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Journal : Jurnal Optimalisasi

 1 
Evaluasi Pengendalian Persediaan WIP dengan Metode Production Order Quantity (POQ) di Perusahaan Manufaktur Ban Puspasari, Luky; Hasibuan, Sawarni
Jurnal Optimalisasi Vol 10, No 2 (2024): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v10i2.10105

Abstract

The inventory system throughout the supply chain network must be effectively controlled, making Work in Process (WIP) inventory control essential. In tire manufacturing, Green Tire inventory holds the highest WIP value and is consistently maintained. However, inconsistent order quantities have resulted in uncontrolled inventory levels, leading to overstock in the storage area. This study aims to analyze the priority categories of Green Tire inventory, evaluate the optimal order quantities, and compare total inventory costs to minimize the overall cost. The methods used include ABC Analysis and Production Order Quantity (POQ) with safety stock, applying service levels of 93%, 90%, and 80% for A, B, and C categories, respectively. The findings indicate that Green Tire inventory class A accounts for 65% of the volume and 67% of the total inventory value, class B for 23% of the volume and 28% of the value, and class C for 11.9% of the volume and 5% of the value. Implementing the POQ method standardizes order quantities across rim codes, reducing maximum inventory levels by up to 69.38%. Total storage cost savings reached 66.15%, with only a 0.2% increase in setup costs. The POQ method achieved total inventory cost savings of 52.37% for Green Tire inventory.
Co-Authors Adi Permana Adriana Sari Aryani Ahmad Tanzil Daulay Alam, Fachrul Aljabar, Muhammad Wahid Malik Alloysius Vendhi Prasmoro, Alloysius Vendhi Amar Ma'ruf Amar Ma'ruf Anggara, Hafidz Armenia, Ivan Gustra Manca Bambang Wahyudiono Banuwati, Ninis Bayu Hari Nugroho Bayu Hari Nugroho Bayu Irwanto Bismar Maulani Choesnul Jaqin Citra, Zel Daruki Daruki Daruki, D Deky Aryanto Dewi Nusraningrum, Dewi Dian Widi Astuti, Budi Irawan Prima Putra, Dian Widi Astuti, E.Gumbira Said Edi Djatmika Endang Heriansyah Erwin Ramdhanu Kurniawan Fachrul Alam Fatahillah, Fuad Fia Sri Mumpuni Firda Pratiwi Fuad Fatahillah G. Ayu Arwati, I Ganjar Sidik Gandara Glory Riama Hosianna Gofur, Muhamad Hafidz Anggara Heriansyah, Endang Hermawan Hermawan Hermawan Hermawan Hermawan Thaheer Hermawan, Rino Tri Hery Muhendra Humiras Hardi Purba Imam Hidayat Irhamni Irhamni Irwanto, Bayu Jamhari Jamhari Jaqin, C Jaqin, Choesnul Jhonny P. Simbolon Joko Sumpono Joko Supono Juliza Hidayati Juniawan, Singgih Kandasamy, J Kartini, Yulfara Kurniawan Agung Susanto Kurniawan, Erwin Ramdhanu Kusuma, Prima Wijaya Lien Herliani Kusumah Mahendra, Dendi Maulani, Bismar Ma’ruf, Amar Meilani, Rahmatika Chasania Meliana, Dita Mirza - MJ, Safruddin Mohamed Mansour Muhamad Atho R Muhammad Fitri, Muhammad Muhammad Wahid Malik Aljabar Muhendra, Hery Nazura, Is Anin Ni Made Ayu Yudawati Parulian, Tunggul Barita Prasetya, Raden Wendrata Prasetyo, Rahmat Dodi Purba, H Hardi Purba, HH Puspasari, Luky Rahmat Dodi Prasetyo Ramli Murgani Rifki Kurniawan Rino Tri Hermawan Rizki, Yulizan Rosalendro Eddy Nugroho Roysen, Uti Rusman Zaenal Abidin Safruddin MJ Sagir Alva Sahirman . Sahirman Sahirman Sahirman Sahirman Saryanto Saryanto Saryanto Saryanto Simbolon, Jhonny P. Sudiyono Sudiyono Sudiyono Sudiyono Suharto H Sumarsono Sudarto Sumpono, Joko Susanto, Kurniawan Agung Syifaul Qulub, Irkham Thaheer, H Tunggul Barita Parulian Uly Amrina Victorianus Iva Taufik Wiwit Suprihatiningsih Yayan Saputra Yayan Saputra, Yayan Yulian Syahputri Yunita, Ika Zainuddin, Zafitri Zulfa Fitri Ikatrinasari