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Workload Analysis Using the Full-Time Equivalent and Rating Scale Mental Effort Methods in the Production Division Azizy, Annisa Rahmi; Rusindiyanto; Rizqi Novita Sari
Journal La Multiapp Vol. 5 No. 6 (2024): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v5i6.1587

Abstract

CV Aurexell is an industry engaged in the food sector, namely bread. In the production process, several problems cause physical and mental workloads, where employees at dough-making, weighing, and molding workstations feel physically burdened because they have to work standing up for a day and mentally burdened because they have to meet production targets every day but there is a shortage of employees at the fermentation and baking, also cream filling workstations. To solve these problems, we must take workload measurements to find the optimal number of employees. Based on data processing using the FTE method, it is evident that the physical workload of all employees falls within the normal category, which ranges from 1 to 1.28, which means that the number of employees at CV Aurexell is optimal because the physical workload is normal. Based on data processing using the RSME method, it is evident that operators 7 and 9 have mental workloads of 85.33 and 83, respectively, classified as great effort. At the same time, other operators require rather much too considerable effort. The optimal number of workers in the RSME method is six people for the dough-making, weighing, and molding workstation, three for the fermentation and baking workstation, three for the cream-filling workstation, and thirteen for the packaging workstation.
Metode HIRADC untuk Mengidentifikasi Risiko Kerja di Lapangan A Penumpukan Petikemas PT XYZ Damanik, Gracia Wiranatalie; Sari, Rizqi Novita
Industrika : Jurnal Ilmiah Teknik Industri Vol. 9 No. 2 (2025): Industrika: Jurnal Ilmiah Teknik Industri
Publisher : Fakultas Teknik Universitas Tulang Bawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37090/indstrk.v9i2.2043

Abstract

Occupational safety in the container stacking yard of PT XYZ is a primary concern due to the high potential for accidents that can harm both workers and the company. This study aims to identify and assess the risks of occupational accidents in the container stacking yard of PT XYZ and to provide recommendations to improve occupational safety. The HIRADC (Hazard Identification, Risk Assessment, and Determining Control) method was used in this research. The results showed that there are many potential hazards, such as being struck by containers, being caught in heavy equipment, and extreme environmental conditions. Through the HIRADC method, it was found that risks were categorized as low, moderate, high, and very high. Therefore, it is expected that the company can reduce the accident rate and create a safer working environment. Keywords: HIRADC, Container, Occupational Safety, Workplace Safety
Analisis Postur Pekerja Bengkel Cutting Fabrikasi Plat Tipis PT. X dengan Metode REBA dan JSI Ayu, Fifi Kinanti; Sari, Rizqi Novita
JiTEKH Vol. 13 No. 1 (2025): March 2025
Publisher : Universitas Harapan Medan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35447/jitekh.v13i1.1045

Abstract

Ergonomics aims to ensure worker comfort while doing their work. Work posture is very important to determine the effectiveness of a job. Musculoskeletal Disorders (MSDs) are characterized by injuries to muscles, tendons, ligaments, nerves, cartilage, bones, blood vessels in the hands, feet, neck, and back. This study aims to analyze work posture in order to reduce the risk of work accidents. The REBA method analyzes work postures that focus on the body parts of the neck, back, arms, wrists, and feet of workers, and considers external loads and work activities. While the JSI method focuses on effort intensity, effort duration, number of efforts per minute, hand/wrist position, work speed, duration of activity per day. With the analysis of work postures on both workers using REBA, the final score for worker 1 was 10 and for worker 2 was 8, which means that checks and changes in implementation in the work environment are needed. Then, in the analysis of the worker's body posture using the JSI method on worker 1, the JSI value was 5 and on worker 2, the JSI value was 6.75, which means that this type of work is at risk of injury so that changes in the implementation of the work environment are needed. Based on the results of the analysis of work posture using both methods, in the thin plate cutting process, it is necessary to improve facilities and the work environment.
Optimasi penggunaan dan perawatan pada mesin unit Phonska IV untuk meningkatkan produksi pupuk pada PT. XYZ Agustina, Endang; Sari, Rizqi Novita
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 1 (2025): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i1.39641

Abstract

PT XYZ is a company engaged in the production of fertilizers. With the monthly targets that must be met. The phonka IV unit has several categories of machines such as the Rotating category, the Instrument category, the Electrical category, each category has several problems with its components. So that it can reduce the production that must be achieved and financial losses due to Downtime. Therefore, Company XYZ must calculate to find out the most optimal time interval to reduce damage to each category of its machines. The method used to solve this problem is to use the FMEA and RCM methods with the help of excel and minitab software to facilitate data calculations. The results of data processing show that the total RPN obtained with a total of 470. After calculating the Company's interval. The Rotation category should be done every 31.61 hours, for the Instrument category it should be done every 2.81 hours, for the Electrical category it should be done every 2.83 hours. Then the Company can find out the planned schedule.
Analisis persediaan bahan baku, reorder point dan safety stock pupuk urea pada PT. XYZ Shofiyulloh, Muhammad Misbah; Sari, Rizqi Novita
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 1 (2025): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i1.39646

Abstract

This study aims to analyze the inventory of urea fertilizer raw materials at PT XYZ using the Economic Order Quantity (EOQ) method to determine optimal ordering, Reorder Point (ROP), and Safety Stock to minimize total inventory costs and reduce the risk of stock shortages. The data used includes raw material requirements, lead time, material prices, and storage costs. The results showed an average monthly requirement of 21,119 kg with a total cost of Rp3.23 billion. Ordering costs reached Rp335 million, while storage costs reached Rp386 million. With a Safety Stock of 2,645 kg and an ROP of 12,501 kg, the company can manage raw materials efficiently, ensuring smooth production without inventory buildup. Recommendations include implementing EOQ for cost efficiency and more optimized stock management.
Analisis faktor kecelakaan kerja pada proses pelayanan pipa dan meter dengan menggunakan metode Fault Tree Analysis (FTA) dan Failure Mode And Effect Analisis (FMEA) Rozi, Fachrur; Sari, Rizqi Novita
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 2 (2025): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i2.40158

Abstract

Occupational safety and health (OSH) is an initiative to prevent occupational diseases and accidents. Especially in the warehousing section, the risk of work accidents very prone to happen. Company X's pipe and meter warehouse is a storage and service area for goods such as pipes and meters. However, in the process of supplying and servicing work accidents are likely to occur. So to overcome the risk of work accidents, mitigation efforts are needed by applying the FMEA and FTA methods to assess the level of risk and how to prevent it. The results of calculations using the FMEA method in the preparation stage pipe service are eye irritation with an RPN value of 108, and at the implementation stage is cut by sharp material with an RPN of 432. Then in the service meter the results of the FMEA calculation, namely at the preparation stage is the foot injury with an RPN value of 24, then in the implementation of the work is the hand injury with an RPN obtained of 60. And in the FTA method the causes of work accidents include human error, material, method, and machine.
Analisis RULA dan Nordic Body Map pada Karyawan di Assembly Section Komponen Sayap Pesawat A350 pada PT. XYZ Aldian, M. Nabil Daffany; Sari, Rizqi Novita
Industrika : Jurnal Ilmiah Teknik Industri Vol. 9 No. 3 (2025): Industrika: Jurnal Ilmiah Teknik Industri
Publisher : Fakultas Teknik Universitas Tulang Bawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37090/indstrk.v9i3.2051

Abstract

PT. XYZ is a company specializing in the manufacture of aircraft components. Within the spirit division (responsible for developing aircraft wing components), specifically in the A350 aircraft wing assembly section, employees have been observed to suffer from work-related fatigue and physical complaints, consequently impacting production process performance. This study, therefore, aims to analyze the RULA (Rapid Upper Limb Assessment) and Nordic Body Map (NBM) assessment results of employees involved in the A350 aircraft wing component production within the assembly section. Employing a quantitative descriptive research methodology, the study found the NBM assessment for the riveting and drilling tasks yielded a total score of 72 for employee 1, indicating a high risk of developing musculoskeletal disorders (MSDs), necessitating immediate intervention. Employee 2 received a total NBM score of 54, representing a moderate risk of MSDs, suggesting that future action may be necessary. The RULA assessment for the same riveting and drilling tasks resulted in a Grand Score of 5 for employee 1 (high risk of MSDs), requiring immediate corrective action, and a Grand Score of 3 for employee 2 (moderate risk of MSDs), recommending short-term improvements. The proposed improvement strategy utilizes the 5W + 1H method, focusing on redesigning workstations, modifying employee work postures, and implementing regular stretching exercises during work breaks. Keywords: Musculoskeletal Disorders, Nordic Body Map, Production, RULA
Analisis Risiko Keselamatan dan Kesehatan Kerja pada Karyawan Proyek Konstruksi Pembangunan dengan Metode Modified House of Risk (HOR) (Studi Kasus: TPS Limbah B3 PT INKA (Persero) di Banyuwangi) Sonny Putri, Nanda Salsabilla; Tranggono, Tranggono; Sari, Rizqi Novita
Ekonomis: Journal of Economics and Business Vol 9, No 2 (2025): September
Publisher : Universitas Batanghari Jambi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33087/ekonomis.v9i2.1976

Abstract

This study aims to analyze occupational safety and health risks in the construction project of the B3 waste TPS PT INKA (Persero) in Banyuwangi using the House of Risk (HOR) and integrated with the Software-Hardware-Environment-Liveware (SHELL) model. This HOR method consists of 2 (two) phases, namely HOR phase 1 which is used to identify risk events and risk agents that can occur in the company's operational processes and HOR phase 2 which is used to identify alternative risk mitigation strategies. The results of the study identified risks in HOR Phase 1, there were 27 risk events caused by 34 risk causes. Based on the ARP (Aggregate Risk Potential) calculation, 13 dominant risk causes were obtained. Then in HOR Phase 2, 18 mitigation steps were designed to prevent or effectiveness and degree of difficulty, the results of the mitigation effectiveness ranking based on the risk of difficulty (Effectiveness to Difficulty of Ratio - ETDk) were obtained with the highest value of carrying out routine preventive maintenance on carrying out routine supervision to ensure that workers follow the correct procedures and use PPE properly, and the last ranking was ensuring workers obtain relevant certification for special tasks that require special skills at the PT INKA (Persero) B3 Waste TPS in Banyuwangi).
Pengendalian Persediaan Material Menggunakan Metode Continuous Review dengan Sistem (r, Q) Sinta Dewi; Isna Nugraha; Mega Cattleya P.A.I; Rizqi Novita Sari; Yekti Condro Winursito
JUMINTEN Vol. 3 No. 2 (2022): Juminten: Jurnal Manajemen Industri dan Teknologi
Publisher : Teknik Industri - UPN "Veteran" Jatim

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33005/juminten.v3i2.327

Abstract

Persediaan merupakan unsur aktiva perusahaan yang dapat memunculkan biaya dalam pengadaan maupun pengelolaannya sehingga harus di kelola secara efekktif dan efisien. Kelebihan persediaan dapat menaikkan biaya simpan, sedangkan kekurangan persediaan dapat menimbulkan permasalahan dalam proses produksi. PT X merupakan produsen rokok kretek yang permintaannya bersifat fluktuatif. Hal ini membuat perusahaan harus selalu memastikan ketersediaan bahan baku khususnya tembakau untuk kelancaran proses produksinya. Kendala yang dialami PT X dalam persediaan tembakau adalah tingkat pemakaian yang lebih rendah dari tingkat pengadaan tembakau, sehingga perusahaan mengalami kelebihan persediaan tembakau di gudang. Metode Continuous Review dengan Sistem (r,Q) digunakan sebagai pendekatan dalam penyelesaian masalah ini karena metode ini diklaim dapat meminimasi total biaya persediaan, sesuai untuk kondisi dimana tingkat kebutuhan terhadap material yang tinggi dan nilai satuan material yang mahal, serta sesuai untuk persediaan dengan fluktuasi permintaan yang tinggi. Berdasarkan hasil perhitungan total biaya persediaan, metode usulan ini terbukti mampu menghasilkan biaya persediaan yang lebih rendah dan mendapatkan penghematan sebesar Rp. 129.246.893,- atau 28,98% dari total biaya riil persediaan di PT X.
Analisis Kepuasan Pelanggan Terhadap Kualitas Pelayanan di PT. X Rizqi Novita Sari; Mega Cattleya Prameswari Annissa Islami; Isna Nugraha; Yekti Condro Winursito; Sinta Dewi
JUMINTEN Vol. 3 No. 2 (2022): Juminten: Jurnal Manajemen Industri dan Teknologi
Publisher : Teknik Industri - UPN "Veteran" Jatim

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33005/juminten.v3i2.328

Abstract

Kepuasan pelanggan memiliki peran penting dalam mencapai kesuksesan suatu organisasi yang menawarkan produk ataupun layanan jasa. Hal ini dikarenakan kepuasan pelanggan adalah kunci suatu usaha dapat terus berjalan maka dari itu pemilik usaha perlu memenuhi ekspektasi para pelanggan terhadap pelayanan yang diberikan. Sehingga dapat disimpulkan bahwa meraih kepua-san pelanggan adalah dengan memberikan pelayanan yang berkualitas. Penelitian ini bertujuan untuk mengetahui bagaimana tingkat kepuasan pelanggan melalui beberapa atribut kualitas pela-yanan di PT. X. Responden pada penelitian ini adalah para pelanggan di PT. X dan ditentukan dengan disproportionate stratified random sampling. Variabel dependen dalam tinjauan ini adalah kepuasan pelanggan sedangkan variabel independen adalah 5 komponen nilai yang terdiri dari responsive, reliability, tangible, assurance dan emphaty. Pengumpulan data dilakukan dengan pengamatan, wawancara serta menyebarkan kuesioner dan diolah dengan menggunakan metode Service Performance (SERVPERF). Hasil dari penelitian ini menyatakan tingkat kepuasan pelang-gan terhadap kualitas sebesar 82,185% dan terdapat 3 atribut pelayanan utama yang dapat mempengaruhi kepuasan pelanggan yaitu atribut kemampuan karyawan dalam menjelaskan masa-lah, kemampuan karyawan dalam memenuhi kebutuhan pelanggan serta atribut kecepatan karya-wan dalam pemberian solusi.
Co-Authors Adiek Astika Clara Sudarni Aditya Yusuf Indrastana Agustina, Endang Ais Nur Rohkma Akmal Suryadi Albaharits, Adnan Aldian, M. Nabil Daffany Alfian Fakhri Anggelia Ariffa Ardiansyah, Yuda Aries Firmansyah Astutik, Rossa Lina Atim Puji Lesmono Audiansyah Agni Nirvana Ayu, Fifi Kinanti Ayyasy Nugroho Azizy, Annisa Rahmi Bagus Wahyu Masdhana Candra Setya Nugraha Cattleya P.A. Islami, Mega Damanik, Gracia Wiranatalie Denaldi Rananda Saputra Dwi Prasetyo Dzaki Syahriar Ahmad Enny Aryanny Erlina Purnamawaty Fachrur Rozi Fandi Afrizal Firmansyah, Aries Gading Adian Kun Sa'idan Hafizh Hazmi Al Fauzi Iqlal, Fadhil Muhammad Irene Rizda Septiani Aprizal Islami, Mega Cattleya Islami, Mega Cattleya P. A. Islami, Mega Cattleya PA Isna Nugraha Isna Nugraha Issafira, Radissa Dzaky Jafni Fara Zahirah M. Alfin Sukma Santoso M. H. N. Islamsyah Maghfur, Maula Aringga Mahardika, Devin Isra Marcell Fernando Munthe Mega Cattleya Mega Cattleya P. A. Islami Mega Cattleya P.A. Islami Mega Cattleya P.A. Islami Mega Cattleya P.A.I Mega Cattleya PA Islami Mega Cattleya Prameswari Anissa Islami Mega Cattleya Prameswari Anissa Islami Mega Cattleya Prameswari Annissa Islami Mega Cattleya Prameswari Annissaa Islami MT Safirin Nanda Riska Dewi Nugraha, Isna Pramesthi, Yanita Vidya Rahmawati, Arum Ristanti, Ira Galuti Romeo Dirama Romeo Putra Dirama Romeo Putra Dirama Rossa Lina Astutik Rusindiyanto Sa'idan, Gading Adian Kun Shofiyulloh, Muhammad Misbah Sinta Dewi Sinta Dewi Sinta Dewi Sinta Dewi Sinta Dewi Sonny Putri, Nanda Salsabilla Sugeng Setyabudi Sukra, Rizka Triannisa Imasna Syaifullah, Hafid Tranggono Tranggono Tranggono Tranggono Tranggono Tranggono Tranggono Tranggono Tranggono Tranggono Tranggono Tranggono Vina Sabrina Waloyu, Minto Winursito, Yekti Condro Yekti Condro Winurseto Yekti Condro Winursito Yekti Condro Winursito Zahirah, Jafni Fara