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Core Material Manufacturing Study On Aluminum Composite Panel (ACP) Harmi Tjahjanti, Prantasi Harmi Tjahjanti; Fahruddin, A'rasy; Mulyadi, Mulyadi; Hardy Sujiatanti, Septia; Eryandrie Wicaksono, Majdi; Bamban Jakaria, Ribangun
Jurnal Improsci Vol 2 No 3 (2024): Vol 2 No 3 December 2024
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v2i3.579

Abstract

An aluminum composite panel (ACP) is a flat panel with aluminum plates/sheets that are rigid and strong but relatively lightweight. Between the two plates, the core material content is generally made of polyethylene and polyurethane. However, the two core materials are not resistant to high temperatures/heat. They are flammable, so it is urgent to make variations of other core materials resistant to high temperatures. This study aims to provide variations for ACP core materials using polymer materials resistant to high temperatures, namely Low-Density polyethylene (LDPE) and Polyoxymethylene (POM). The method used is experimental/fabrication of ACP making. The high-temperature test was carried out in a furnace with a temperature of 3000C, 3500C, and 4000C, each with a holding time of 1 hour. The results obtained from observing the microstructure using an Optical Microscope before and after the test damaged the core material while the Aluminum metal was still intact. The mass of ACP before and after testing also changed. Overall, at the three temperatures above, the LDPE core material does not withstand this temperature because the temperature is above the melting point of the LDPE material.
Investigation Study of Semi-Bio Briquettes and Synthesis Briquettes From Used Polymer Waste Plastic Bottles Harmi Tjahjanti, Prantasi; Bamban Jakaria, Ribangun; Febriyan Ikhsanudin, Achmad; Fernanda, Rexy Eca; Akbar, Ali; Fahruddin, A'rasy
Jurnal Improsci Vol 2 No 5 (2025): Vol 2 No 5 April 2025
Publisher : Ann Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62885/improsci.v2i5.668

Abstract

Up to 2022, Indonesians will produce 69 million tons of waste, of which 12.5 million tons, or 18.2%, will be plastic waste. Since 1995, the number has been growing dramatically. Recycling shredded waste to reduce its volume and enable processing into other materials is one way to manage plastic waste appropriately. This study specifically converted plastic bottle waste into briquettes for used polymer waste. Briquettes are made from recycled plastic bottles used to make polymer waste. There are two types of briquettes made from this waste: Semi-Bio Briquettes, which are made from recycled plastic bottles that have been used to make polymer waste mixed with natural materials like wood sawdust and coconut fiber and adhered with starch, and Synthesis Briquettes, which are made from recycled plastic bottles that have been used to make patchwork or fabric waste and paper waste. The next tests include (1) the Calorific Value Test (Bomb Calorimeter Method), (2) the Proximate Test following SNI 01-6235-2000, which assesses bound carbon, moisture content, ash content, volatile matter content, and other factors, and (3) the Gas/Smoke Emission Test following 2017 RI Minister of Environment and Forestry Regulation Standards. SEM was used to examine the microstructure of synthetic and semi-bio briquettes. While the calorific values for synthetic briquettes did not satisfy the specifications, the results for semi-bio briquettes met the standards. The proximate test results, however, revealed that the two briquettes did not meet the specifications for bound carbon content while meeting the standards for volatile matter content and moisture level. However, only semi-bio briquettes meet the requirements for ash content. The CO, CO2, and HC gas/smoke emission tests all yielded data that complied with the 2017 RI Minister of Environment and Forestry Regulation requirements. Semi-bio briquettes' microstructure observations were less hollow and denser than those of synthetic briquettes.
ANALISIS PENGARUH PERBANDINGAN TIMING INJEKSI MENGGUNAKAN VARIASI BAHAN BAKAR PERTAMAX DAN ETANOL TERHADAP PERFORMA MOTOR MATIC 110CC Bahri, Saiful; Fahruddin, Arasy; Tjahjanti, Prantasi Harmi; Iswanto, Iswanto
Otopro Vol 20 No 2 Mei 2025
Publisher : Universitas Negeri Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26740/otopro.v20n2.p44-50

Abstract

The application of ethanol as an alternative fuel needs to be continuously studied to face the energy crisis and environmental crisis. This study aims to determine the comparison of injection timing using pertamax and ethanol variations on torque, power, and efficiency in a 110cc automatic motorbike. Testing was carried out experimentally with variations in the percentage of pertamax ethanol mixture of: 15:85, 30:70, 45:55, 60:40, 70:30, and 80:20. Injection timing was modified using ECM software. Torque and power testing used a dynotest tool. The test results showed that power increased by 1.01 kW in the E45 mixture compared to standard timing, with SFC reaching 0.125 kg/kWh.
Analysis of the Effect of Using a Truck Cover and Wind Deflector on the Drag Coefficient of Trucks Efendi, Moch Miqdar; Fahruddin, Arasy; Windarta, Windarta; Widodo, Edi; Iswanto, Iswanto
TURBO [Tulisan Riset Berbasis Online] Vol 14, No 2 (2025): TURBO: Jurnal Program Studi Teknik Mesin
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v14i2.4193

Abstract

Penelitian ini menganalisis pengaruh penggunaan tutup bak dan deflektor angin terhadap koefisien drag (Cd) pada truk menggunakan simulasi terowongan angin. Penelitian meliputi empat konfigurasi: truk tanpa modifikasi, truk dengan tutup bak, truk dengan deflektor angin, dan kombinasi keduanya. Variabel bebas meliputi jenis modifikasi dan kecepatan angin (7 m/s, 8,5 m/s, 10 m/s), sedangkan variabel yang terikat adalah nilai koefisien drag (Cd). Hasil percobaan menunjukkan bahwa kombinasi tutup bak dan deflektor angin memberikan penurunan Cd paling signifikan hingga 34% dibandingkan kondisi tanpa modifikasi, diikuti oleh penggunaan individu tutup bak (16%) dan deflektor angin (24%). Penurunan CD ini mengurangi gaya drag secara signifikan, meningkatkan efisiensi aerodinamika, serta mengurangi konsumsi bahan bakar. Dengan demikian, modifikasi ini direkomendasikan sebagai solusi praktis untuk meningkatkan efisiensi kendaraan niaga dan mendukung ekosistem.
STUDY OF UNDERWATER FRICTION STIR WELDING PROCESS PARAMETERS ON AA6005-T6 MATERIAL FOR MARINE INDUSTRY AND UNDERWATER STRUCTURE APPLICATIONS Mulyadi, Mulyadi; Fahruddin, A'rasy; Firdaus, Rachmat; Ahfas, Akhmad
Jurnal Rekayasa Mesin Vol. 16 No. 2 (2025)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v16i2.1922

Abstract

This research explores Underwater Friction Stir Welding (UFSW) on AA6005-T6 material, focusing on identifying optimal process parameters to enhance joint quality in terms of macrostructure, tensile strength, impact strength, and hardness. The results from UFSW welding of AA6005-T6 indicate that optimal process parameters yield better joint quality. The macrostructure of specimens with optimal parameters, such as spc 7, demonstrates improved homogeneity and minimal defects. The highest tensile strength and impact strength were achieved in this specimen, with a tensile strength of 117.7 MPa and an impact strength of 0.944 joule/mm², compared to other specimens. Meanwhile, the hardness of the welded joints, which is lower than the base metal, reflects the influence of process parameters on the microstructure of the joints. Overall, these results underscore the importance of precise parameter control to achieve high-quality welds. This research provides valuable insights into the effectiveness of process parameters in producing high-quality joints in underwater welding environments and highlights the potential of UFSW as an innovative method for underwater welding.
Analysis of Anaerobic Digestion Installation Testing for Tofu Liquid Waste Utilization into Biogas with the Addition of Cow Manure Variations Purboyo, Prido Dwi; Fahruddin, A’rasy
Indonesian Journal of Microbiology Vol. 1 No. 1 (2024): April
Publisher : Indonesian Journal Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47134/ijm.v1i1.2472

Abstract

The purpose of this study is to convert tofu wastewater into biogas using an anaerobic digester with varying cow dung mixtures (10%, 15%, and 20%). The study method entails creating digesters including independent, dependent, and controlled variables. Variations in pH, temperature, biogas pressure, and biogas volume were detected throughout the course of a 15-day fermentation. The data show that in the 10% fluctuation, the greatest pH was on day 7 (7), whereas the highest temperature was 32°C on days 6 and 7. Biogas pressure emerged on day 6 (89.2 cmHg), resulting in a volume of 90 liters by day 15. In the 15% variation, the highest pH (7.2) occurred on day 8, with the highest temperature (34°C) on days 9 and 10. Biogas pressure began on day 5 (89.9 cmHg), with a biogas volume of 95 liters on day 15. The 20% variance resulted in the highest pH (7.4) on day 8 and the highest temperature of 35°C from days 9-11. Biogas pressure began on day 5 (90.7 cmHg), resulting in a biogas volume of 100 liters on day 15. This study sheds light on how to manage tofu waste into biogas with varying degrees of effectiveness and efficiency.
Manometer Design For Measuring Head Losses In Piping Test: Rancang Bangun Manometer Untuk Alat Ukur Head Losses Pada Uji Perpipaan Fernando, Ekki; Fahruddin, A'rasy
Indonesian Journal of Innovation Studies Vol. 13 (2021): January
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (225.7 KB) | DOI: 10.21070/ijins.v13i.531

Abstract

For the manometer that will be used in this study, using a U column type manometer filled with a fluid for measuring pressure, this manometer was designed using a simple tool at the time of manufacture. This manometer will be tested for its level of accuracy in the Head Losses test on the piping system. That is by using 3 types of fluids, namely resin, glycerol, and mercury where the pressure is generated from the flow of water in a straight pipe and an Elbow where this Manometer is placed in a straight pipe and also in the Elbow so here using 2 Manometers for testing. Then the test is carried out according to the specified variables, in order to obtain research data. After that determine the results of the pressure measurement of the 3 types of fluids used. The pressure measurement uses water discharge measuring 20, 15, and 10L/min. Then determine each result from each fluid where each fluid is experimented 3 times to determine the average value. If you have obtained the average value of each height difference (∆h) in each fluid, then determine the pressure value (Pa). The results of the Head Losses test on the piping test show that the resin value is close to the mercury value while the glycerol value is quite far. This shows that the density value of each fluid has an influence on the pressure value of each fluid. Keywords – Manometer; Pipe; Pressure; Head losses; resins; Glycerol; Mercury
Analysis of Bending Strength of Inert Gas Tungsten Welded Connections with Variations in Argon Gas Discharge and Strong Current on Aluminum 5083: Analisa Kekuatan Bending Sambungan Las Tungsten Inert Gas dengan Variasi Debit Gas Argon dan Kuat Arus pada Aluminium 5083 Purgiantono, Purgiantono; Fahruddin, A'rasy
Indonesian Journal of Innovation Studies Vol. 14 (2021): April
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (278.118 KB) | DOI: 10.21070/ijins.v14i.540

Abstract

The purpose of this study was to determine the bending strength of the weld in the connection process with Tungsten Inert Gas (TIG) to the 5083 series aluminum (Al) plate 6 mm thick, the welding was carried out with various current strength treatments, namely 130 A, 140 A, 150 A. and Argon gas discharge of 5 lt/minute, 10 lt/minute, 15 lt/minute in each welding process, and also to find out the defects in the weld area after the bending test was carried out. The method used in this study is the analytical method, which is the method used to test by adding different treatments of current and gas discharge variations during the specimen welding process, so that later on we will get a different welding strength difference in each specimen. From the results obtained from the research on this sample, welding using Argon gas discharge which is
Analysis of Tensile Strength of Inert Gas Metal Welding on Aluminum 5083 with Variations in Argon Gas Current and Discharge: Analisa Kekuatan Tarik Hasil Las Metal Inert Gas pada Aluminium 5083 dengan Variasi Kuat Arus dan Debit Gas Argon Sektiawan, Hadi Bagus; Fahruddin, A'rasy
Indonesian Journal of Innovation Studies Vol. 14 (2021): April
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (285.31 KB) | DOI: 10.21070/ijins.v14i.541

Abstract

In the technology industry, metal raw materials such as steel and aluminum have an important role in the production process, as so far there is no metal that cannot be joined by welding. Metal Inert Gas (MIG) welding method is a gas arc welding that uses a welding wire as well as an electrode. In the Metal Inert Gas (MIG) welding process, the heat from this welding process is generated by a welding arc formed between the wire electrode and the workpiece. The purpose of this study was to determine the tensile strength of the welding results in the connection process with Metal Inert Gas (MIG) against aluminum (Al) 5083 series 6 mm thick, the welding was carried out with various current strength treatments, namely 120 A, 130 A, 140 A. and Argon gas discharge 5 lt/minute, 10 lt/minute, 15 lt/minute in each welding process. This research is useful to know and understand about the analysis of the welding process on aluminum 5083 with a thickness of 6 mm with Metal Inert Gas (MIG) welding process using vertical (3 grove) welding techniques. The method used in this study is the analytical method, which is a method for testing by adding different treatments of current and discharge variations of Argon gas during the welding process of the specimen, so that different welding strengths will be obtained in each specimen.
Global Industrial Efficiency Revolutionized by Automated Lathe: Efisiensi Industri Global yang Direvolusi oleh Mesin Bubut Otomatis Rokhman, Fatori; Fahruddin, A'rasy
Indonesian Journal of Innovation Studies Vol. 25 No. 2 (2024): April
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i2.1119

Abstract

The implementation of an automatic lathe, utilizing hydraulic drive and PLC programming, stands as a significant advancement in industrial engineering aimed at augmenting productivity while circumventing additional labor requirements. Through meticulous research, it was discerned that the predominant issue plaguing the production process was the occurrence of stoppages due to irregular or unstable dimensions in the output, particularly concerning the Item Bush K0JA Left. Employing methodologies such as SIPOC analysis and the 4M framework revealed that the root cause primarily stemmed from machine-related factors, exacerbated by fluctuations in the installation, resulting in misalignments and subsequent dimension inaccuracies. Addressing this, a targeted intervention involving the addition of locking bolts to the material fixture mitigated the stoppage occurrences significantly, with the operator rectifying positioning irregularities on average 1200 minutes per month. This intervention not only enhanced operational efficiency but also yielded tangible cost savings, amounting to Rp 578,000 monthly or Rp 6,936,000 annually, attributed to the prevention of production downtime. The implications of this study underscore the importance of proactive measures in streamlining manufacturing processes, thereby optimizing resource utilization and economic viability. Further research avenues could delve into the optimization of maintenance protocols for automated machinery and the exploration of advanced sensor technologies to preemptively detect dimensional inconsistencies, thus bolstering overall production resilience and efficacy. Highlight: Advanced machinery integration boosts manufacturing efficiency. Root cause analysis reveals process optimization insights. Cost savings demonstrate practical impact of production enhancements. Keywoard: Automatic lathe, Industrial engineering, Productivity enhancement, Dimensional accuracy, Cost savings
Co-Authors Abdul Rosyid Abdullah Barafi, Keigen Achmad Febriyan Ikhsanudin Adi Irawan Aditya Pratama Afif Fakhruddin Agung Budy Wijoyo Agus Hermawanto Ahmad Ahfas Ahmad Bukhori Akhmad Ahfas Al Amien, Mochammad Sandi Alamsyah, Candra Firman Ali Akbar Ali Akbar Alifiana , Yesi Andika Tri Serviantyo Sukma Kusnadi Andre Fajariansyah Andrea Setiawan Andriani Eko Prihatiningrum Anggit Prastio Anom Isti , As’ad Araffi, Moh. Faisal Arif Wisnu Isha Mahendra Barafi, Keigant Abdullah Budiandari, Rahma Utami Dewanto, Dodik Hari Djatmiko Ichsani Edi Widodo Edi Widodo, Edi Efendi, Moch Miqdar Eko Prasetio Putro Eryandrie Wicaksono, Majdi Febriyan Ikhsanudin, Achmad Fernanda, Rexy Eca Fernando, Ekki Hardy Sujiatanti, Septia Herman Herman Herman Sugianto Heru Santoso iswanto Iswanto -, Iswanto Iswanto Iswanto Iswanto Iswanto Iswidiyanto, Vicky Iwan Hadi Suratno Izza Anshory Junggie Guko Armfirst Komarudin, Udin Lukman Hudi Luthfi Frans Setiawan Martoni Maulana, Achmad Bagas Moch Miqdar Efendi Mochamad Aldhy Saputro Alamsyah Mochamad Vicky Fadli Mochammad Sandi Al Amien Mohamad Hakam Muhammad Anggie Cahya Saputra Muhammad Ibrahim Muhammad Iqbal Nur Fadillah Muhammad Rizal Ma’arif Muhammad Syahril MULYADI Mulyadi Mulyadi Mulyadi Mulyadi Muslichah Erma Widiana Nabil Azka Hanani Nia Nuraeni Suryaman Nugroho, Wistyo Nugroho Nurrochman, Mochammad Pangestu, Eka Adji Prantasi Harmi Tjahjanti Prasetia, Adhita Purboyo, Prido Dwi Purgiantono, Purgiantono Puspawarna, Rangga Bayu Putro, Eko Prasetio R Dimas Adityo Rachmat Firdaus Rangga Bayu Rendy Rakhmad Fakhrizi Rexy Eca Fernanda Ribangun Bamban Jakaria Rico Ryan Ernanda Ridho Choirul Anam Rokhman, Fatori Royyan Firdaus Ryan Ernanda, Rico Saiful Bahri Satria Agung Wibisono Satria Candra Laksmana Sektiawan, Hadi Bagus Septian Firmansyah Sigit Hermawan Sulis Yulianto Surono, Bambang Suryaman, Nia Nuraeni Sutejo, Herman Therix Vernanda Rikmawan Wibisono , Satria Agung Wijoyo, Agung Budy Windarta Windarta Windarta, Windarta Yoyok Wahyudi Yudistira, Muhammad Dwi Andika Yulianto, Mochammad Yunus, Moh