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Activated Carbon as a Functional and Sustainable Filler in Composite Bipolar Plates For Fuel Cell Applications Iswandi; Suherman; Tino Hermanto; Yopan Rahmad Aldori; Muhammad Idris; Abu Bakar Sulong
Automotive Experiences Vol. 9 No. 1 (2026)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.16009

Abstract

Bipolar plate is a key component that determines a fuel cell's performance and service life. Carbon-based polymer composite materials were developed as lightweight, easy-to-process alternatives to metal. The use of carbon-based fillers in polymer composites has grown rapidly as an alternative to bipolar plate materials in fuel cell applications, especially to meet performance targets set by the U.S. Department of Energy (DOE). DOE requires high electrical conductivity (≥100 S/cm in the in-plane direction and ≥10 S/cm in the through-plane direction), low density, adequate mechanical strength, and good corrosion resistance and chemical stability. Recent studies have shown that the addition of carbon fillers, such as graphite, carbon black, graphene, and activated carbon (AC), can increase electrical conductivity by forming conductive percolation networks in polymer matrices. This study evaluates the potential of AC from household waste in the form of coconut shells as fillers in polypropylene (PP) composites for bipolar plate applications. AC is synthesized through carbonization and activation processes, then mixed into a PP matrix with PP/AC compositions of 100/0, 90/10, 80/20, and 70/30 percent by weight. The focus of the study is the effect of composition variation on density and bending strength. The test results show that increasing the AC fraction tends to decrease the composite density. The maximum density was obtained at a 90/10 (by weight) PP/AC composition of 0.9 g/cm³, indicating more effective filling of the pore matrix by AC particles. On the other hand, bending strength shows a downward trend. The maximum flexural strength is achieved at an AC composition of 34.58 MPa at 10% weight, indicating optimal dispersion and stress transfer between the matrix and the filler. The addition of AC above the composition causes a decrease in bending strength due to potential particle agglomeration, cavities, and the limited mobility of polymer chains. Electrical conductivity tends to increase with the addition of AC due to the formation of a network of electrical currents between carbon particles within cavities, reaching a maximum of 5 S/cm at 30% by weight of AC. The electrical conductivity obtained showed better improvement than several research results on polymeric materials using the hot-press method, with a value of 1.7 S/cm, using graphite filler materials up to 60% by weight. These findings confirm that AC from coconut shells has the potential to serve as a sustainable filler for fuel cell bipolar plates, with an optimal composition that balances density and mechanical properties.
Intensifikasi Produksi Biodiesel dari Minyak Goreng Limbah melalui Teknologi Ultrasonik dengan Optimalisasi Response Surface Methodology Muhammad Idris; Jufrizal Jufrizal; Uun Novalia Harahap; Yopan Rahmad Aldori; Tino Hermanto
IRA Jurnal Teknik Mesin dan Aplikasinya (IRAJTMA) Vol 5 No 1 (2026): April
Publisher : CV. IRA PUBLISHING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56862/irajtma.v5i1.301

Abstract

This study aims to optimize biodiesel production from waste cooking oil using ultrasonic technology combined with Response Surface Methodology (RSM). The investigated variables include the methanol-to-oil molar ratio (6–12), alkaline catalyst concentration (1–3 wt%), and ultrasonic reaction time (480–1440 s). Based on 17 experimental runs, a two-factor interaction (2FI) linear regression model was developed. ANOVA results indicate that all variables significantly affect biodiesel yield (p < 0.05), with catalyst concentration as the most influential factor. The model demonstrates high predictive accuracy (R² = 0.937; adjusted R² = 0.900; MAE = 2.24%; RMSE = 2.84%). Optimization results indicate optimal conditions at a methanol-to-oil ratio of 10.96, a catalyst concentration of 1.03 wt%, and a reaction time of 1414.79 s, yielding 96.84% FAME. Ultrasonic technology effectively enhances mixing and accelerates reactions via cavitation. This study provides practical operational guidance to improve the efficiency of sustainable biodiesel production and support carbon emission reduction.
Perancangan Oven Pengering Mie Berkapasitas 15 kg/jam untuk Mendukung Produktivitas PT. Star Umroh Food Muhammad Idris; Bobby Umroh; Uun Novalia Harahap; Iswandi Iswandi; Indra Hermawan; Mahliza Nasution; Darianto Darianto; Tino Hermanto; Yetti Meuthia Hasibuan
IRA Jurnal Pengabdian Kepada Masyarakat (IRAJPKM) Vol 4 No 1 (2026): April
Publisher : CV. IRA PUBLISHING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56862/irajpkm.v4i1.214

Abstract

Noodle drying at PT. Star Umroh Food still uses sunlight, so it depends on the weather, the temperature is not controlled, the productivity is low, and the level of product dryness is not uniform. This community service activity aims to design a gas-fueled dryer oven with a capacity of 15 kg/hour with forced convection. The methods are surveys, needs analysis, 2D and 3D design, specification analysis and evaluation. The results of the design of the oven with dimensions of 170 × 300 × 180 cm, a working temperature of 70 °C, and an estimated LPG consumption of 0.6 kg/hour. The prediction of increasing productivity and producing more uniform drying.
Analysis of Bending Strength of Composite Materials in Bipolar Plates for Fuel Cell Technology Husri Zarmawan; Iswandi Iswandi; Tino Hermanto; Darianto Darianto; Indra Hermawan; Muhammad Idris; Jufrizal Jufrizal; Yopan Rahmad Aldori
JOURNAL OF ELECTRICAL AND SYSTEM CONTROL ENGINEERING Vol. 9 No. 2 (2026): Journal of Electrical and System Control Engineering
Publisher : Universitas Medan Area

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31289/jesce.v8i2.14227

Abstract

This study aims to this study was to examine the effect of polypropylene (PP) plastic and activated carbon (AC) composition in a plastic composite material. The composite material was mixed using an internal mixer at a processing temperature of 220°C and a speed of 50 rpm. The mixture was then molded with dimensions of 100 mm in length, 15 mm in width, and 2,5 mm in thickness. The sample molding was performed using a compression molding method with a pressure of 1500 MPa at 250°C and a holding time of 300 minutes. Subsequently, the samples were cut according to the bending test dimensions following ASTM D790-03 standards, with dimensions of 100 mm x 12.7 mm x 2.5 mm. The test results for the polypropylene-activated carbon composite in the first composition showed a maximum stress point of 36.95 MPa and an elastic modulus of 4.3096 MPa, while the second composition showed a maximum stress point of 34.58 MPa and an elastic modulus of 3.371 MPa. These findings indicate that increasing the activated carbon composition in polypropylene polymer results in a reduction in bending strength.
Manufacture of a Horizontal Double-Screw Mixer for Fermented Feed Production with a 100 kg Batch Capacity Andhika Ariyudha; Darianto Darianto; Tino Hermanto; Yopan Rahmad Aldori; Iswandi Iswandi; Indra Hermawan; Muhammad Idris; Jufrizal Jufrizal
JOURNAL OF ELECTRICAL AND SYSTEM CONTROL ENGINEERING Vol. 9 No. 2 (2026): Journal of Electrical and System Control Engineering
Publisher : Universitas Medan Area

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31289/jesce.v8i2.14228

Abstract

In general, every livestock needs feed in the form of a mixture of livestock feed. The livestock feed fermentation process is currently phenomenal because it provides benefits that are felt by farmers. Maybe many people know the fermentation as a process of making supplement drinks only. It turns out not, the fermentation process can be used as an alternative to making high-quality livestock feed. In addition to being very simple to make, making feed by fermentation also saves time and money, because farmers are no longer busy with herding or grazing. This horizontal mixer machine has a capacity of 100 kg / Batch. In making this machine includes manufacturing processes such as: welding, grinding, drilling, bending, cutting torch or gas cutting, and non-permanent joints, namely nut and bolt joints. The components of the machine are: frame, tube, double screw, axle shaft, bossing, gear box, housing bearing, block bearing, pulley, v-belt, and electric motor. And then assembled and put together into a machine. From the above explanation, the following conclusions can be drawn: 1. Horizontal mixer machine with a tube diameter of 60 cm and a width of 90 cm, is capable of mixing 100 kg/batch of animal feed. 2. Horizontal mixer machine using a double screw produces a more homogeneous mixture compared to using the manual method.
Pendampingan Layout Ulang Area Produksi dan Identifikasi Kebutuhan Teknologi pada UMKM Roti Pakcik untuk Efisiensi Alur Kerja Tino Hermanto; Iswandi Iswandi; Darianto Darianto; Bobby Umroh; Haniza Haniza; Aginta Yolanda
IRA Jurnal Pengabdian Kepada Masyarakat (IRAJPKM) Vol 3 No 3 (2025): Desember
Publisher : CV. IRA PUBLISHING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56862/irajpkm.v3i3.372

Abstract

This Community Service activity was carried out at the Roti Pakcik Tanjung Morawa MSME through work process observations, discussions with the owner and workers, and recording the condition of the production facility. The activity focused on two fundamental needs of the MSME: improving the layout of the work area to enhance production efficiency and identifying the need for relevant production technology. The observation results showed a crowded work area, unclear functional zoning, and the movement of materials and products across the same area. These conditions increased waiting times, increased the risk of cross-contamination, and complicated quality control. In addition, the production process still relied on manual practices and limited tools, so there was a need for technology in the form of a flour sifting machine to maintain ingredient consistency, a mixer to maintain dough homogeneity according to production capacity, and a bread cutting machine to speed up the process, improve size uniformity, and reduce work fatigue. The activity resulted in a workflow problem map, an initial zoning design, and a list of technology priorities as a basis for further mentoring. These findings position the program as the initial stage of a realistic and field-based MSME production transformation.
Pengembangan Prototipe Alat Panen Sawit Bertenaga Listrik untuk Meningkatkan Produktivitas Rizky Fauzi; Iswandi Iswandi; Tino Hermanto
IRA Jurnal Teknik Mesin dan Aplikasinya (IRAJTMA) Vol 4 No 1 (2025): April
Publisher : CV. IRA PUBLISHING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56862/irajtma.v4i1.179

Abstract

Using manual oil palm fruit harvesting tools requires a lot of energy and time, especially for trees with a height of more than 5 meters. This study aims to design and create an efficient, ergonomic, and environmentally friendly electric-based oil palm fruit harvesting tool. This system uses a DC electric motor controlled by a switch, with a sickle-shaped cutting blade driven by a transmission belt. The test results showed that the tool could cut oil palm bunches at 5-8 meters height with an average cutting time of 5-7 seconds per bunch. Power consumption was recorded at 150 Watts with a 24V 10Ah lithium battery power source.
Pengujian Mesin Peniris Keripik Pisang untuk Industri Makanan Skala Kecil Mhd. Iqbal; Tino Hermanto; Yopan Rahmad Aldori
IRA Jurnal Teknik Mesin dan Aplikasinya (IRAJTMA) Vol 4 No 1 (2025): April
Publisher : CV. IRA PUBLISHING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56862/irajtma.v4i1.188

Abstract

Manual oil draining on banana chips takes longer and leaves residual oil, affecting the texture and shelf life. This study uses centrifugal force to develop and test an oil-draining machine for banana chips. The method applied was experimental, with variables including rotation speed, draining time, and material capacity. The results show that the machine reduced oil content by 6% in 1 minute, improving crispness and shelf life.
Analisis Pengaruh Variasi Kecepatan Putaran Pisau Terhadap Kualitas Potongan Bawang Merah Pada Mesin Pengiris Muhammad Dava Faruqi; Mhd. Taufik Ardaha; Tino Hermanto; Yopan Rahmad Aldori
IRA Jurnal Teknik Mesin dan Aplikasinya (IRAJTMA) Vol 4 No 1 (2025): April
Publisher : CV. IRA PUBLISHING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56862/irajtma.v4i1.192

Abstract

Manually slicing shallots is challenging for MSMEs engaged in the fried shallot industry. This study aims to analyze the effect of variations in the speed of knife rotation on the quality of the results of the sliced ​​shallots on the slicing machine. The study was conducted experimentally with five variations in rotation speed, measured using a tachometer, and visual observation to assess the quality of the slices. The results showed that the cutting speed increased from 61 kg/hour to 89 kg/hour, with the quality of the slices remaining at 85%. This study recommends the highest speed as optimal for productivity without reducing the quality of the slices.
Analisis Kinerja Mesin Peniris Bawang Untuk Industri Makanan Skala Kecil Shera Dwy; Tino Hermanto; Iswandi Iswandi; Darianto Darianto
IRA Jurnal Teknik Mesin dan Aplikasinya (IRAJTMA) Vol 4 No 1 (2025): April
Publisher : CV. IRA PUBLISHING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56862/irajtma.v4i1.199

Abstract

This study aims to analyze the performance of a fried onion draining machine designed for the needs of small-scale food industries. The machine operates using the principle of centrifugal force and is constructed with 304 stainless steel to ensure food safety and resistance to corrosion. Testing was conducted using variables such as rotation speed, draining time, and material capacity. Results show that the machine can reduce oil content in fried onions by 14.29% within 2 minutes, with a draining capacity of 50 kg per hour at 700 rpm. Energy efficiency achived was 35,49%, showing the potential for practical application of this machine in the UMKM environment. The use of this machine results in fried onions that are crispier, have a longer shelf life, and are processed more hygienically and efficiently. Further recommendations include design and operation system optimization to improve performance.
Co-Authors Abd Rahman Bin Dullah Abu Bakar Sulong Achmad Jusuf Zulfikar Ade Irma Sagala Aditya Surya Dinata Adly Zulqarnain bin Mohamad Aginta Yolanda Akhiruddin Akhiruddin Aldhori, Yopan Rahmad Alex Marojahan Hutasoit Alfian Fauzi Alfian Ramadhan Andhika Ariyudha Andriansyah Sinaga Ar Rasyid Fathon'D Arya Rudi Nasution Bobby Umroh Dadan Ramdan Darianto Darianto Darianto, Darianto Darwin, Felix David Adrianus Sipahutar Deo G Tampubolon Dicka Prasetya Ginting Dimas Prasetyo Dina Maizana DT Alvin Tamimi Ramadhan Samsura Dwi Fawzi Syahputra Elky Gunawan Butarbutar Evan Roland Girsang Fadly Tamimi Habib Satria Habib Satria Hadi Sutanto Haniza Harahap, Uun Novalia Hasibuan, Samsul A Rahman Sidik Helfran Simangunsong HENRY ISKANDAR Heri Prinando Nasution Hermansyah Hermasnyah Husri Zarmawan Ida Royani Indra Hermawan Indri Dayana Irvan Hendrawan Surya Dinata Iswandi Iswandi Iswandi Iswandi Iswandi Jon Lihardo Purba Jubaidah Jubaidah Jufrizal Jufrizal Junaidi Junaidi Kristianto Tarigan M Zulfani M. Angga Prayoga Mahliza Nasution Marwan Marwan Mega Puspita Sari Mhd. Iqbal Mhd. Taufik Ardaha Mochamad Iqbal Rokhim Mochammad Iqbal Rokhim Moranain Mungkin Muhammad Dava Faruqi Muhammad Husein Muhammad Idris Muhammad Idris Muhammad Khahfi Zuhanda Muhammad Rayhan Nurfajrie Nidya Chitraningrum Nurdiana Perdy Sembiring Rahmad Syah, Rahmad Rahmatullah . Rahmatullah . Rinaldi Silalahi Rizki Muliono Rizky Fauzi Ruztamreen Bin Jenal Ryan Fahrul Sinurat Ryan Sihombing Samsul A Rahman Sidik Hasibuan Selamat Riadi Shera Dwy Siti Utari Rahayu Sitinjak, Sapriadi Suherman Suprapto Suprapto Supriatno Supriatno, Supriatno Syofyan Anwar Syahputra Tiochanra Purba Uun Novalia Harahap Wahyu Pratama Yetti Meuthia Hasibuan Yopan Rahmad Aldori Yusuf Fadhillah