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All Journal Jurnal Teknik Industri MATRIK: JURNAL MANAJEMEN, STRATEGI BISNIS, DAN KEWIRAUSAHAAN J@TI (TEKNIK INDUSTRI) SPEKTRUM INDUSTRI Agrointek TEKMAPRO Journal of Industrial Engineering and Management Jurnal Teknologi Journal of Engineering and Management in Industrial System Jurnal Ilmiah Teknik Industri PROSIDING SEMINAR NASIONAL CENDEKIAWAN Industria: Jurnal Teknologi dan Manajemen Agroindustri Jurnal Studi Manajemen dan Bisnis JBMP (Jurnal Bisnis, Manajemen dan Perbankan) PROZIMA (Productivity, Optimization and Manufacturing System Engineering) Metode : Jurnal Teknik Industri JMM (Jurnal Masyarakat Mandiri) Tibuana : Journal of Applied Industrial Engineering Jurnal Abadimas Adi Buana Abdimas Umtas : Jurnal Pengabdian kepada Masyarakat PEDULI: Jurnal Imiah Pengabdian Pada Masyarakat Jurnal Teknologi dan Manajemen Industri Industri Inovatif : Jurnal Teknik Industri To Maega: Jurnal Pengabdian Masyarakat Matrik : Jurnal Manajemen dan Teknik Industri Produksi Khazanah Sosial Jurnal ABDINUS : Jurnal Pengabdian Nusantara Kontribusia : Research Dissemination for Community Development Journal of Digital Marketing and Halal Industry Academia Open Indonesian Journal of Cultural and Community Development Jurnal Senopati : Sustainability, Ergonomics, Optimization, and Application of Industrial Engineering Jurnal Info Sains : Informatika dan Sains Seminar Nasional Hasil Riset dan Pengabdian (SNHRP) Indonesian Journal of Education Methods Development Indonesian Journal of Innovation Studies Jurnal Pengabdian Multidisiplin Jurnal Pengabdian Masyarakat Akademisi PELS (Procedia of Engineering and Life Science) Procedia of Social Sciences and Humanities Journal of Islamic and Muhammadiyah Studies Adabiyah: Jurnal Pendidikan Islam J-ABDIPAMAS (Jurnal Pengabdian Kepada Masyarakat) ATHENA: Journal of Social Culture and Society Prosiding SEMNAS INOTEK (Seminar Nasional Inovasi Teknologi) Innovative Technologica: Methodical Research Journal Journal of Education Sciences (Edusci) Journal for Technology and Science E-Amal: Jurnal Pengabdian Kepada Masyarakat IJOT Spektrum Industri Journal of Halal Lifestyle and Sustainability KREATIF: Jurnal Pengabdian Masyarakat Nusantara Jurnal Pengabdian Masyarakat Indonesia
Hana Catur Wahyuni
Universitas Muhammadiyah Sidoarjo
Religion Aerospace Engineering Agriculture, Biological Sciences & Forestry Arts Humanities Automotive Engineering Biochemistry, Genetics & Molecular Biology Chemical Engineering, Chemistry & Bioengineering Chemistry Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Earth & Planetary Sciences Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Health Professions Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Library & Information Science Materials Science & Nanotechnology Mathematics Mechanical Engineering Medicine & Pharmacology Physics Public Health Social Sciences Transportation Other

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Journal : Journal for Technology and Science

 1 
IMPLEMENTATION OF SIX SIGMA AND KAIZEN TO IMPROVE THE QUALITY OF HEALTH PLASTER PRODUCTS IN THE COATING PROCESS Janah, Ragillia Fitri Nur; Wahyuni, Hana Catur
Journal for Technology and Science Vol. 1 No. 2 (2024): Journal for Technology and Science
Publisher : PT ANTIS INTERNATIONAL PUBLISHER

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61796/ipteks.v1i2.202

Abstract

General Background: Product quality control is essential to ensure consistent quality from the beginning to the end of the production process. Specific Background: PT. FGH faces significant quality challenges, specifically during the health plaster coating stage, which has resulted in numerous product defects. Knowledge Gap: Although previous research has applied Six Sigma for quality improvement, detailed studies on health plaster manufacturing using combined Six Sigma and 5S Kaizen methodologies remain limited. Aims: This study aims to assess the product defect rate at PT. FGH using the Six Sigma methodology, measure defect levels via the sigma level through Defect Per Million Opportunities (DPMO) conversion, and propose improvement strategies through 5S Kaizen. Results: Findings reveal a DPMO of 7,039.4959, with a sigma level of 3.96, indicating that while the process capability values for Cp and Cpk are 1.00, suggesting production aligns with specification limits, tighter monitoring is required. Notably, product defects are predominantly folding, perforated edges, and asymmetry, comprising 80% of defects and leading to financial losses of IDR 340,524,744 over a one-year period. Novelty: This study uniquely combines Six Sigma and 5S Kaizen in addressing specific defect types and sources, including mechanical and human factors, within the health plaster industry. Implications: By implementing targeted process improvements, this research contributes a practical framework for defect reduction and cost mitigation in production, supporting broader quality control efforts in similar manufacturing sectors.
RISK ANALYSIS IN SANDWICH PANEL PRODUCTION WITH THE INTEGRATION OF FMEA AND FTA METHODS Qur'ani , Nur Azmil; Wahyuni, Hana Catur
Journal for Technology and Science Vol. 1 No. 2 (2024): Journal for Technology and Science
Publisher : PT ANTIS INTERNATIONAL PUBLISHER

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61796/ipteks.v1i2.203

Abstract

General Background: Ensuring consistent product quality is crucial for maintaining competitive advantage, especially in manufacturing. PT. Starr Panel Industry, a company in the refrigeration sector, focuses on high-quality sandwich panels but experiences frequent defects in its production processes. Specific Background: Despite prioritizing premium raw materials, the company faces recurring product failures, particularly in the finishing phase, which affect production flow and on-time delivery. Knowledge Gap: Current quality assurance measures at PT. Starr Panel Industry lack a systematic approach to identifying and prioritizing the root causes of defects, hindering the development of targeted improvement strategies. Aims: This study aims to identify, analyze, and address potential failure modes and their root causes within the production processes, employing Failure Modes and Effects Analysis (FMEA) and Fault Tree Analysis (FTA). Results: The findings reveal that the finishing process has the highest Risk Priority Number (RPN) of 112, primarily due to insufficient adherence to standard operating procedures (SOPs) by the workforce. Novelty: The integration of FMEA and FTA provides a comprehensive failure analysis model, with FMEA ranking failure risks and FTA tracing them to foundational causes, offering a new dual-method approach to improve operational standards effectively. Implications: Implementing the proposed FMEA-FTA framework can significantly reduce product defects, improve quality consistency, and minimize delivery disruptions, especially in the critical finishing stage. Emphasizing SOP compliance across divisions, particularly in finishing, can lead to sustained quality improvements and enhanced operational efficiency in sandwich panel production.
Co-Authors Abdul Rosyid Sahaya Achmad Lutfi Rahmawan Achmad Lutfi Rahmawan Achmad Rizky Dwi Nur Amrin Adinda Dwi Cahayani Adinda Dwi Cahayani Adrio, Muhammad Bayu Agustin, Eka Ayuning Ahmad Dahlan Aisah, Uswatun Aji, Permadi Bayu Alfan Rosyid, Mochamad Alif Rizal Fauzi, Achmad Anang Wijayanto, Anang Andreyanto, Muhammad Faisal Andriani Eko P Ardi Setiawan Arifinanda, Fiqri Aris Tri Yulianto Ariyanto, M Diky Athika Sidhi Chyana Atika Salsabila Atikha Sidhi Cahyana Aulia Putri S Aziz , Rafly Zulkarnain Bilqis Sabrina A Boy Isma Putra Brillian Vallen Putra Ananda C, Udisubakti Chyana, Athika Sidhi Didik Eko Cahyono Didik Eko Cahyono, Didik Eko Dimas Angga Kusumah Dina Okta Diyan Eko Yudi Siswant Dwi Putri Maulidhiyah Firnanda Enny Koeswandari Fachrudin, Mochamad Fais Fariyatul, Eni Fatchur Rochman Galih Candra Firmansyah Hafid Zuhdi Kharisma Putra haqiqi, M. Natsar Harianto, Febrianta Dwi Hartanti, Lusia Permata Sari Hasan Ubaidillah Heri Widodo Hidayat, Abdul Rakhmad Hidayatulloh Hidayatulloh Ida Agustini S Ida Agustini Saidi Ima Faizah Indah Apriliana Sari Wulandari Inggit Mardiyah Intan Rohma Nurmalasari Irfan Widya Julianto Ivan Gunawan Janah, Ragillia Fitri Nur Jarir Aziz Hizbullah K, Putu Dana Khafidin Khafidin Khafidin, Khafidin Khumairo, Syafrilla Dinda Koyor Rujianto Listiari Hendraningsih Listiari Hendraningsih Luailyus Alhaqy M. Amin Zakariyah Maharani, Okvi Maharani, Rizna Marodiyah, Inggit Ma’arif Ubaidillah Syakur, Achmad Moh Fuad Firdaus Mohammad Aji Prasetyo Mohammad Bahrudin Mohammad Diki Setiawan Mohammad Yahya Alvi Habibillah Mudji Astuti Mudji Astuti Muflihatin Nafisah, Nailatul Muhammad Halim, Muhammad Muhammad Huda Alamin Muhammad Iqbal Maulana Muhammad Zaenuri MULYADI Mulyadi Mulyadi Mulyono Mulyono Mulyono Mulyono Mursyid, Muhammad Saadillah Najah, Latifatun Nasiruddin Alburhan Nauval Abil Ikhsan, Muhammad Ningsih, Wulandari NUR ALAMSYAH Nur Aura Aulia Nisa Nur Janah, Ragillia Fitri Nur Ravita Hanun Nur Ravita Hanun Nur Ravita Hanus Nurmayanti, Anita Nuzul Ardiansyah Prameswari, Arinda Pramono, Puji Pungky Wulandari Puri Ayu Margareta, Puri Ayu Puspista Handayani Puspita Handayani Puspita Handayani Puspita Handayani Puspita Handayani Putu Dana K Putu Dana K Qodir Umrin, Abdul Qur'ani , Nur Azmil Ramadhan, Devany Arsi Ramadhany, Muhammad Faizal Alfaini Ribangun Bamban Jakaria Rima Azzahra Rizal, Sueb Rizandy Bima Erlangga Rizky Angga Yusmahendra Romadhon, Ilham Fatwa Sabrina, Bilqis Setiawan Setiawan Sidhi Cahyana, Atikha Siti Fatimah Sofillauny, Zahara Sri Mukhodim Faridah Hanum Steve Fany Amalia Haque Sutarman Sutarman . Syafrilla Dinda Syafrilla Dinda Khumairo Tedjo Sukmono Tieman, Marco Tinda Kusuma, Edwin Titis Wulandari Udisubakti C Udisubakti C Verani Hartati Voak, Adam Wafika Urfa Maulidah Wafika Urfah Maulidah Wahyudiyanto, Teddy Waskito Widhianingsih, Wiwik Wiwik Sulistiyowati Wiwik Sumarmi Wiwik Widhianingsih Yuwana, Nurria Peppi