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Journal : JURNAL TEKNIK INDUSTRI

Analisis Dan Perancangan Ulang Leaf Trolys Yang Memenuhi Kaidah-Kaidah Ergonomi (Studi Kasus di PTP. Nusantara VI Pabrik Teh Danau Kembar) Emelia Sari
JURNAL TEKNIK INDUSTRI Vol. 1 No. 1 (2011): Volume 1 No 1 Maret 2011
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Indusri Universitas Trisakti

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (814.342 KB) | DOI: 10.25105/jti.v1i1.6996

Abstract

Leaf trolys have been utilized in PTPN VI to transfer tea-leaves between workstations. 75% of operators suffer from manual handling injuries after using  leaf trolys mostly on their back and waist. Rapid Upper Limb Assessment (RULA) method is  utilized to analize whether those injuries caused by working posture. The analysis states all working postures not ideal and need to be changed immediately (level 4). Ideal working postures achieved by redesigning of leaf trolys i.e. new handle, hidraulics, changing the wheel size and  positition. Compliance of ergonomy principles is evaluated by RULA. The analysis reports all working postures have degraded from level 4 to level 1 or 2. Time evaluation reports mostly working postures have reduced the standard time,  especially in tea-leaves transfer activity from leaf trolys to DIBN 1 machine inlet by 62,39%.
Simulasi Perbaikan Tata Letak Lantai Produksi Untuk Meningkatkan Output Produksi Tas pada PT. TIJ Auliya Dewi Oktriana; Iveline Anne Marie; Rina Fitriana; Emelia Sari; Ahmad Farhan
JURNAL TEKNIK INDUSTRI Vol. 13 No. 2 (2023): VOLUME 13 NO 2 JULI 2023
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Indusri Universitas Trisakti

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25105/jti.v13i2.17506

Abstract

Intisari— PT. TIJ adalah perusahaan yang memproduksi tas wanita. Salah satu hasil produksi dengan permintaan yang tinggi adalah tas yang dipasarkan dengan merk jual LC. Permasalahan yang terjadi ialah lamanya waktu produksi pembuatan tas yang disebabkan oleh tata letak lantai produksi yang belum baik. Lamanya waktu produksi pembuatan tas menyebabkan perusahaan belum dapat mencapai target output produksi tas LC. Diperlukan evaluasi tata letak lantai produksi saat ini dengan melakukan simulasi menggunakan software ProModel untuk mendapatkan perbaikan rancangan tata letak lantai produksi dengan memanfaatkan Algoritma Genetika dan bantuan MATLAB. Tujuan dari penelitian ini adalah mengetahui usulan perbaikan peningkatan output produksi tas berdasarkan hasil evaluasi simulasi tata letak lantai produksi di PT TIJ. Tahapan penelitian ini dimulai dengan pengumpulan data serta evaluasi tata letak lantai produksi menggunakan checklist sheet dan Peta Aliran Proses pembuatan tas sebagai dasar perancangan model simulasi. Hasil simulasi model awal menghasilkan waktu produksi tas selama 4,32 jam atau 259,2 menit. Dengan menggunakan pendekatan Algoritma Genetika dan bantuan MATLAB dilakukan iterasi sehingga mendapatkan tata letak lantai produksi yang lebih baik sehingga dapat menurunkan waktu produksi pembuatan tas. Pengembangan skenario model simulasi dengan penambahan peralatan pemindahan barang berupa rak beroda menghasilkan waktu simulasi produksi sebesar 211,2 menit (penurunan waktu produksi sebesar 19%). Usulan perbaikan tata letak menggunakan pendekatan Algoritma Genetika dengan penambahan material handling berupa rak beroda sebanyak 50 menghasilkan waktu simulasi sebesar 211.2 menit menghasilkan output produksi 1669 tas perhari atau mencapai 83% dari target output produksi tas. Abstract— PT. TIJ is a company that produces women's bags. One of the products with high demand is the bag which is marketed under the selling brand LC. The problem that occurs is the length of production time for making bags caused by the layout of the production floor that is not good. The length of production time for making bags has caused the company to not be able to achieve the output target of LC bag production. It is necessary to evaluate the current production floor layout by simulating using ProModel software to get improvements to the production floor layout design by utilizing Genetic Algorithms and MATLAB assistance. The purpose of this study is to find out the proposed improvements to increase the output of bag production based on the evaluation results of the production floor layout simulation at PT TIJ. The stages of this research began with data collection and evaluation of the layout of the production floor using a checklist sheet and Flow Map of the process of making bags as a basis for designing a simulation model. The initial model simulation results produce a bag production time of 4.32 hours or 259.2 minutes. By using the Genetic Algorithm approach and the help of MATLAB, it is iterated to get a better production floor layout so that it can reduce the production time for making bags. The development of a simulation model scenario with the addition of goods moving equipment in the form of wheeled racks resulted in a production simulation time of 211.2 minutes (a 19% reduction in production time). The proposed layout improvement using the Genetic Algorithm approach with the addition of material handling in the form of 50 wheeled racks resulted in a simulation time of 211.2 minutes resulting in a production output of 1669 bags per day or reaching 83% of the target output for bag production.
Proposed Project Selection & Prioritization Framework during Front-End Planning (FEP) for Revitalization Project Portfolio at Indonesian Oil Refinery Plant Ridha Satria; Rahayu Setiawati Arifin; Emelia Sari
JURNAL TEKNIK INDUSTRI Vol. 13 No. 1 (2023): VOLUME 13 NO 1 MARET 2023
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Indusri Universitas Trisakti

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25105/jti.v13i1.17510

Abstract

Abstract— Due to their aging, refinery facilities face the threat of suffering from incidents and accidents. Even fatal injury may be caused if running without proper maintenance planning. The revitalization project is performed intended to replace, repair, or increase production capacity at an existing refinery. Like other projects in the construction sector, the revitalization project tends to experience the same common flaws in their performance; project delay, cost overrun, scope creeping, operational mishaps, and canceled or stopped. The best time for a project to experience idea development, conduct scope changes, prepare excellent project engineering, etc., is at the Front-end Planning stage. This paper focused on project selection and prioritization at the Front-end Planning. The focus is then zoomed in to the sub-stage of Front-end Planning (initiation, conceptual, and basic engineering design). The aim is to eliminate the infeasible and unpromising projects that cannot meet the requirement. This focus is necessary before more resources are expended, which can ignite catastrophic events in the organization, primarily financial.The literature reviews have been done on the references to develop a comprehensive framework that decomposes the front-end planning into three sub-phases, providing the platform for project selection in each stage with its different focus and objectives. The new framework is proposed emphasizing the gate review and decision gates for those three sub-stages under the Front-end planning phase. The framework also provides the windows of having different selection criteria at each stage; hence the proper criteria will be efficiently used at the right time. Project proposals must go through a prioritization process since the organization's resource is not unlimited. Project proposals would experience the evaluation and selection as an individual project and, at a subsequent level, would be evaluated as part of the project proposals pool where the Project Management Office will prioritize the suitable projects worth execution.
Simulasi Perbaikan Tata Letak Lantai Produksi Untuk Meningkatkan Output Produksi Tas pada PT. TIJ Auliya Dewi Oktriana; Iveline Anne Marie; Rina Fitriana; Emelia Sari; Ahmad Farhan
JURNAL TEKNIK INDUSTRI Vol. 13 No. 2 (2023): VOLUME 13 NO 2 JULI 2023
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Indusri Universitas Trisakti

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25105/jti.v13i2.17506

Abstract

Intisari— PT. TIJ adalah perusahaan yang memproduksi tas wanita. Salah satu hasil produksi dengan permintaan yang tinggi adalah tas yang dipasarkan dengan merk jual LC. Permasalahan yang terjadi ialah lamanya waktu produksi pembuatan tas yang disebabkan oleh tata letak lantai produksi yang belum baik. Lamanya waktu produksi pembuatan tas menyebabkan perusahaan belum dapat mencapai target output produksi tas LC. Diperlukan evaluasi tata letak lantai produksi saat ini dengan melakukan simulasi menggunakan software ProModel untuk mendapatkan perbaikan rancangan tata letak lantai produksi dengan memanfaatkan Algoritma Genetika dan bantuan MATLAB. Tujuan dari penelitian ini adalah mengetahui usulan perbaikan peningkatan output produksi tas berdasarkan hasil evaluasi simulasi tata letak lantai produksi di PT TIJ. Tahapan penelitian ini dimulai dengan pengumpulan data serta evaluasi tata letak lantai produksi menggunakan checklist sheet dan Peta Aliran Proses pembuatan tas sebagai dasar perancangan model simulasi. Hasil simulasi model awal menghasilkan waktu produksi tas selama 4,32 jam atau 259,2 menit. Dengan menggunakan pendekatan Algoritma Genetika dan bantuan MATLAB dilakukan iterasi sehingga mendapatkan tata letak lantai produksi yang lebih baik sehingga dapat menurunkan waktu produksi pembuatan tas. Pengembangan skenario model simulasi dengan penambahan peralatan pemindahan barang berupa rak beroda menghasilkan waktu simulasi produksi sebesar 211,2 menit (penurunan waktu produksi sebesar 19%). Usulan perbaikan tata letak menggunakan pendekatan Algoritma Genetika dengan penambahan material handling berupa rak beroda sebanyak 50 menghasilkan waktu simulasi sebesar 211.2 menit menghasilkan output produksi 1669 tas perhari atau mencapai 83% dari target output produksi tas. Abstract— PT. TIJ is a company that produces women's bags. One of the products with high demand is the bag which is marketed under the selling brand LC. The problem that occurs is the length of production time for making bags caused by the layout of the production floor that is not good. The length of production time for making bags has caused the company to not be able to achieve the output target of LC bag production. It is necessary to evaluate the current production floor layout by simulating using ProModel software to get improvements to the production floor layout design by utilizing Genetic Algorithms and MATLAB assistance. The purpose of this study is to find out the proposed improvements to increase the output of bag production based on the evaluation results of the production floor layout simulation at PT TIJ. The stages of this research began with data collection and evaluation of the layout of the production floor using a checklist sheet and Flow Map of the process of making bags as a basis for designing a simulation model. The initial model simulation results produce a bag production time of 4.32 hours or 259.2 minutes. By using the Genetic Algorithm approach and the help of MATLAB, it is iterated to get a better production floor layout so that it can reduce the production time for making bags. The development of a simulation model scenario with the addition of goods moving equipment in the form of wheeled racks resulted in a production simulation time of 211.2 minutes (a 19% reduction in production time). The proposed layout improvement using the Genetic Algorithm approach with the addition of material handling in the form of 50 wheeled racks resulted in a simulation time of 211.2 minutes resulting in a production output of 1669 bags per day or reaching 83% of the target output for bag production.
Peningkatan Efisiensi Proses Produksi Obat MEF di PT. XYZ dengan Pendekatan Lean Manufacturing Ahsan Khalfani Sabara; Docki Saraswati; Iveline Anne Marie; Idriwal Mayusda; Emelia Sari
JURNAL TEKNIK INDUSTRI Vol. 13 No. 3 (2023): VOLUME 13 NO 3 NOVEMBER 2023
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Indusri Universitas Trisakti

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25105/jti.v13i3.19414

Abstract

Intisari-PT. XYZ adalah perusahaan farmasi yang menghasilkan produk obat generik. Permintaan produk obat MEF pada PT XYZ belum dapat terpenuhi dikarenakan proses produksi obat MEF yang belum optimal. Penelitian bertujuan melakukan evaluasi meminimasi waste yang terjadi, untuk dapat meningkatkan performansi proses produksi obat MEF. Upaya meminimasi waste menggunakan pendekatan lean manufacturing yang diawali dengan pemetaan current value stream mapping (C-VSM) terhadap kegiatan proses produksi obat MEF. Hasil pemetaan C-VSM menunjukkan 14 kegiatan tidak memberikan nilai tambah (non-value added) terhadap produk dengan 4 jenis pemborosan (waste) yaitu waste waiting, defect, transportation dan over processing. Nilai MLT (manufacturing lead time) dan PCE (process cycle efficiency) pada C-VSM adalah 324506 detik dan 39,13%. Perbaikan yang diusulkan pada waste waiting berupa pelatihan operator setiap bulan, penambahan rak untuk peletakan prosedur pengemasan induk (PPI), penyusunan jadwal dan pembuatan form inspeksi mesin stripping. Usulan perbaikan untuk meminimasi waste defect adalah perancangan alat bantu pembatas foil dan pembuatan form pembersihan sensor nozzle, sedangkan untuk eliminasi waste over processing dilakukan dengan menghilangkan aktivitas rekonsialisasi bon putih. Future VSM yang merupakan proyeksi VSM apabila usulan perbaikan dilakukan, dengan nilai MLT proyeksi sebesar 301716 detik dan PCE proyeksi sebesar 52,4%, didapatkan peningkatan efisiensi proses produksi sebesar 13,3% dan diproyeksikan adanya peningkatan output produksi, namun belum dapat memenuhi permintaan produksi pada periode puncak. Perusahaan disarankan untuk mengevaluasi kembali ketersediaan sumber daya produksi yang dimiliki dalam penentuan target produksi terkait pemenuhan permintaan kebutuhan obat MEF. Abstract— PT. XYZ is a pharmaceutical company that produces generic drug products. The demand for MEF medicinal products at PT. XYZ cannot be fulfilled because the MEF drug production process is not yet optimal. The research aims to evaluate minimizing the waste that occurs, in order to improve the performance of the MEF drug production process. Efforts to minimize waste use a lean manufacturing approach, which begins with mapping current value stream mapping (C-VSM) on MEF drug production process activities. The results of the C-VSM mapping show that 14 activities do not provide added value (non-value added) to products with 4 types of waste, namely waste waiting, defects, transportation and over processing. The MLT (manufacturing lead time) and PCE (process cycle efficiency) values on C-VSM are 324506 seconds and 39.13%. Proposed improvements for waste waiting include monthly operator training, adding shelves for placing main packaging procedure (PPI), preparing schedules and creating stripping machine inspection forms. The proposed improvement to minimize waste defects is to design a foil barrier tool and create a nozzle sensor cleaning form. Meanwhile, eliminating waste over processing is done by eliminating the white bill reconciliation activity. Future VSM is a VSM projection, if the proposed improvements are carried out, the MLT and PCE values are projected to reach 301716 seconds and 52.4%. There has been an increase in production process efficiency by 13.3% and a projected increase in production output, but it is still unable to meet production demand during peak periods. The recommendation for companies is to re-evaluate production targets according to resource availability in an effort to meet demand for MEF drugs.
Co-Authors Abu, M.Y. Abu, Mohd Yazid Abu, Mohd. Yazid Agung Sasongko Agustin, Meilan Ahmad Farhan Ahmad Farhan, Ahmad Ahsan Khalfani Sabara Amal Witonohadi Amran, Tiena Andi Arni Soraya Andry Prima Annisa Dewi Akbari, Annisa Dewi Ardilla Jefri Karista Ari Saputro, Ari Aris, Nurul Haziyani Asri Nugrahanti, Asri Auliya Dewi Oktriana Baehaqi Bambang Rahadi Widiatmono Dadan Umar Daihani Dadang Surjasa, Dadang Dedy Sugiarto Dewayana, Triwulandari Satitidjati Dewi Nilamsari Didien Suhardini Djohar Tjintamani Docki Saraswati Dorina Hetharia Dorina Hetharia Fani Puspitasari Febriana Lestari Ghani, Nadiatul Adilah Ahmad Abdul Goni, Feybi A. Gusni Muharam Habyba, Anik Nur Hartini Hartini Harudin, Nolia Idriwal Mayusda Ilham, Ahmad Indah Permata Sari Isnaeni Nabilah Isnaeni Nabilah Iveline Anne Marie Jaafar, Nur Najmiyah Jamil, Muhammad Arieffuddin Mohd Jawaid Butt, Osama Juliana Josephina Alexsandra Kesumo Wardhani, Nurhastuty KHOMSIYAH Krismantan, Thalia Putri Marendra, Sheilla Megagupita Putri Muhammad, Wan Zuki Azman Wan Mustaqim, Daffa Akiel Nabila, Shadrina Putri Nora Azmi Nora Azmi Nur Azizah Putri Utami Parwadi Moengin Pinueh, Nur Syafikah Pratama, Aditya Yoga Pudji Astuti PUDJI ASTUTI Rahayu Setiawati Arifin Rambung, Richard Ramlie, Faizir Ratnaningsih Ruhiyat Ratnaningsih Ruhiyat Richy Wijaya Ridha Satria Rina Fitriana Ruhiyat , Ratnaningsih Ruhiyat, Ratnaningsih Siska Herliana Suryana, Yunita Friscilia Tiena Gustina Amran Tiena Gustina Amran Tono Sukarnoto Triwulandari Satitidjati Dewayana Triwulandari SD, Triwulandari Wawan Kurniawan Winnie Septiani Yarra Sutadiwiria Yudha Melianto Zaini, Sri Nur Areena Mohd