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Journal : Journal of Applied Engineering and Technological Science (JAETS)

Effect of Moisture Content of Green Sand on The Casting Defects Nanang Qosim; AM Mufarrih; Ali Sai’in; A. Hanif Firdaus; Fina Andika F. A.; Ratna Monasari; Zakki F. Emzain
Journal of Applied Engineering and Technological Science (JAETS) Vol. 2 No. 1 (2020): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1469.666 KB) | DOI: 10.37385/jaets.v2i1.77

Abstract

In this study, three percentages of moisture content on the green sand were benchmarked to be observed their effects on the casting defects. The metal used is scrap Al-Si with wt% of Al 59.7. The metal was melted in a furnace at 550 ºC then poured into sand molds and cooled for 24 hours before it can be removed, cleaned, and finished. There were prepared three specimens for each benchmark. Qualitative observation of defects was done by physical observations on the surface of the specimens. The observations show that on the moisture content of 2.5%, there is a defect in the form of porosity. Defects in the form of drops, misruns, blowholes, and shrinkage cavity are found on the benchmark 3.5%. The most severe defects are found on the benchmark 4.5% in the form of buckles and severe shrinkage cavities that are found in almost all specimens.
Finite Element Analysis of Miniplate for Post-Fracture Finger Rehabilitation Device Nanang Qosim; Ratna Monasari; Zakki F. Emzain; Lutfi Hakim; Ali Sai’in
Journal of Applied Engineering and Technological Science (JAETS) Vol. 2 No. 1 (2020): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (560.062 KB) | DOI: 10.37385/jaets.v2i1.160

Abstract

Miniplate plays an important role as one of the implant components used as a rehabilitation device for a post-fracture finger. In this study, an analysis was carried out to determine the strength of the miniplate design made from Ti-6Al-4V titanium alloy material. Simulation and analysis were carried out using the finite element method. The given input for modeling tensile and bending loads determined von Mises stress, kinetic energy, strain energy, and internal energy. The analysis showed that uneven von Mises stress and strain distribution have occurred. The critical concentration of stresses was located at the center of the miniplate and these values were a lot lower than the yield stress of Ti-6Al-4V.
Number of Machine and Material Requirements for Production Planning of Tablet Tooling with the Demand of 200 Units/Day Nanang Qosim; Andre Kurniawan; Moh. Nasir Hariyanto; Zakki F. Emzain; Moh. Hartono; AM Mufarrih
Journal of Applied Engineering and Technological Science (JAETS) Vol. 2 No. 2 (2021): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (407.845 KB) | DOI: 10.37385/jaets.v2i2.209

Abstract

Shaping and marketing a product in tablet form is an easy and economical alternative to product shaping. Products in tablet form now cover almost all fields, so that the demand for tablet tooling of various sizes and variations continues to increase. As an effort to support the effectiveness and proper industrial planning, it is necessary to carry out an analysis of the machine and material requirements to produce tablet tooling which is the aim of this study. To achieve these objectives, the methods used in this study include product design, operation plan analysis, and calculation of material requirements and number of machines. The result shows that the number of machine requirements to manufacture the die and punch of tablet tooling with the demand of 200 unit/day are two units of power hacksaw, five units of lathe machine, and a unit of milling machine. On the other hand, the material requirements needed in one day are 22.24 m (Ø45 mm x 5 bars) and 12.79 m (Ø18 mm x 3 bars).
Finite Element Analysis of SS316L-Based Five-Hole Plate Implant For Fibula Reconstruction Nanang Qosim; Zakki Fuadi Emzain; AM. Mufarrih; Ratna Monasari; Fataa Kusumattaqiin; Rangga E. Santoso
Journal of Applied Engineering and Technological Science (JAETS) Vol. 4 No. 1 (2022): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (611.906 KB) | DOI: 10.37385/jaets.v4i1.533

Abstract

This study analyzed the design performance of SS316L-based plate implant for fibula restoration using a Finite Element Analysis approach. The simulated model design has dimensions of 35 x 5 x 1.5 mm and five holes with 2-3 configuration. The results of the bending test simulation showed that the values for both displacement and Von Mises stress that occurred (0.008 mm and 116 MPa of each) were still considerably below the yield stress of the SS316L material. The same results were also shown in the tensile test simulation, although the clamping setting on the plate was changed on the other side. From this finite element analysis approach, the SS316L-based five-hole plate implant design has a fairly good strength performance as a fibular bone-implant restoration product.
Finite Element Analysis and Fabrication of Voronoi Perforated Wrist Hand Orthosis Based on Reverse Engineering Modelling Method Zakki Fuadi Emzain; Nanang Qosim; AM. Mufarrih; Syamsul Hadi
Journal of Applied Engineering and Technological Science (JAETS) Vol. 4 No. 1 (2022): Journal of Applied Engineering and Technological Science (JAETS)
Publisher : Yayasan Riset dan Pengembangan Intelektual (YRPI)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37385/jaets.v4i1.1199

Abstract

Other than surgery, post-stroke spasticity, fractures due to accidents, sports injuries, and musculoskeletal disorders due to office work on the wrist can be treated using a wrist-hand orthosis. The customized conventional methods usually have some drawbacks, which are more expensive, take a long time to manufacture, and require expert skills from medical therapists. The presence of reverse engineering (RE) technology can be applied in the medical field, such as the manufacture of prosthetic or orthosis devices. This study aims to develop a reverse engineering-based wrist-hand orthosis design, analyze it using the finite element method, and fabricate it. Research methods included 3D scanning, CAD modelling, model analysis, 3D printing, and postprocessing. The model material used was PLA with variations in the thickness of 5 mm, 5.5 mm, and 6 mm, and the load values range from 0 N to 30 N. The results of the equivalent stress analysis showed that the 5 mm thickness model could withstand a load of 30 N with a maximum equivalent stress of 23.46 MPa. With a safety factor value of 2.56, it was still relatively safe, and a critical area was at the back end of the model's palm between the thumb and index finger. The equivalent elastic strain and deformation results also had the same graphic trend with the maximum values for the same model, which were 0.0076 mm and 0.614 mm, respectively. The 3D printing FDM result showed that the Voronoi perforated wrist-hand orthosis prototype was sturdy, fit, and comfortable. It is expected to hold muscle tone and immobilize for hand rehabilitation.