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Journal : Journal of Automotive and Mechanical Applied Technology

Design Analysis of Pancanaka 2000 Tooth Bucket Structure Using Finite Element Method Fadhila, Raihan; Budiman, Yosef; Sulistyo, Bambang
Journal of Automotive and Mechanical Applied Technology Vol. 2 No. 1 (2025): June
Publisher : Universitas Negeri Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21831/jamat.v2i1.1381

Abstract

This study tests the structural performance of the Pancanaka 2000 tooth bucket, a common heavy-duty excavation component. The goals are to determine the component testing method, analyze the findings of finite element simulation sub-modeling, and identify the causes of structural failure. Shining 3D scanning created a detailed model of the Pancanaka 2000 tooth bucket. ANSYS simulation software performed a Finite Element Analysis on this model. A 10-ton static force was applied to imitate working circumstances on the bucket teeth tip. The simulation monitored mechanical reactions, including total displacement, von Mises stress, and safety factors, which indicate structural reliability. The study found numerous noteworthy findings. First, the computerized model of the bucket teeth allowed for an exact analysis of loading stress. The simulation revealed a region susceptible to failure under high loads, characterized by a maximum total displacement of 0.38883 mm, a maximum von Mises stress of 321.5 MPa, and a minimum safety factor of 1.328. Qualitative analysis identified material as the leading cause of fracture. Wear and scraping were noticed at the bucket tooth-adapter interface. Mechanical failure was also linked to component gaps exceeding design tolerance. These flaws lead to inappropriate load distribution and stress concentration, resulting in structural failure during operation. According to this study, the durability and performance of excavator components, such as the Pancanaka 2000 teeth bucket, depend on correct design, strict material selection, and precise assembly tolerances.
Co-Authors Abdul Rauf Agus Wahyudi Agus Widyianto Amaliah Anshori, Siroj Ibnu Hajar Al Apriliani, Ririn Arjuni, Defi Ayob, Norhayati Bambang Gonggo Murcitro Bandi Hermawan Budiman, Yosef Danoedoro Danoedoro Danoedoro Danoedoro Darningwati Darningwati Dede Hartono Deny Tri Ardianto DEWI PURNAMA Dongoran, Haddan Eko Nofridiansyah, Eko Emy Yuliantini Erwanto Fadhila, Raihan Farnia Sari, Farnia H Hartono H Hartono Hartono Hartono Hartono Hartono Hayatun Nofrida Hendra Alfani, Hendra Herminarto Sofyan Heru Widiyono, Heru Hindarto, Kanang Setyo Ibnu Siswanto Indarwanto Juwita Delvina Sari Kanang S. Hendarto Ketut Sukiyono Lia Resti Utami Listyaningrum, Noviyanti Listyaningrum, Noviyanti M. Zulkarnain Yuliarso, M. Zulkarnain Martiana, Dinda Martubi Martubi Maulana Insanul Kamil Maya Anggraini Muhammad Faisal Muhammad Faiz Barchia, Muhammad Faiz Muhammad Nur Alif Mukti Dono Wilopo Mustopa Ramdhon Nur Shabrina Reznani Nurcahyanti, Desy Nurhasanah Nurhasanah Nurhasanah NURULANNINGSIH Nurulanningsih Nurulanningsih, Nurulanningsih Nurwanto, Ahmad Oktoyoki, Hefri Prasetyono, Agus Puji Priyono Prawito Priyono Prawito Projo Danoedoro Purwadi, Agus Joko Purwantoro, Agus Putra, Dio Rizki Ade Putri, Febi Rahma Rahmanu Widayat Ratih Utami Ramadhaniati Reflis Rifan Risky Oktami Rosihan, Akhmad Rulia, Rulia Samsul Anam, Samsul Silvy Syukhriani Supiyati . Susilowati Utama, Alip Teguh Adiprasetyo Thomas Sukardi Totok Gunawan Totok Gunawan Totok Gunawan Ully Wulandari, Ully Utami, Kartika Vikra Zaky Zanovid Vinni Lovita Widyaputra, Gama Yulian Yulian Zainal Muktamar