metal performance is electroplating. This study used SS400 carbon steel with chrome coating. The parameters in this study are a voltage of 3, 6, and 9 Volts; the temperature of 45, 50, and 55 oC; and the time of 20, 25, and 30 minutes. The Taguchi method L9(33) was used to design the experiments. Analysis of variance (ANOVA) shows that factors of chroming time, voltage, and temperature contribute to coating thickness at the level of 40.615%; 24.951%; and 10.369%, respectively. The maximum thickness of 47.340 µm could be achieved when using combination factors of plating time of 30 minutes, at 9 Volts, and keeping the temperature of the solution at 50 oC.
Effect of nano SiC addition on mechanical properties of Al-Nano SiC composite materials SS304 woven wire using stir casting method Alfi Hasan; Pieter Muhammad Iko Marrendra; Salahuddin Junus; Mahros Darsin
Jurnal POLIMESIN Vol 21, No 4 (2023): August
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v21i4.3494

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The wide variety of applications in various industries, such as automotive, aerospace, construction, and electronics, aluminum is one of the metals that needs to improve its mechanical properties. This study aims to determine the effect of adding reinforcing powder using the stir casting method on the mechanical properties of the Al-nano SiC/SS304 Wire Woven Composite material. The method used in this study is an experiment with the addition of a matrix to the composite material. The addition of nano metal was carried out to modify the mechanical properties of the aluminum material. Variation of the composition of each specimen using the volume fraction of nano-SiC (1%, 3%, 5%) and 4% Mg and the addition of woven SS304 wire on the tensile strength and hardness tests. The highest tensile test results for the 5% volume fraction variation were 149 MPa and the hardness test was obtained at 69 HRB for the 5% volume fraction variation
Development of MQL (minimum quantity lubricant) automation in applying cutting fluid on lathes Aris Zainul Muttaqin; Mahros Darsin; Yohan Rizal Kharisma; Ahmad Syuhri; Muhammad Trfiananto
Jurnal POLIMESIN Vol 20, No 2 (2022): August
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v20i2.2618

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It is normal to apply cutting fluid to machining, but using it excessively will harm the environment. One of the efforts to reduce it is to apply minimum quantity lubrication (MQL). This study aims to minimize the use of cutting fluid by designing a cutting fluid delivery system with Arduino Uno control. The developed MQL system can be controlled both based on temperature and time. This MQL system was a development from the previous system by replacing the limit and temperature sensor, nozzle, and mini compressor with a sprayer. The performance of this new MQL system was compared to a flooded cutting fluid feeding system. The experimental design of Taguchi L9 (3^4) with additional varied factors such as depth of cut, cutting speed, and feed rate. Each factor consisted of 3 levels. The measured output was cutting fluid consumption. S/N ratio analysis showed that the method of giving the cutting fluid most dominantly affected the outcome. ANOVA showed that more than 97.56% of the factors were dominated by the method. The combination of factors that would produce a minimum burst at a rate of 180 ml/hour if applying a combination of factors and a level of depth of cut 1.8 mm and a cutting speed of 120.89 m/min, provision of cutting fluid with the periodic MQL method and feed rate of 0.122 mm/rev. Meanwhile, the metal removal rate (MRR) analysis recommended the use of periodic cutting fluid methods at a depth of cut of 2.2 mm. The development of the new MQL either temperature control or periodic system control, both were able to comply with the MQL criterion, i.e. the maximum spray of 500 ml/h.
Mechanical properties of FDM 3D printed component using self-made PLA-titanium filament: hardness perspective Mahros Darsin; Faris Ahmad Junaedi; Agus Triono; Yuni Hermawan; Intan Hardiatama; R. Koekoeh Koenjtoro Wibowo; Hari Arbiantara Basuki
Jurnal Polimesin Vol 22, No 2 (2024): April
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v22i2.4118

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3D printing, also known as additive layer manufacturing, is a technique that creates three-dimensional objects or any shape from a digital model. It works by building objects layer-by-layer, similar to how a laser printer operates. Fused Deposition Modeling (FDM) is a widely used technique in 3D printing because it is easy to use, cost-effective in production, and environmentally friendly. This study focuses on a self-made filament made of a PLA-titanium mixture. PLA is a biodegradable thermoplastic polymer sourced from plants, whereas titanium is a strong, lightweight, and corrosion-resistant metal. To measure the hardness of different materials, there are several methods available. In this study, the Shore D hardness test, specifically designed for polymer materials, was used. Data were collected using the Taguchi method, specifically L4 (23), and the data were analysedusingAnalysis of Variance (ANOVA). The variations in print parameters examined in this study include nozzle temperature (230°C and 240°C), layer height (0.2 mm and 0.3 mm), and print speed (30 mm/s and 40 mm/s). The aim of this study was to determine whether there were any changes in the hardness of the specimens. The ANOVA results revealed that the most influential parameter was print speed, with a contribution value of 56.01%. The results demonstrated that the printing parameters affected the hardness of the printed specimens. The highest hardness level of 56.3 Shore D was obtained with a nozzle temperature of 240°C, a layer height of 0.3 mm, and a print speed of 30 mm/s. The application of this study was demonstrated through the creation of dentures made from PLA-titanium.
The Effect of SiC and Cu Weight Fraction on the Characteristics of Al 6061 Composite Sumarji Sumarji; Danny Febriansyah; Mahros Darsin; Wazirotus Sakinah; R. Puranggo Ganjar Widityo
Jurnal POLIMESIN Vol 21, No 1 (2023): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v21i1.3280

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Composites are made of multiple materials that are combined to create new materials with better properties. The purpose of this study is to determine the effects of SiC and Cu weight fractions on hardness, tensile strength, microstructure and scanning electron microscopy (SEM) of Al 6061 composites. The manufacturing method used for creating composites in this study was stir-casting. Each composite component and its functions are as follows: aluminum 6061 as the matrix, silicon carbide (SiC) as a reinforcement, and copper (Cu) functions to improve the characteristics of the composite. Variations were made by weight composition of SiC (1%, 3%, and 5%) and Cu (5% and 8%). Observations were carried out on their hardness, tensile strength, and microstructure; each of which using Rockwell hardness test B (ASTM E 18 standard), a multipurpose tensile testing machine, and SEM, respectively. The results of this study indicate that the addition of SiC and Cu affects the aluminum 6061 characteristics. The best result of the hardness test was shown at Al6061 + 5% SiC + 8% Cu (109.37 HRB). The best tensile strength (UTS) test result was shown at Al6061 + 5% SiC + 8% Cu (211.8 MPa) with elongation number of 2.8%. There has been a significant reduction in grain size under micro observations that occurred very well but was still relatively not uniform. The result of several SEM observation phases formed by the combination of Al6061 and the addition of 5% SiC + 5% Cu and 8% Cu showed an observation phase of AlZnMgCu, α (Al) + AlZnMgCu, Al2Cu, and Al2CuMg.
Effect of airflow rate and honeycomb channels addition on the efficiency of bagasse-fuelled top-lit updraft (TLUD) gasification stove Clarissa Putri Sholeha; Muhammad Trifiananto; Mahros Darsin; Andi Sanata; Imam Sholahuddin; Ariyo Anindito
Journal of Energy, Mechanical, Material, and Manufacturing Engineering Vol. 9 No. 1 (2024)
Publisher : University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/jemmme.v9i1.31776

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The use of Liquefied Petroleum Gas (LPG) fuels has increased over time and has triggered the innovation of renewable fuels that do not affect the environment. This renewable fuel is biomass. Biomass is derived from organic materials of plants or animals that can be used as fuel. The conversion of biomass into thermal energy using gasification stoves can increase thermal efficiency up to twice that of conventional biomass combustion. Common stoves that use nowadays is Top-Lit Updraft (TLUD) gasifier that easy to optimize. This type of gasifier has a simple design and can be fuelled with any type of biomass with a water composition of less than 20%. Gasification stoves have so far been developed using various biomass fuels, one of which is bagasse waste. Bagasse is also easy to obtain in Indonesia because it has an abundant number of quantities. In addition to the fuel aspect, the ability of the gasification stove to produce good thermal efficiency depends on the stove design, such as stove type, stove dimensions, and combustion airflow rate. It is tested with the water boiling test method using variations of airflow rate of 2 m/s, 3.5 m/s, 5 m/s, and 6.5 m/s and honeycomb channels addition. As a result, it reached 30% thermal efficiency.
Co-Authors ,, Sumarji Agil Widhy Azizi Agus Triono Ahmad Adib Rosyadi Ahmad Iqbal Fawaid Ahmad Rendi Maulana Ahmad Syuhri Al Wafi, Adib Ales, Steve Korakan Alfi Hasan Anam, Khairul Andi Sanata Angger Sudrajat Angger Sudrajat, Angger Antonius Cahya Prihandoko Aris Zainul Muttaqin Ariyo Anindito Asrofi, M Azmi Saleh Bambang Irawan Basuki , Hari Arbiantara Boy Arief Fachri Cahya Alief Prasetyo Cahya Alief Prasetyo Catur Suko Sarwono Chatarina Umbul Wahyuni Chen, Zhan Clarissa Putri Sholeha Danang Yudistiro Danang Yudistiro, Danang Yudistiro Danny Febriansyah Dedi Dwilaksana Deny Tomy Andrianto Digdo Listyadi, Digdo Dinata, Gerry Gardika Surya Doddy Parningotan Dwi Djumhariyanto Dwi Hidayatul Qoryah, Rika Efendi , Moh Riski Elhamzah, Denaldy Elza Setya Faqih, Muhammad Fadhlurrohman Faradin Adyatama Faris Ahmad Junaedi Fatkhur Rohman Firman Gustiawan Gaguk Jatisukamto Hadi Samsul Halmi Palwa Guna Hanifudin, Muhamad Hardiatama , Intan Hari Arbiantara Hari Arbiantara Basuki Hari Arbiantara, Hari Hary Sutjahjono Hayun Indra Nur Iman Hermawan , Yuni Hutama, Tri Surya Ilminafik, Nasrul Imam Rudi Sugara Imam Sholahuddin Indra Surya Iwanata Intan Hardiatama Ismono, Firman Ema Jatisukamto , Gaguk Joni Anggianto Khamdan Khavivi Kusno Kusno Kustanto, Muh. Nurkoyim Kustanto, Nurkoyim Laily Ilman Widuri Luviandy, Allen Miftakhul Rohman Mochamad Asrofi Mochamad Edoward Ramadhan Mochamad Edoward Ramadhan Mochamad Edoward Ramadhan Mochammad Edoward Ramadhan Mohammad Firman Mohammad Firman, Mohammad Muh Nurkoyim Kustanto Muhammad Dimyati Nashrullah Muhammad Ghilman Badri Muhammad Ghilman Badri, Muhammad Ghilman Muhammad Mukti Ali Muhammad Nur Cahyo Hidayat Nasrullah Muhammad Sholihul Amin Muhammad Trfiananto Muhammad Trifiananto Nasrul Ilminnafik Naufal Fardio Albajili Nugraha, Dicky Aprilian Nurkoyim Kustanto, Muh Pasang, Timotius Pieter Muhammad Iko Marrendra Prakoso, Muhammad Ihsan Prayogo Alim Pangestu Puranggo Ganjar Widityo R. Koekoeh Koenjtoro Wibowo Rahma Rei Sakura Raihaan . Ramadhan, Ivan Fadilla Renald Rochman Mauludy Rika Dwi Hidayatul Qoryah Rizal, Ahmad Ayyub Syaiful Robertoes Koekoeh Koentjoro Wibowo Robertus Sidartawan Rossy, Rio Martha Febriana Rudi Sugara, Imam Sains Ilham Akbar Salahuddin Junus Salman Al Farisi Siregar Salmansyah, Dathantara Samsuri . Santoso Mulyadi Sari, Herninda Ayu Meylinda Soesatijono Soesatijono Soesatijono Soesatijono Sukma, Kinanti Wilujeng Sumarji Sumarji Susanti, Rizqa Putri Syahriza, Mochamad Rifki Syuhri, Skriptyan Noor Hidayatullah Taqdissillah, Doohan Timotius Pasang TRI HANDOYO Tri Surya Hutama Triana Lindriati W.C.S, I Made Ivan Wardatul Jannah Wazirotus Sakinah Wibowo, Robertoes Koekoeh K. Wibowo, Robertoes Koekoeh Koentjoro Yahya, Hafiz Indratma Yohan Rizal Kharisma Yulio, Agit Yoga Yuni Hermawan Yusron Maulana, Raden Muhammad Zhan Chen