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Analisis Faktor Penyebab Keausan Flens Roda LRT Jabodebek pada Lintasan Lengkung Zulkarnain, Akbar; Perwira, Dimas Adi; Atmaja, Dadang Sanjaya; Putra, Moch Virgie Pradana; Oktaria, Dhina Setyo
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 1 (2026): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i1.48584

Abstract

The flange is an essential part of the wheel that serves to guide the wheel as it passes through curves. If worn, the flange can cause derailments and reduce the wheel’s service life. In LRT Jabodebek, flange wear is relatively high, requiring re-profiling (turning). This study aims to identify the effects of flange wear and explore methods to mitigate it. The analysis method uses a fishbone diagram to identify the root causes. The results show that flange wear is caused by the high number of curves with a radius less than 150 meters, which do not fully comply with existing maintenance standards. Reduced surface hardness due to repeated reprofiling and lack of thorough inspection during maintenance also contributes. Efforts to reduce wear include re-evaluating curves with small radii, adjusting rail widening and elevation, using coolant during turning, and conducting more thorough visual and manual inspections. Additionally, applying lubricant to the flange and rail curves can help minimize wear. 
Analysis of Optimum Speed of ROLA Transportation with Flat Cars (GD 400910) on the Minimum Curve of the PPI Madiun Track Using Universal Mechanism Software Dadang Sanjaya Atmaja; Mohamad Imron Mustajib; Dimas Adi Perwira; Ilham Satrio Utomo; Henry Widya Prasetya; Destika Riski Putrihastiaji; Izza Anwer
Journal of Railway Transportation and Technology Vol. 5 No. 1 (2026): March
Publisher : Politeknik Perkeretaapian Indonesia Madiun

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37367/jrtt.v5i1.70

Abstract

An innovative solution for low-emission and environmentally friendly freight transport is the Rollende Landstraße (ROLA) train. Research at the Indonesian Railway Polytechnic (PPI) in Madiun conducted dynamic simulations to analyze safe operating speeds when crossing minimum curved tracks with a radius of 42 meters to prevent derailment. The simulation results show that the optimal speed limit for ROLA transport is 14 km/h for fully loaded trucks, 17 km/h for half-loaded trucks, and 19 km/h for unloaded trucks. This speed must be maintained constantly when passing through curves to ensure safety and comfort.
The Effect of Adding Corn Cob Inhibitor to Primer Paint as a Corrosion Retardant On Train Roofs (Mild Steel SS 400) Akbar Zulkarnain; Edi Nyoto Setyo Marsusiadi; Achmad Sholih Zidni; Dadang Sanjaya Atmaja; Willy Artha Wirawan
Journal of Railway Transportation and Technology Vol. 5 No. 1 (2026): March
Publisher : Politeknik Perkeretaapian Indonesia Madiun

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37367/jrtt.v5i1.84

Abstract

Corrosion is one of the main problems that can reduce the quality and service life of steel materials in the railway industry, especially on train roofs made of SS400 mild steel. This study aims to examine the effectiveness of adding natural inhibitors from corn cob ash to epoxy primer paint in inhibiting the rate of corrosion and increasing the adhesive strength of the paint. The inhibitor was made through a process of extracting silica from corn cob ash and mixing it into the primer paint at various concentrations. Fourier Transform Infra Red (FTIR) testing was used to identify the silica content in the inhibitor, while testing was carried out on the adhesive strength using an adhesion tester and the corrosion rate using the weight loss test method in HNO₃ solution. The results showed that the addition of corn cob ash inhibitor formed a protective layer on the metal surface, improved paint adhesion, and significantly reduced the corrosion rate. This study demonstrates that the use of agricultural waste such as corn cobs as a natural inhibitor is an innovative, economical, and environmentally friendly solution for controlling corrosion in steel materials in the railway industry.
MATERIAL KOMPOSIT LAMINASI SERAT KARBON-NYLON DENGAN ADDITIVE ALUMINUM POWDER UNTUK BODY LORI Widya Prasetya, Henry; Sanjaya Atmaja, Dadang; Adi Perwira, Dimas
Jurnal Penelitian Sekolah Tinggi Transportasi Darat Vol 13 No 2 (2022): December 2022
Publisher : Politeknik Transportasi Darat Indonesia - STTD Bekasi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55511/jpsttd.v13i2.640

Abstract

Dalam proses perawatan prasarana perkeretaapian, dibutuhkan alat transportasi yang mampu mempercepat proses perawatan, efisiensi waktu, dan proses yang mudah dalam pengoperasian. Lori inspeksi merupakan alat transportasi yang sesuai untuk proses perawatan prasarana perkeretaapian. Lori inspeksi adalah kendaraan angkut dengan atau tanpa penggerak sendiri yang dapat diangkat dari rel di jalan bebas oleh tenaga yang ada pada kendaraan tersebut dalam waktu tidak lebih dari 2 menit. Lori inspeksi elektrik PPI Madiun masih memiliki beban total diatas 100 kg. Beban yang berat akan mengurangi nilai efektifitas penggunaan lori dan membahayakan operator, sehingga dibutuhkan beberapa inovasi untuk mengatasi masalah tersebut. Pertama dengan material pembentuk bodi lori, dibutuhkan material yang kuat dan ringan. Komposit adalah material alternatif yang dikembangkan sebagai pengganti material tradisional sejak dua puluh tahun terakhir. Komposit untuk bodi lori ini menggunakan epoxy resin sebagai matriks pengikat, serat karbon-serat nilon dan aluminium powder sebagai filler yang disusun dengan tingkat variasi laminasi. Pembuatan komposit dengan metode hand lay-up. Hasil penelitian menunjukkan bahwa susunan laminasi antar serat didalam penyusun penguat material komposit dengan metode hand lay up akan mempengaruhi kekuatan tarik. Kekuatan tarik tertinggi sebesar 17.82 MPa, pada spesimen 1A yang susunan seratnya dengan laminasi CNCNCN serat karbon, serat nilon, serat karbon, serat nilon, serat karbon, dan serat nilon. Kekuatan tarik terendah sebesar 13 MPa, pada spesimen A3 yang susunan seratnya dengan laminasi NNCCNN serat nilon, serat nilon, serat karbon, serat karbon, serat nilon, dan serat nilon.
DESAIN ALAT PENGISI MINYAK PELUMAS KOMPRESOR PADA LOKOMOTIF utomo, ilham; Sanjaya Atmaja, Dadang; Diru Infanther, Wahyuda
Jurnal Penelitian Sekolah Tinggi Transportasi Darat Vol 14 No 2 (2023): December 2023
Publisher : Politeknik Transportasi Darat Indonesia - STTD Bekasi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55511/jpsttd.v14i2.653

Abstract

Kompresor merupakan komponen penting pada lokomotif. Kompresor berfungsi memompa udara menuju main reservoir (tangki udara utama). Udara yang telah dimampatkan akan digunakan untuk melayani peralatan – peralatan seperti pengereman, suling dan pemasir. Kompresor memerlukan penggantian minyak pelumas secara rutin. Apabila pelumas yang telah memasuki masa pergantian tidak diganti. Maka akan timbul potensi kerusakan komponen karena sudah terkontaminasi gram halus atau partikel yang dapat merusak komponen. Tujuan penelitian ini adalah merancang alat pengisi minyak pelumas kompresor yang cepat serta mudah dalam pengoperasian. Penelitian ini difokuskan pada perancangan alat pengisi minyak pelumas kompresor pada lokomotif. Simulasi aplikasi menunjukan rancangan konstruksi rangka aman karena memiliki faktor keamanan minimal sebesar 18,6 yang mana alat dinyatakan aman karena safety factor minimum adalah 1,25-2. Waktu pengisian menjadi lebih cepat serta jumlah tenaga kerja pada pengisian minyak pelumas kompresor berkurang. Keamanan dalam pengisian meningkat dan menjadi minim tumpahan minyak atau ceceran minyak
Analysis of the Cooling Load of the CC 206 Locomotive Driver's Cab for Determining the Air Conditioning System Capacity Balla Wahyu Budiarto; Dadang Sanjaya Atmaja; Dimas Adi Perwira
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 3 (2026): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i3.61398

Abstract

The locomotive driver's cabin receives high thermal loads due to solar radiation through the large glass field and heat from the diesel engine room, thus requiring an air conditioning system with the right capacity for the comfort and safety of the operator. This study calculated the cooling load of the CC 206 Locomotive cab and compared it with the installed air conditioning capacity. Calculation using the CLTD/SCL approach heat load method (Hidayat & Restu, 2017; ASHRAE; SNI 03-6572-2001) with data on the structure and material of the casing from the technical data of the facility, at the design conditions of cabin temperature 25.5 °C, outside temperature 32.78 °C, and engine room temperature 40 °C.  The conductance value (U) of each element is calculated from the arrangement of the material layers. The results showed a total cooling load of ± 2,585 W (≈ 2,222 kcal/h; ≈ 0.73 TR), dominated by solar radiation through glass and ventilation latent loads. The capacity of the TERMORAIL TRC-8000 installed air conditioner is 8,000 kcal/hour, approximately 3.6 times the calculated load of tune; The margin is functional for pull-downs and extreme conditions. It was concluded that the installed air conditioning unit is very adequate in a tune-like manner, with the potential for optimization in glass shading and compressor capacity regulation.
EMPOWERING VOCATIONAL UNIVERSITY STUDENTS THROUGH GEN-AI IN THE SOCIETY 5.0 ERA: A BLENDED LEARNING COMMUNITY SERVICE PROGRAM IN MADIUN Damar Isti Pratiwi; Dadang Sanjaya Atmaja; Dimas Adi Perwira; Dedik Tri Istiantara; Ardian Yosep Yohannes; Abdul Ayiz; Kiki Juli Anggoro; Muhammad Khabiburrohman
Madiun Spoor : Jurnal Pengabdian Masyarakat Vol 6 No 2 (2026): October 2026
Publisher : Politeknik Perkeretaapian Indonesia Madiun

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37367/nb41tx19

Abstract

The rapid development of digital technology and artificial intelligence has created new demands for vocational higher education institutions to prepare graduates who are adaptive, innovative, and competitive in the Society 5.0 era. This community service program aimed to empower vocational university students in Madiun through the integration of Generative Artificial Intelligence (Gen-AI) to improve learning effectiveness, digital literacy, and employability-oriented soft skills. The program involved 100 students divided into 4 training classes and facilitated by 6 instructors from national and international professional backgrounds. The implementation lasted for 6 weeks and consisted of four stages: preparation through needs analysis, synchronous learning through two offline workshop sessions at Politeknik Perkeretaapian Indonesia Madiun, asynchronous learning through a flipped learning model, and final evaluation. Various digital platforms were utilized, including ChatGPT, Canva, Google Forms, Kahoot!, Wayground, Pear Deck, and Socrative. The findings revealed high participation rates, improved academic productivity, stronger communication confidence, better collaboration skills, and increased awareness of ethical AI use. The combination of synchronous and asynchronous learning proved effective in creating an engaging and sustainable learning ecosystem. This program demonstrates that Gen-AI can become a strategic tool for empowering vocational students and preparing future graduates to compete in the railway industry and broader global workforce.
Effect of Tool Pin Diameter on the Tensile Strength of Friction Stir Welded AA6061 Joints: Implications for Railway Carbodies Henry Widya Prasetya; Dadang Sanjaya Atmaja; I Made Agus Putrawan; Dimas Adi Perwira; Ilham Satrio Utomo; Moch Aziz Kurniawan
Journal of Railway Transportation and Technology Vol. 5 No. 2 (2026): November
Publisher : Politeknik Perkeretaapian Indonesia Madiun

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37367/jrtt.v5i2.99

Abstract

Friction stir welding (FSW) is a solid-state joining process that is increasingly used to fabricate aluminum railway carbodies. This study examined the effect of tool pin diameter on the tensile properties of FSW joints in 6 mm thick AA6061-T6 aluminum plates. High-speed steel tools with a 13 mm flat shoulder and straight cylindrical pins of 3, 4, and 5 mm diameter were fabricated by turning, and butt joints were welded on a conventional milling machine at a rotational speed of 1130 rpm, a traverse speed of 20 mm/min, and a tilt angle of 3°. Three joints were produced for each pin diameter (n = 3), and one transverse tensile specimen was tested from each joint. Results are reported as mean ± standard deviation and were analyzed using one-way ANOVA, the Kruskal–Wallis test, and Spearman’s rank correlation. The mean tensile strength decreased from 210.06 ± 5.87 MPa with the 3 mm pin to 190.96 ± 26.57 MPa and 146.36 ± 62.26 MPa with the 4 and 5 mm pins, respectively, while the scatter increased with pin diameter. Owing to the small sample size and large scatter, the differences among group means were not statistically significant (p = 0.206); however, pin diameter was negatively correlated with tensile strength (ρ = −0.74, p = 0.023). Visual inspection revealed less weld flash with the 3 mm pin, consistent with the smaller volume of material displaced by the pin. Within the tested range, the 3 mm pin provided the highest and most consistent tensile strength.
Root Cause and Risk-Based Analysis of Excessive Smoke Emissions from CC206 Diesel Locomotives: An Exploratory Mixed-Methods Study Dadang Sanjaya Atmaja; Henry Widya Prasetya; Putra Tata Insan Nur Razzaq; Abdallah A. A. Lhwaint; Azaz Ramang Pambudi
Journal of Railway Transportation and Technology Vol. 5 No. 2 (2026): November
Publisher : Politeknik Perkeretaapian Indonesia Madiun

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37367/jrtt.v5i2.105

Abstract

Excessive smoke from diesel locomotives signals incomplete combustion and degrades engine performance and air quality. This exploratory mixed-methods study examined factors associated with smoke level in CC206 locomotives running B40 biodiesel at a depot in Yogyakarta, Indonesia, using records from January to June 2026, and ranked maintenance risks. Twenty-four fault-history records from 21 locomotives (injector age, fuel pressure, combustion chamber temperature, visually rated smoke level) were analyzed with ordinal logistic regression and separation-robust sensitivity analyses; technician interviews were analyzed with content analysis, root cause analysis (RCA), and failure mode and effect analysis (FMEA). Combustion chamber temperature was associated with smoke level (B = 0.069, p = .022), but every level-9 record exceeded 740 °C and every other record was at or below 640 °C, so the estimate is unstable and implies neither a gradient nor causation. Injector age and fuel pressure showed no detectable association. FMEA ranked injector damage (RPN = 360), non-optimal maintenance scheduling (280), and clogged fuel filters (210) highest. The findings are hypothesis-generating and require verification with larger, instrumented data that include normally operating locomotives.
Structural Reengineering of the TB1014 Bogie Bolster with Air Spring Secondary Suspension Using the Finite Element Method Dimas Said Shodiqul Rahmad; Ilham Satrio Utomo; Dadang Sanjaya Atmaja; Dimas Adi Perwira; Fadli Rozaq; Alfi Tranggono Agus Salim
Journal of Railway Transportation and Technology Vol. 5 No. 2 (2026): November
Publisher : Politeknik Perkeretaapian Indonesia Madiun

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37367/jrtt.v5i2.119

Abstract

The bogie bolster is a critical component that transfers vertical and lateral loads between the carbody and the bogie frame. This study evaluated the structural safety of a reengineered TB1014 bogie bolster in which the coil-spring secondary suspension was replaced with an air spring, and compared it with the original coil-spring bolster under identical conditions. A three-dimensional finite element model, built in SolidWorks and analyzed in Ansys Workbench 2024, was subjected to the static overload cases of UIC Code 515-4, with the vertical overload applied at the center pivot and side bearers simultaneously as a conservative envelope. The model was verified through a mesh-convergence study and reaction-force equilibrium; it was not physically validated. Under vertical loading, the air-spring bolster produced a maximum von Mises stress of 161.56 MPa and a deflection of 0.699 mm, versus 167.08 MPa and 1.030 mm for the coil-spring design. Under combined transverse-and-vertical loading, the values were 142.56 MPa and 0.659 mm versus 168.06 MPa and 1.032 mm. Both designs remained below the 245 MPa yield strength of SS400, with factors of safety of 1.52–1.72 and 1.46–1.47, respectively. Within a linear static analysis, the reengineered bolster satisfies the static strength requirement with a higher margin.
Co-Authors Abdallah A. A. Lhwaint Abdul Ayiz Achmad Sholih Zidni Aco Wahyudi Efendi Adi Perwira, Dimas Ajeng Tyas Damayanti Akbar Zulkarnain Akbar Zulkarnain Akbar Zulkarnain Alfi Tranggono Agus Salim Andrew Joewono Ardian Yosep Yohannes Astuti, Septiana Widi Azaz Ramang Pambudi Balla Wahyu Budiarto Daffa Ricta Ricardo Damar Isti Pratiwi Damar Isti Pratiwi Damayanti, Ajeng Tyas Dedik Tri Istiantara Destika Riski Putrihastiaji Dimas Adi Perwira Dimas Adi Perwira Dimas Adi Perwira Dimas Said Shodiqul Rahmad Diru Infanther, Wahyuda Edi Nyoto Setyo Marsusiadi Erlangga, Aditya Wahyu Ersaputra, Arya Yudha Fadli Rozaq Fajar, Hafidh Fiqran Febrilian, Benecdiktus Ergo Firjatullah, Aisha Aristawidya Firmansyah Fariz Prasaja Hanung Dwi Pamungkas Hari Boedi Wahjono Henry Widya Prasetya Henry Widya Prasetya I Made Agus Putrawan Ilham Satrio Utomo Imron, Nanda Ahda Izza Anwer Kiki Juli Anggoro Kurniawan, Moch Aziz M Nurhadi Marsusiadi, Edi Nyoto Setyo Moch Aziz Kurniawan Mohamad Imron Mustajib Muhammad Khabiburrohman Natriya Faisal Rachman Nurhadi, Muhamad Nurul Fitria Apriliani Oktaria, Dhina Setyo Perwira, Dimas Adi Pradana, Adrian Prasetya, Henry Widya Pratama, Martin Willy Eka Puspita Dewi, Puspita Puspitasari, Mariana Diah Putra Tata Insan Nur Razzaq Putra, Moch Virgie Pradana Ricardo, Daffa Ricta Rifa'i, Afaf Fadhil Rihandoyo, Ken Ken Tabitha Rochmat Septian Hermawan Shakti, Panka Mahendra Teguh Arifianto Utomo, Ilham Wahyu Tamtomo Adi Wahyu Tamtomo Adi, Wahyu Tamtomo Waskito, Ario Widya Prasetya, Henry Wirawan, Willy Artha Yusuf Adhisuryo Zulkarnain, Akbar