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SIMULATION AND EXPERIMENTAL INVESTIGATION OF WRINKLE DEFECT IN DEEP DRAWING PROCESS OF CARBON STEEL SPCC SHAPED CYLINDER FLANGE CUP Bambang Mulyanto; Deni Shidqi Khaerudini
SINERGI Vol 24, No 3 (2020)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2020.3.004

Abstract

A Sheet Metal Forming (SMF) process, especially deep drawing, is one of the manufacturing processes that commonly used in the automotive industry. Compared with casting and forging, the SMF process has several advantages, including lesser weight materials and broader variations in shape that can be made. One of the problems in the SMF process is the wrinkling phenomenon, which can cause the size and appearance defects of sheet products. The wrinkle occurs because of the mechanical properties of the material, product geometry, and blank holder force (BHF). Several variations of BHF were applied in these simulations and experiments to eliminate the wrinkle defects of cylinder flange cup test products. The characteristic of the cylinder flange cup is from the cold-rolled coiled steel plate (SPCC) type of material with a thickness of 0.8 and 1.0 mm, the height of 10 mm, the inner diameter of 58 mm, and flange diameter of 76 mm. Simple simulations of the SMF process were carried out by using Solidworks with version 2017, and the experiment was carried out at a 600 kN press with a punch velocity of 40 strokes per minute and blank holder force variations from 0 to 21 kN. The experimental data performed with a single die on a flanged cup cylindrical test material shows that the higher the blank holder force (BHF) number, the smaller the wrinkle defect, and it can be eliminated starting from the BHF number of 15 kN.
Preliminary Study of Poly(Tetrahydrofurfuryl Acrylate) Thin Film as a Potential Material of Ion Selective Electrodes: The Case of Nitrate Ion-Selective Electrode Sagir Alva; Robi Suherman; Vivi Friliandita; Deni Shidqi Khaerudini; Edy Herianto Majlan; Aiman Sajidah Abd Aziz
Indonesian Journal of Chemistry Vol 20, No 3 (2020)
Publisher : Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (18.17 KB) | DOI: 10.22146/ijc.44478

Abstract

A preliminary study on the use of a photocurable poly-tetrahydrofurfuryl acrylate (pTHFA) has been successfully performed as an alternative membrane for application in the Ion-Selective Electrode (ISE) sensors such as Nitrate-ISE. The pTHFA membrane was synthesized using photopolymerization technique and further optimized by varying the concentration of the photo-initiator. The pTHFA photopolymer was characterized by C-NMR, H-NMR, FTIR, and DSC. The best sensing formulation comprising pTHFA photopolymer was obtained from composition II with Tg of -17.3 °C. In the Nitrate-ISE fabrication process, initially, the tetraoctylammonium nitrate (TOAN) ionophore was optimized. The optimum TOAN concentration of 4.2 mg was then immobilized onto composition II as a sensing matrix. Results showed that the pTHFA based ISE sensor exhibited a slope near the Nernstian number with a good linear response for detecting nitrate ion concentration between 10–1 to 10–4 M (r2 = 0.9994) and limit of detection as low as 3.47 × 10–5 M. Furthermore, the selectivity behavior of pTHFA based nitrate-ISE sensor was determined in various types of interfering ions such as SO42–, H2PO4–, HPO42–, Cl– and I–. The sensor has demonstrated selectivity coefficient of -2.27 ± 0.2, -2.49 ± 0.6, -2.18 ± 0.8, -1.31 ± 0.1 and 0.41 ± 0.2, respectively. The fabricated pTHFA ISE-Nitrate sensor was further tested in the fish ponds, soils, and also rivers. The sensors have shown excellent performance and is comparable to the standard method.
Dispersibility of Multiwall Carbon Nanotube in a Polyanionic Surfactant Based on UV-Vis Analysis Yuyun Irmawati; Deni Shidqi Khaerudini; Indriyati Indriyati; Mardiyati Mardiyati; Rike Yudianti
Indonesian Journal of Chemistry Vol 20, No 5 (2020)
Publisher : Universitas Gadjah Mada

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (386.925 KB) | DOI: 10.22146/ijc.45567

Abstract

The degree of carbon nanotube (CNT) dispersion in an ink solution plays a critical role in the performance of CNT based devices. This is a challenging task in the CNT utilization due to strong van der Waals interaction affecting the CNT bundles. A good dispersion degree can be achieved, for instance, by lowering the van der Waals interaction with the strategy of non-covalent interaction between polyanionic surfactant and the CNT surface. Herein, a simple and quick technique to disperse multiwall CNT (MWCNT) by using a polyanionic dispersant, carboxymethyl cellulose (CMC), is reported. The dispersion degree of MWCNT in aqueous solution during the sonication process was studied using UV-Vis analysis. Transmission electron microscope (TEM) was also applied to further investigate the interaction between CMC and MWCNT. The result shows that the maximum dispersion of MWCNT was achieved with a maximum absorbance in the UV-Vis spectra. Higher CMC concentration resulted in a higher viscosity of the solution, thus it increased the sonication duration in obtaining the maximum dispersion. By varying the MWCNT concentration at a constant CMC concentration of 0.25 wt.%, a homogenous MWCNT dispersion was obtained up to 0.2 wt.%. The encapsulation of a thin CMC layer on the MWCNT surface with a thickness of 1.5–3 nm was evidenced by TEM micrograph analysis.
The Fabrication of Cellulose Acetate Fiber based on Empty Fruit Bunches (EFB) using Electrospinning Technique Lalu - Suhaimi; Annisa Azzahra; Oka Pradipta Arjasa; Deni Shidqi Khaerudini
Jurnal Kimia Terapan Indonesia Vol 24, No 1 (2022): Jurnal Kimia Terapan Indonesia
Publisher : Research Center for Chemistry - LIPI

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

The cellulose acetate fiber is widely applied in various fields. This study elaborates the fabrication of cellulose acetate fiber based on cellulose acetate is synthesized from cellulose contained in empty fruit bunches (EFB).
Battery charging and discharging control of a hybrid energy system using microcontroller Triyanto Pangaribowo; Wahyu Mulyo Utomo; Afarulrazi Abu Bakar; Deni Shidqi Khaerudini
Indonesian Journal of Electrical Engineering and Computer Science Vol 17, No 2: February 2020
Publisher : Institute of Advanced Engineering and Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijeecs.v17.i2.pp575-582

Abstract

This study aims to control charging and discharging the battery for hybrid energy systems. The control system works by selecting the right energy source to supply voltage to the load. And also this control system can regulate charging and discharging the battery automatically. The voltage source consists of two energy, namely from the battery and DC source. The control system that has been designed has the ability to choose the right DC source when the battery capacity is less than 80%. This system also has a good ability to choose a battery source when the battery reaches 100% capacity and the DC source has a voltage drop of more than 20%. This control system is equipped with excessive electric current protection so that the security level is high.
Taguchi-based design of experiments to optimize the parameters of Hydrogen-Hydrogen-Oxygen based welding Desi Fajarwati; Deni Shidqi Khaerudini
SINERGI Vol 26, No 3 (2022)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2022.3.010

Abstract

This study discusses the design of a hydrogen-hydrogen-oxygen (HHO) based welding tool, which uses the concept of water electrolysis through a dry cell generator. To determine the optimal design of the HHO dry cell generator, a design experiment was carried out using the Taguchi method by taking into account several parameters, namely the configuration of the electrode plate, the duty cycle Pulse Width Modulation (PWM), the type of catalyst, the electrolyte concentration, and the thickness of the gasket of the electrode plate. Each parameter is varied in 4 levels so that 16 kinds of experiments are obtained with an orthogonal array. In addition, the Combustion temperature data was collected after determining the optimal design. The experimental results show that this HHO-based welding tool is able to produce an average temperature reach of 1063.85 °C.
EVALUATION ENERGY SAVINGS AT MALUKU PROVINCE OFFICE BUILDING IN JAKARTA Tommy Martin Syauta; Deni Shidqi Khaerudini
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 4, No 1 (2022)
Publisher : Universitas Mercu Buana, Prodi S2 Teknik Mesin

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (281.251 KB) | DOI: 10.22441/ijimeam.v4i1.14491

Abstract

The electricity is very important to support activities in office building .The equipment like AC ( Air conditioning ) needs more electricity to be operated. The is almost 60%  is use to support this system (AC). This percentage describe that air condition system is an equipment that needs more electricity in the office and its become inefficiency in using electricity. To take overcome for this problem we need to efficiency in using energy. One of the method that now used to efficient that energy is called “ energy conversation” This method is using to saving the energy There is one thing that must be done in this activity which is “ energy audit “. Audit energy is one of method calculate IKE (  Intension Consumption  Energy) at on the building.The first preliminary audit shown that more energy, which 60% is use to operated the air conditioning (AC) system and 30% to operate lighting system. IKE for the lighting system is still below from maximum standard  which is 15 watt/m²The opportunity of saving energy on audit energy in AC system is done by cleaning up consist of : cleaning up filter, propeller corner fin of the evaporator, and the grill of in door unit.
CFD SIMULATION FOR AIRSPEED AND TURBULENCE VALIDATION IN MAIN DUCTING OF OFFICE BUILDING Sabilly Handi Pradana; Deni Shidqi Khaerudini
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 4, No 1 (2022)
Publisher : Universitas Mercu Buana, Prodi S2 Teknik Mesin

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (493.185 KB) | DOI: 10.22441/ijimeam.v4i1.12050

Abstract

This paper focuses on the calculation of sizing ducting based on cooling load requirements the main ducting of office building following regulation airspeed requirements using American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE) and Computational Fluid Dynamics (CFD) simulations. The purpose of this research is to validate the airspeed and turbulence that occurs in the main ducting between manual calculations and CFD simulations. From the calculation, the cooling load requirement is 58.22 kW, for the cooling process an air flowrate of 7117 L/s is needed which is designed to pass through the main ducting in rectangular shape. The main ducting size uses 1200 mm x 500 mm at a speed of 12.7 m/s according to ASHRAE. Autodesk Inventor software is used for ducting modeling and Autodesk CFD is used for airflow simulation. CFD simulations are performed by applying boundary conditions and input parameters. The results showed that the velocity of the ducting design was suitable at 12.7 m/s with laminar flow. The ducting geometry must be designed aerodynamically to reduce the pressure drop which can cause the speed to increase so that it is outside the required limits. Thus, the CFD simulation results have verified the validity of manual calculations.
FLOW FIELD PLATE DESIGN ANALYSIS WITH CROSS-SECTION WAVE RECTANGULAR SERPENTINE USING 3D FLOW SIMULATION ON PROTON EXCHANGE MEMBRANE FUEL CELL Teguh Imam Prasetya; Deni Shidqi Khaerudini
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 3, No 2 (2021)
Publisher : Universitas Mercu Buana, Prodi S2 Teknik Mesin

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (550.178 KB) | DOI: 10.22441/ijimeam.v3i2.11623

Abstract

The availability of petroleum which continues to decrease and the level of public consumption which is always increasing are serious problems today. Renewable energy needs to be researched on an ongoing basis to anticipate the availability problems above. Proton Exchange Membrane Fuel Cell (PEMFC) is an environmentally friendly source of electrical energy because it only requires hydrogen and oxygen as raw materials and water as a result of the reaction. This study will discuss the PEMFC flow field plate because this component dominates the weight and cost of manufacture. Research on flow field plate PEMFC with wave rectangular cross-section is necessary to develop the PEMFC concept with better performance results. This study aims to determine the effect of the wavy cross-section shape on the distribution of channel average speed, channel outlet speed, inlet pressure, channel average pressure, and channel outlet pressure. This study uses a computational fluid dynamic (CFD) method using SolidWorks flow simulation software. This study provides an overview of the serpentine type of flow field plate with a wave rectangular and rectangular cross-section. The wave rectangular cross-section has a higher average velocity, outlet velocity, inlet pressure, and pressure than the rectangular cross-section. This is what will make PEMFC performance higher. The wave rectangular cross-section has nearly the same number of outlet pressures as the rectangular cross-section. Possible development of this research is the creation of simulation software to calculate other parameters that affect PEMFC performance.
CHARACTERIZATION OF IRON PRODUCTION FROM MILLS CALE BY CARBOTHERMIC REDUCTION Lukman Faris Nurdiyansah; Nono Darsono; Deni Shidqi Khaerudini
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 3, No 1 (2021)
Publisher : Universitas Mercu Buana, Prodi S2 Teknik Mesin

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (809.803 KB) | DOI: 10.22441/ijimeam.v3i1.11575

Abstract

Millscale is a large by product of metal factory. Many methods to recycled it to many applications. The aim of this research is recycled millscale to produce the iron by reduction method with graphite as reductant agent. The reduction process was deed by milled millscale and graphite powder with 4:1 weight ratio was by used High Energy Milling with 4, 6, 12 hours milling time variations. The powder then was characterized by X-Ray Diffraction (XRD), Vibrating Sample Magnetometer (VSM) and SEM-EDS test. The XRD test result is Fe3C as a main phase then carbon, magnetite, wustite and Iron as a minor phase. The percentage of iron composition is increase during milling times amount to 6; 10.9; 13 %. The remanence for the 4, 6, and 12 hours of milling time variation, is 2.89, 3.39, and 4.98 emu/g, for the coercivity (Hc) is 209.58, 188.47, and 223.65 Oe and the magnetic saturation number is 22.59, 30.7, 39.15 emu/g, from Hc value it is concluded that the powder has superparamagnetic behavior.  From SEM-EDS is knowed that the distribution of Fe is more uniform on the surface samples with the increase of milling time.
Co-Authors Abdul Hamid Budiman Abu Bakar, Afarulrazi Ade Utami Hapsari Adhista Fania Adnan, Farrah Anis Fazliatun Afarulrazi Abu Bakar Aghni Ulma Saudi Agustanhakri, Agustanhakri Ahmad, Faozan Aiman Sajidah Abd Aziz Akhiruddin Maddu Andhika Prima Prasetyo Andi Firdaus Sudarma Andrameda, Yurian Ariandi Anggito Pringgo Tetuko Annisa Azzahra Arif Hidayat Arif Tjahjono Arif Tjahjono Arif Tjahjono Asadullah, Masud Azizi, M Azizi, Muhammad Bambang Mulyanto Bambang Mulyanto Chollacoop, Nuwong Dafit Feriyanto Damisih Damisih Damisih, Damisih Damsyik, Akhmad Dani Tri Wahyudi Dani Tri Wahyudi Desi Fajarwati Destyorini, Fredina Dianta Ginting Djajadiwinata, Eldwin Dwi Pudjisusilo, Raden Edy Herianto Majlan F. Adany Fajar Arif Kurniawan Fira Rizky Firdaus, Andi Fitri Suryani Arsyad Fredina Destyorini Friliandita, Vivi Gea, Markus Gerald Ensang Timuda Gumelar, Muhammad Dikdik Hanif Yuliani Hapsari, Ade Utami Hardhienata, Hendradi Hardi Gunawan Hardiansyah, Andri Henry Widodo Husin, Saddam Ilham Nur Dimas Yahya Indayaningsih, Nanik Indri Susanti Indriyati Indriyati Iqbal, Rendy Muhamad Irmawati, Yuyun Isnaeni Isnaeni Jarot Raharjo Jarot Raharjo Kurniawan Kurniawan Lukman Faris Nurdiyansah Marcelinus Christwardana Mardiyati, Mardiyati Masno Ginting Muhamad Fitri Muljadi Muljadi Muljadi Muljadi Nada Hashida Lathifah Nafisah, Sayyidatun Nanik Indayaningsih Nisya Ulmiah Nofrijon Sofyan, Nofrijon Nono Darsono Nono Darsono, Nono Octaviani, Ana Nur Oka Pradipta Arjasa Oka Pradipta Arjasa Oktaviani, Ana Nur Pandriana, Aap Perdamean Sebayang Permono Adi Putro Pratama, Wisnu Pravitasari, Retna Deca Pudjiwati, Sri Putra, Yunata Mandala Retna Deca Pravitasari Retno Agnestisia Riandy Putra Rifai, Abdulloh Rike Yudianti Robi Suherman Sabilly Handi Pradana Safaat, Mukhtar Sagir Alva Sanusi, Yasa Saptari, Sitti Ahmiatri Saputra, Dita Adi Saudi, Aghni Ulma Simanjutak, Elfrida Roulina Simarmata, Sari Namarito Sinaga, Tiara Cristy Sinaga, Tiara Cristy Agatha Slamet Priyono SRI RAHAYU Susilo, R Dwi Pudji Taqwatomo, Galih Tarigan, Kontan Tasomara, Riesma Teguh Imam Prasetya Tommy Martin Syauta Triyanto Pangaribowo Vivi Friliandita Wahyu Mulyo Utomo Wahyu Mulyo Utomo Wahyu Tri Utami Wahyudi, Dani Tri Widodo, Aditya Putra Widodo, Henry Wulandari, Ika Octavia Yuliani, Hanif Yuyun Irmawati Yuyun Irmawati