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yeni absah
universitas sumatera utara
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APPLICATION OF THE FAILURE MODE AND EFFECT ANALYSIS METHOD IN QUALITY CONTROL OF STREET LAMP POLE PRODUCTION PROCESS IN MEDAN CITY Muhammad Naufal Ghani Siregar; Yeni Absah; Anizar Anizar
International Journal of Economic, Business, Accounting, Agriculture Management and Sharia Administration (IJEBAS) Vol. 6 No. 3 (2026): June
Publisher : CV. Radja Publika

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Abstract

The production process for galvanized street lamp poles in Medan City involves six main stages, each of which can lead to product failures. The absence of a standardized, documented quality control system means these potential failures cannot be proactively identified or controlled. This study aims to identify potential failures, calculate Risk Priority Numbers (RPNs), and formulate quality control action recommendations using the Failure Mode and Effects Analysis (FMEA) method. The study employed a descriptive, qualitative approach with a single-case study design. Data were collected through in-depth interviews, direct observation, and documentation studies involving four key informants. The results identified eleven (11) potential failures across six production process stages. Three failures were categorized as top priority, with the highest RPN values: weld defects—porosity, undercut, and incomplete fusion (RPN 315); zinc coating thickness below the minimum standard (RPN 288); and defective products passing through to the shipping stage (RPN 280). Recommended control actions include developing standard operating procedures, implementing a welder certification program, conducting batch-by-batch zinc thickness testing, adopting standardized inspection checklists, and periodically calibrating measuring instruments.
Co-Authors Abdi Setiawan Abdul Rahim Matondang Aditya Mulia Sembiring Alexander Tan Alfifto Anizar Anizar Anizar Azmin Said Telaumbanua Badikenita br. Sitepu Beby Karina Beby Karina F. Sembiring Beby Karina Fawzeea Sembiring Beby Sembiring Chindy Wulandari Tiur Romatua Sijabat Christine Caroline Pangaribuan Cutserly Utari dewi murniaty Dewi Sartika Br Ginting Dina Arfianti Siregar - Dwi Faradiba Siregar Efendi, Syahril Elperida Juniarni Sinurat Endang Sulistya Rini Evawany Yunita Aritonang Fahmi Natigor Farid Aulia Farid Aulia Fauzan Nurahmadi Fauziah Ramadayanty Harahap Fitri Dwiana Florence Sirait Fuzy Yustika Manik Harris Pinagaran Nasution Hidayat Nasution Isfenti Sadalia Iskandar Muda Iskandarini Ivan Jaya Jihan Sabila Karina, Beby Liana Dwi Sri Hastuti Mastura Moudy Fitria Respati Muhammad Habibie Muhammad Naufal Ghani Siregar Muhammad Ras Muis Muhammad Romi Syahputra Nainggolan, Pauzi Ibrahim Nismah Penjaitan paham ginting Pesta Damayanti Sitinjak Prihatin Lumbamraja Prihatin Lumbanraja Prihatin Lumbanraja Putri Latifah Anum R. Hamdani Harahap R. Hamdani Harahap R. Meutia Fransiska Rangkuti, Agus Edy Rina Br. Bukit Rini Mutia Pradifta Rizka Khairunnisa Margolang Robert Sanjaya Sembiring Ruth Meylina Manik Said Sulaiman Saidan Sany Lubis Salwa Algia Mawarid Lubis Seniman Seniman Seniman Sirojuzilam Hasyim Siti Aisyah Al Fatih T. Henny Febriana Harumy Tengku Muhammad Adriansyah Toman Sony Tambunan Tulus Joseph Herianto Vanisia Putri Barus Vivi Gusrini Rahmadani Pohan Wibowo, Rulianda P. Yudhistira Yudhistira Yudhistira