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Journal : Journal for Technology and Science

IMPLEMENTATION OF RELIABILITY CENTERED MAINTENANCE (RCM) II IN PACKAGING INDUSTRY PRODUCTION MACHINERY MAINTENANCE ACTIVITIES: Implementasi Reliability Centered Maintenance (RCM) II Pada Aktivitas Perawatan Mesin Produksi Industri Packaging Nugroho, Wahyu; Sukmono, Tedjo
Journal for Technology and Science Vol. 1 No. 1 (2024): Journal for Technology and Science
Publisher : PT ANTIS INTERNATIONAL PUBLISHER

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61796/ipteks.v1i1.91

Abstract

Along with the increasing need for productivity and the use of high technology in the form of production machines and factories, the need for maintenance functions is also increasing. At PT. Weiss Tech, a packaging machine manufacturer, has problems mainly related to wire cut machine malfunctions which cause interruptions and delays in the production process and reduce machine performance. In overcoming these problems in this study, the Reliability Centered Maintenance (RCM) II method from Failure Modes and Effect Analyze (FMEA) was used. RCM II is one of the methods used to determine which components are due for repairs, while FMEA is defined as a method for identifying the root cause of engine failure. From the results of calculations using FMEA and RCM II, the results of the maintenance interval for the Electromotor component (electric motor) with a maintenance interval of 20 hours, for the Lower and upper nozzle components (upper and lower nozzles) with a maintenance interval of 181 hours, and for the Roller component (drive roller) ) with a treatment interval of 177 hours
TRACTOR PAINT QUALITY CONTROL BY INTEGRATING THE SIX SIGMA METHOD AND FAIL MODE AND EFFECT ANALYSIS (FMEA) PT. XYZ Setiawan, Ardhi Wahyu; Sulistiyowati, Wiwik; Jakaria, Ribangun Bamban; Sukmono, Tedjo
Journal for Technology and Science Vol. 2 No. 3 (2025): Journal for Technology and Science
Publisher : PT ANTIS INTERNATIONAL PUBLISHER

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61796/ipteks.v2i3.427

Abstract

Objective: The aim of this research is to find out the main factors that cause defects in painting parts and make appropriate suggestions/improvements to reduce and prevent defects in the painting process. Methods: The Method employed is that The method used is the Six Sigma method and the FMEA (Failure Mode Effect and Analysis) method. Six Sigma in technical methods is oriented towards a statistical approach to calculating product defects. The goal is to reduce process variance by eliminating defects that interfere with customer satisfaction. FMEA is a technical analysis which, if carried out correctly and at the right time, will provide great value in helping the decision making process. Results: The Results show that The research results show that the average DPMO value for tractor product production on weekdays from January 1 2023 to April 30 2023 is 107618.46 with an average sigma value of 2.74. Novelty: The recommendation for improvement from the FMEA method is that the cause of the defect with the highest RPN value is painting that does not comply with the SOP of 576. The proposed improvement for the cause of this defect is supervision of painting employees. The Novelty is derived from the specific application and findings of the Six Sigma and FMEA methods in addressing the painting defects at PT. XYZ.
Co-Authors Abdul Rohman Abdul Rohman Adistyas Nastiti, Octavia Afreni Hamidah Afrilia, Riska Agus Subagyo Ahmad Fikri Ardianto Alfian Fajar Gunawan Ali Mashar Ali Sadikin Amatullah, Dhiny Angela, Fitrah Cornellya Apriliana Sari Wulandari, Indah Arba, Risqi Mutia Asni Johari Azhari, Asri Bambang Haryadi Benedika Ferdian Hutabarat Boy Isma Putra Budi, Yusuf Effri Prastyo Cahyana , Atikha Sidhi Dani Sartika Dawam Suprayogi Diwanti Faradiba, Nabila Dristiana, Fila Dwi Kakung Saputro Dzati Fauziyah Ervan Johan Wicaksana Erwin Widiantono Fikrianto, Muhammad Hafid Fila Dristiana Gusti Nurina Azhariani Hadian, Mohammad Ekki Hafizah, Mutia Hana Catur Wahyuni Harlis Harlis Hartanti, Lusia Permata Sari Hery Murnawan, Hery Ihsan, Mahya Jamaluddin Jamaluddin Khairatinisa, Khairatinisa Krisna Risky Putra Irawan Leksono, Rudy Bowo Lestari, Wiwik Puji Lindyawati, Lely M.Haris Efendi Hsb Mardhotillah, Bunga Marodiyah, Inggit Mauli, Fajar Dwi Mishani, Adinda Chamilia Mochammad Imam Mashuri Mohammad Buchori Much Syafiudin Muhammad Arizki Zainul Ramadhan Muhammad Dio Dwi Septian Mukhammad Surya Lesmana Muswita Muswita Nafis Khumaidah Natalia, Desfaur Nazifa, Boti Iffa Novi Prastyanda Putra Pratama Nugraha, A. Prima Nugroho, Dizsa Arliansyah Nurma M. Hidayatulloh Octavia Adistyas Nastiti Pangestu, Retno Putra, Tri Syukria Putri, Andini Faizatul Putri, Arinda Jayanti Putri, Melinda Aprilia Rachman, Meisya Azzahra Radiana Atika Sari Rany Riyantati, Dena Rasyid, Mohammad Andi Ribangun Bamban Jakaria Rizky Janatul Magwa Rudy Bowo Leksono Salsabila, Nisrina SANDI KURNIAWAN Sanjaya, Muhammad Erick Saputra, Nur Qomaruddin Sari , Indah Apriliana Sari W, Indah Apriliana Sari Wulandari, Indah Apriliana Setiawan, Ardhi Wahyu Setiawan, Ari Rio De Sigit Wahono sisiliani, fitria trisna Sofillauny, Zahara Suhadak Sulistiono Suzanti, Sriliah Syaifullah, Dikril Ilham Tia Wulandari Upik Yelianti Utomo, Pradita Eko Prasetyo Varid Jainuri Wahono, Sigit Wahyu Nugroho Wahyu Setiawan, Ardhi Wardhani, Devira Kusuma Wawan Kurniawan Wijatmiko, Erie Fadma Noer Fitriana Winda Dwi Kartika, Winda Dwi Wiwik Sulistiyowati Wulandari, Indah Apriliana Sari Yoppie Wulanda Zurweni Zurweni