Garuda - Garba Rujukan Digital

SIMULASI PENERAPAN END PLATE WING TIP DEVICES PADA PESAWAT MODEL UAV JENIS GLIDER Azmi, Azhim Asyratul; Wahyudi, Wahyudi; Nugroho, Aris Widyo
JMPM : Jurnal Material dan Proses Manufaktur Vol 3, No 2 (2019): DESEMBER 2019
Publisher : JMPM : Jurnal Material dan Proses Manufaktur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.3239

Aliran udara yang bergerak dari tekanan tinggi ke tekanan rendah menimbulkan pusaran udara pada ujung sayap atau biasa dikenal sebagai wing tip vortices. Wing tip vortices menyebabkan downwash yang mengurangi nilai gaya angkat pada sayap. Berbagai tipe wing tip devices kemudian dirancang untuk mengurangi wing tip vortices, salah satunya adalah wing tip devices jenis end plate. Penelitian pengaruh penerapan wing tip devices dengan variasi sudut kemiringan dapat menggunakan metode pendekatan simulasi. Wing tip devices jenis end plate dirancang dengan desain mengacu pada Withcomb winglet bagian atas. Objek simulasi meliputi pesawat model glider tanpa end plate, menggunakan end plate dengan sudut kemiringan 0o dan end plate dengan sudut kemiringan 15°. Simulasi dilakukan dengan tiga variasi kecepatan jelajah 50, 60, dan 70 km/jam. Hasil simulasi menunjukkan bahwa penerapan end plate dapat meningkatkan nilai gaya angkat. Persentase peningkatan terbesar yaitu 4,1% menggunakan end plate dengan sudut kemiringan 15° pada kecepatan 70 km/jam. Persentase penurunan nilai gaya hambat terbesar terjadi pada konfigurasi end plate dengan sudut kemiringan 15° pada kecepatan 50 km/jam yaitu sebesar 1,04%. Hasil kontur dan iso surface menunjukkan bahwa penerapan end plate pada ujung sayap menjadikan distribusi tekanan lebih merata di permukaan sayap sehingga terjadi peningkatan nilai gaya angkat. Air flow moving from high pressure to low pressure produces vortex at wing tip known as wing tip vortices. Wing tip vortices generate downwash flow and reduce distribution of pressure on the wing. Many types of wing tip devices had been designed to reduce wing tip vortices effect, one of the design is known as end plate wing tip devices. Research of wing tip devices with cant angle variation can be conducted by simulation approach. The end plate wing tip devices has been designed according to the upper section of with comb winglet. The object of simulation was a glider plane model without end plate, end plate with cant angel 0° and 15°. Simulation had been observed with three variations of cruising speed: 50, 60, and 70 km/h. Simulation result shows the 15° end plate can increase 4.1% lift at 70 km/h, and reduce 1.04% drag at 50 km/h compared to wing tip without end plate. Contour and iso surface result the end plate make pressure distribution on wing pressure more uniform and generated more lift.

DISAIN DAN PEMBUATAN ALAT PREHEAT INDUKSI PADA PENGELASAN GESEK LOGAM DISSIMILAR Rahman, Reza Taufikur; Nugroho, Aris Widyo; Suwanda, Totok
JMPM : Jurnal Material dan Proses Manufaktur Vol 3, No 2 (2019): DESEMBER 2019
Publisher : JMPM : Jurnal Material dan Proses Manufaktur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.3240

Pengelasan gesek diketahui memiliki keunggulan mampu menyambung dua logam yang berbeda (dissimilar). Meskipun demikian, pengelasan ini masih mengalami kesulitan dalam proses penyambungan karena perbedaan titik lebur dari kedua logam yang disambung. Agar perbedaan suhu pada daerah yang bergesekan tidak terlalu besar, perlu dilakukan pemanasan awal /preheat pada logam dengan titik lebur yang lebih tinggi. Tulisan ini membahas disain dan pembuatan mesin preheat induksi pada las gesek logam dissimilar. Pemanas induksi yang digunakan adalah prinsip-prinsip arus eddy dengan frekuensi tinggi. Mesin preheat induksi ini terdiri atas komponen utama yaitu transformator, diode, transistor mosfet, kapasitor, kumparan kerja, induktor, dan resistor. Kumparan kerja terbuat dari pipa pejal tembaga berdiameter 5 mm, jumlah lilitan, n = 6 lilit dengan tinggi kumparan 35 mm dan diameter lilitan 40 mm. Setelah terangkai, dilakukan pengujian pada silinder pejal stainless steel berdiameter 14 mm dan panjang daerah pemanasan 30 mm. Pemanasan dilakukan sehingga silinder mencapai temperatur >600 °C. Termokopel tipe K digunakan untuk mengukur temperatur silinder. Hasil pengujian menunjukkan bahwa mesin memiliki spesifikasi berupa tegangan kerja rangkaian 20 Volt dan arus maksimal 44 ampere. Temperatur naik dengan cepat hingga 600 °C setelah 70 detik pertama kemudian naik sedikit dan stabil sampai dengan maksimum temperatur 683 °C dengan waktu pengujian sampai dengan 300 detik. Daya listrik berkisar antara 320-674 watt. Hasil ini menunjukkan bahwa mesin preheater telah berhasil dibuat dan berpotensi dapat digunakan sebagai preheater pada proses las gesek dissimilar. Friction welding is known to have the advantage of being able to connect two different metals (dissimilar). However, this welding is still experiencing difficulties in the joining process because of the different melting points of the two metals being joined. In order the temperatur difference in the rubbing area is not too large, it is necessary to do preheat the metal with a higher melting point. This paper discusses the design and manufacture of induction preheat machines in dissimilar metal friction welding. Induction heaters are applied using the principle of eddy current with high frequency. This induction preheat machine consists of main components namely transformer, diode, mosfet transistor, capacitor, working coil, inductor and resistor. The working coil was made of solid copper pipe with a diameter of 5 mm, number of turns, n = 6 turns with coil height of 35 mm and diameter of coil of 40 mm. After being assembled, testing was carried out on a solid stainless steel cylinder with a diameter of 14 mm and a length of 30 mm heating area. The heating process was conducted to achieve temperatur of the higher than 600 °C. A K type thermocouple was used to measure the temperatur. The test results showed that the machine had specifications as follows: a 20 Volt circuit working voltage, with a maximum current of 44 amperes. Temperatur rose rapidly up to 600 °C after the first 70 seconds then increased slightly and was stable up to a maximum temperatur of 683 °C during 300 seconds. Electrical power ranged from 320-674 watts. These results indicated that the preheater machine was successfully fabricated and was potentially be used as a preheater equipment in the dissimilar friction welding process.

DISAIN DAN PEMBUATAN ALAT PREHEAT INDUKSI PADA PENGELASAN GESEK LOGAM DISSIMILAR Rahman, Reza Taufikur; Nugroho, Aris Widyo; Suwanda, Totok
JMPM : Jurnal Material dan Proses Manufaktur Vol 3, No 2 (2019): DESEMBER 2019
Publisher : JMPM : Jurnal Material dan Proses Manufaktur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jmpm.3240

Pengelasan gesek diketahui memiliki keunggulan mampu menyambung dua logam yang berbeda (dissimilar). Meskipun demikian, pengelasan ini masih mengalami kesulitan dalam proses penyambungan karena perbedaan titik lebur dari kedua logam yang disambung. Agar perbedaan suhu pada daerah yang bergesekan tidak terlalu besar, perlu dilakukan pemanasan awal /preheat pada logam dengan titik lebur yang lebih tinggi. Tulisan ini membahas disain dan pembuatan mesin preheat induksi pada las gesek logam dissimilar. Pemanas induksi yang digunakan adalah prinsip-prinsip arus eddy dengan frekuensi tinggi. Mesin preheat induksi ini terdiri atas komponen utama yaitu transformator, diode, transistor mosfet, kapasitor, kumparan kerja, induktor, dan resistor. Kumparan kerja terbuat dari pipa pejal tembaga berdiameter 5 mm, jumlah lilitan, n = 6 lilit dengan tinggi kumparan 35 mm dan diameter lilitan 40 mm. Setelah terangkai, dilakukan pengujian pada silinder pejal stainless steel berdiameter 14 mm dan panjang daerah pemanasan 30 mm. Pemanasan dilakukan sehingga silinder mencapai temperatur >600 °C. Termokopel tipe K digunakan untuk mengukur temperatur silinder. Hasil pengujian menunjukkan bahwa mesin memiliki spesifikasi berupa tegangan kerja rangkaian 20 Volt dan arus maksimal 44 ampere. Temperatur naik dengan cepat hingga 600 °C setelah 70 detik pertama kemudian naik sedikit dan stabil sampai dengan maksimum temperatur 683 °C dengan waktu pengujian sampai dengan 300 detik. Daya listrik berkisar antara 320-674 watt. Hasil ini menunjukkan bahwa mesin preheater telah berhasil dibuat dan berpotensi dapat digunakan sebagai preheater pada proses las gesek dissimilar. Friction welding is known to have the advantage of being able to connect two different metals (dissimilar). However, this welding is still experiencing difficulties in the joining process because of the different melting points of the two metals being joined. In order the temperatur difference in the rubbing area is not too large, it is necessary to do preheat the metal with a higher melting point. This paper discusses the design and manufacture of induction preheat machines in dissimilar metal friction welding. Induction heaters are applied using the principle of eddy current with high frequency. This induction preheat machine consists of main components namely transformer, diode, mosfet transistor, capacitor, working coil, inductor and resistor. The working coil was made of solid copper pipe with a diameter of 5 mm, number of turns, n = 6 turns with coil height of 35 mm and diameter of coil of 40 mm. After being assembled, testing was carried out on a solid stainless steel cylinder with a diameter of 14 mm and a length of 30 mm heating area. The heating process was conducted to achieve temperatur of the higher than 600 °C. A K type thermocouple was used to measure the temperatur. The test results showed that the machine had specifications as follows: a 20 Volt circuit working voltage, with a maximum current of 44 amperes. Temperatur rose rapidly up to 600 °C after the first 70 seconds then increased slightly and was stable up to a maximum temperatur of 683 °C during 300 seconds. Electrical power ranged from 320-674 watts. These results indicated that the preheater machine was successfully fabricated and was potentially be used as a preheater equipment in the dissimilar friction welding process.

PENGARUH KECEPATAN PUTAR TOOL DAN SUDUT SHOULDER SAMBUNGAN FRICTION STIR SPOT WELDING PADA BAHAN POLYPROPYLENE Nugroho, Aris Widyo; Dwi Saputra, Muhammad Rifai; Budiyantoro, Cahyo
Semesta Teknika Vol 22, No 2 (2019): NOVEMBER 2019
Publisher : Semesta Teknika

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/st.222250

Penyambungan bahan thermoplastic polypropilen dengan teknik Friction stir spot welding (FSSW) telah banyak dilakukan. Walaupun kekuatannya sudah mencukupi, masih dihasilkan keyhole dan bekas shoulder yang cukup besar karena penggunaan ukuran soulder dan pin besar. Penelitian ini menginvestigasi sambungan polypropilen dengan teknik FSSW menggunakan shoulder dan pin lebih kecil pada geometri shoulder yang berbeda. Penelitian di awali dengan pemotongan lembaran polypropylene dengan panjang 150mm, lebar 30mm dan tebal 5mm. Sambungan tumpang sesuai dengan standar EN 12814-2 digunakan dalam penyambungan ini. Proses penyambungan dilakukan pada kecepatan putar 985, 1660, 2350 rpm dengan dua jenis tool (shoulder angle 0o dan 5o). Sambungan diamati struktur makro, kekerasan dan kapastas beban tariknya. Hasil penelitian menunjukan bahwa semua sambungan memiliki kegagalan getas. Seiring bertambahnya sudut shoulder dan kecepatan putar tool, ukuran nugget dan welding zone meningkat, sehingga meningkatkan kapasitas beban tari mencapai 2116 N. Geometri tool 2 berpotensi untuk dapat diaplikasikan dalam sambungan FSSW. The joining of thermoplastic polypropylene material using the Friction stir spot welding (FSSW) technique has been developed. Although the strength is sufficient, it still produces a large keyhole and shoulder marks due to the use of a large shoulder and pin size. This research investigates polypropylene joint with the FSSW technique using smaller shoulders and pins on different shoulder geometries. The research began by cutting of polypropylene sheets into 150 mm long and 30 mm wide and 5 mm thick. Specimens according to EN 12814-2 were used in this welding joint. The welding process is carried out at rotational speeds of 985, 1660, 2350 rpm with two types of tools (shoulder angle of 0o and 5o). The welding joint was then observed for macrostructure, hardness, and tensile load-bearing capacity. The results showed that all welding joints had a brittle failure. The increasing of the shoulder angle and the rotational speed increase the nugget size and welding zone thickness resulting in a higher tensile load-bearing capacity which reaches up to 2116 N. The tool with the geometric being used has the potential to be applied in the FSSW joint.

PENINGKATAN KEKUATAN LENTUR PRODUK 3D PRINTING BERBAHAN PETG DENGAN OPTIMASI PARAMETER PROSES MENGGUNAKAN METODE TAGUCHI Riza, Eduar Iqbal; Budiyantoro, Cahyo; Nugroho, Aris Widyo
Media Mesin: Majalah Teknik Mesin Vol 21, No 2 (2020)
Publisher : Program Studi Teknik Mesin, Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/mesin.v21i2.10856

Optimization of 3D printing process parameters with PETG material to the flexural strength response using the Taguchi method has been carried out. This study uses L9 (33) orthogonal arrays experimental design using three process parameters, namely nozzle temperature, extrusion width, and feed rate with three levels in each parameter (240 ° C, 245 ° C, 250 ° C, 0.3 mm 0.35mm, 0.4mm, 50%, 75%, 100%). Specimens were prepared according to ISO 178: 2010 Standard using a Prusa-i3 3D printer. Following this their dimensions, mass, production time, and flexural strength were examined. The flexural strength response was analyzed using the Taguchi method via SN Ratio and ANOVA analysis to obtain the optimal parameters. The results showed that the most influential process parameters on the response of flexural strength respectively were the nozzle temperature, extrusion width and feed rate with an optimal combination of parameters namely nozzle temperature (250 ° C), extrusion width (0.35 mm), and feed rate (75%). The confirmation experiments showed that the optimal parameter combination obtained the highest flexural strength with a smaller data deviation (52.98 ± 0.65 MPa). In addition, all products being produced posses dimensions according to the standards used.

Pengaruh Fraksi Volume Serat terhadap Peningkatan Kekuatan Impak Komposit Berpenguat Serat Nanas-Nanasan (Bromeliaceae) Kontinyu Searah dengan Matrik Unsaturated Polyester Nur Rahman, Muhammad Budi; Suwanda, Totok
Semesta Teknika Vol 13, No 2 (2010): NOVEMBER 2010
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/jst.v13i2.714

The objective of this research is to determine the effect of fiber volume fraction and alcali (5% NaOH solution) treatment on the impact strength and failure mode of continuous bromeliaceae fiber/BQTN 157 polyester composites. Specimens being tested were produced using press mold technique. Fiber volume fraction was varied from 20% to 40%, while the the soaking time of the alcali treatment was between 2 and 8 hours. Whilst the impact test was carried out in accordance with the ASTM D5941 standard, the micro-structures of the broken specimens were presented as photo macrographs. The result showed that failure energy was sharply increase, 0.22 J (69.23%), upto fiber volume fraction of 34,44%. Further increase of fiber content resulted in decreasing slope of the failure energy increase. The corresponding impact strength was found being 0,0046 J/mm2. The effect of soaking time of the alcali treatment on the failure energy and impact strength showed similar trend. Optimum result was obtained at 6 hours of soaking time, i.e. 0,27 J of failure energy and 0,0055 J/mm2 of impact strength. Eight hours of soaking time resulted in the damage of fiber surface leading to decrease of failure energy and impact srength of the resulted composites. Hinge break showing fiber pull out was observed in the failure surfaces of various fiber contents, with the increase of soaking time resulted in decrease of the amount of pulled-out fibers.

Perbandingan Kekerasan dan Kekuatan Tekan Paduan Cu â€“ Sn 6% Hasil Proses Metalurgi Serbuk dan Sand Casting Suwanda, Totok; Rahman, Muh Budi Nur; Ramdani, Deny Fajrur
Semesta Teknika Vol 11, No 2 (2008): NOVEMBER 2008
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/st.v11i2.767

Metal production by sand casting and powder metallurgy indicates the advantage of metal process technology. Bearing materials must have hardness and compressive strength properties to withstand wear and pressure load. Material porosity provides the space for lubricant. The lubrication will decrease the friction and keep temperature low. Low friction and low temperature will increase the life time of bearing. The goal of this research is to compare the hardness, compressive strength, macrostructure and microstructure between Cu-Sn 6% alloy produced by sand casting and by powder metallurgy. During sand casting process, the metal was melted in the furnace and then poured in to the sand mold, whilst in the powder metallurgy process; the metal powder was compacted in the metal mould and then heated to a temperature below its melting point (sintering process). In this research, the powder was compacted at 200 MPa and then sintered at 800Â° C for 45 minutes. The observation of the microstructure showed that the Cu-Sn 6% Â alloy produced by powder metallurgy possessed more porositythan produced by sand casting. The sand casting process produced the Cu-Sn 6% alloy with Brinell Hardness Number (BHN) of 47.97 kgf/mm2 and compressive strength of 680.8 MPa. The powder metallurgy process produced the Cu-Sn 6% alloy with Brinell Hardness Number (BHN) of 27.08 kgf/mm2 and compressive strength of 944.4 MPa.

Disain Dan Fabrikasi Mesin Sputtering Skala Laboratorium untuk Penumbuhan Film Tipis Muhammad, Bagja Restu; Nugroho, Aris Widyo
Semesta Teknika Vol 20, No 1 (2017): MEI 2017
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/st.v20i1.2886

Plasma sputtering is well known method for preparation of thin films on various substrates. This technique involves expelling material from a target onto substrate in a vacuum chamber. Generally, the technique is equipped with argon supply system for ionized gas bombardments of the target. This work shows designing and fabricating process of a simple sputtering machine without gas supply system and its preliminary thin film preparation test. A CAD software was applied to design its main apparatus namely a vacuum system and an electrical system. Afterward, those apparatus were fabricated and assembled. Preliminary test was conducted using a cooper plate as a target and plate glasses as substrates for 90 s and 130 s processing time. The vacuum pressure, voltage and the electric current were set up at 10-2 torr, 150 volt and 1 A, respectively. The thin film on the glass was visually examined andÂ its resistivity was measured using ohm meter. The results show that a cooper thin film has been coated on the glass with the resistivity of 12.6 and 9 â„¦. At this stage , it is confirmed that the plasma sputtering machine being fabricated has successfully worked.

Pengaruh Kecepatan Putar Tool dan Sudut Shoulder Sambungan Friction Stir Spot Welding pada Bahan Polypropylene Nugroho, Aris Widyo; Dwi Saputra, Muhammad Rifai; Budiyantoro, Cahyo
Semesta Teknika Vol 22, No 2 (2019): NOVEMBER 2019
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/st.222250

Penyambungan bahan thermoplastic polypropilen dengan teknik Friction stir spot welding (FSSW) telah banyak dilakukan. Walaupun kekuatannya sudah mencukupi, masih dihasilkan keyhole dan bekas shoulder yang cukup besar karena penggunaan ukuran soulder dan pin besar. Penelitian ini menginvestigasi sambungan polypropilen dengan teknik FSSW menggunakan shoulder dan pin lebih kecil pada geometri shoulder yang berbeda. Penelitian di awali dengan pemotongan lembaran polypropylene dengan panjang 150mm, lebar 30mm dan tebal 5mm. Sambungan tumpang sesuai dengan standar EN 12814-2 digunakan dalam penyambungan ini. Proses penyambungan dilakukan pada kecepatan putar 985, 1660, 2350 rpm dengan dua jenis tool (shoulder angle 0o dan 5o). Sambungan diamati struktur makro, kekerasan dan kapastas beban tariknya. Hasil penelitian menunjukan bahwa semua sambungan memiliki kegagalan getas. Seiring bertambahnya sudut shoulder dan kecepatan putar tool, ukuran nugget dan welding zone meningkat, sehingga meningkatkan kapasitas beban tari mencapai 2116 N. Geometri tool 2 berpotensi untuk dapat diaplikasikan dalam sambungan FSSW.Â The joining of thermoplastic polypropylene material using the Friction stir spot welding (FSSW) technique has been developed. Although the strength is sufficient, it still produces a large keyhole and shoulder marks due to the use of a large shoulder and pin size. This research investigates polypropylene joint with the FSSW technique using smaller shoulders and pins on different shoulder geometries. The research began by cutting of polypropylene sheets into 150 mm long and 30 mm wide and 5 mm thick. Specimens according to EN 12814-2 were used in this welding joint. The welding process is carried out at rotational speeds of 985, 1660, 2350 rpm with two types of tools (shoulder angle of 0o and 5o). The welding joint was then observed for macrostructure, hardness, and tensile load-bearing capacity. The results showed that all welding joints had a brittle failure. The increasing of the shoulder angle and the rotational speed increase the nugget size and welding zone thickness resulting in a higher tensile load-bearing capacity which reaches up to 2116 N. The tool with the geometric being used has the potential to be applied in the FSSW joint.

Mikrostruktur dan Kekerasan Sambungan Pengelasan Gesek Disimilar Pipa Tembaga/Kuningan (Cu/Cu-Zn) Aris Widyo Nugroho; Totok Suwanda; Septian Aldo Serena
Semesta Teknika Vol 19, No 1 (2016): MEI 2016
Publisher : Universitas Muhammadiyah Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.18196/st.v19i1.2047

This study is focused on the influence of friction time on the microstructure and the hardness values of butt welded dissimilar pure copper/brass alloy pipes by continuous drive friction welding. Five variation of friction times were applied during the welding processes. The joint were evaluated by microstructural analysis and microhardness measurements. The results show that three distincs region were observed. The grain formation in the three regions were revealed. It was found that the hardness of the joints especially in HAZ regions were lower than that of the copper and brass base metals, while the hardness of the TMAZ region was higher than that of the copper base metal and the brass base metal. The microhardness values in the TMAZ increased with increasing the friction time up to 30 s and then decreased with incresing friction time.

Title

Found 58 Documents
Search

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Title Search

Found 58 Documents Search

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Abstract

Title

Found 58 Documents
Search