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SIMULATION-BASED ANALYSIS FOR OPTIMIZING MOLD DESIGN OF PLASTIC HARDNESS TEST SPECIMENS USING KEY PARAMETERS Pujo Leksonowati, Nur Fitria; Pamungkas, Nurman; Manurung, Meilani; Aryswan, Adhe; Hakim, Rahman; Stefani, Windy; Purba, Adi; Khollilurrahman, Kholillurrahman; Batubara, Ninda
Jurnal Rekayasa Mesin Vol. 16 No. 2 (2025)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v16i2.1945

Abstract

This study aims to compare the performance of two injection molding designs—Design A and Design B—for producing plastic hardness test specimens. Design A showed a fill time of 1.03 s and cooling quality covering 84.2% of the part, compared to 1.06 s and 72.4% for Design B. Design B, however, exhibited deflection of 0.96 mm versus 1.15 mm for Design A, and a maximum sink mark depth of 0.5687 mm versus 0.5773 mm. These characteristics in Design B support dimensional stability and limit visible defects, making it suitable for fabrication. Optimization strategies, such as adjustments to packing pressure, gate location, and the cooling system, are proposed to improve Design B's performance in terms of production efficiency and quality. The results indicate that, despite advantages in Design A, Design B offers a viable option for large-scale injection molding, balancing quality and operational efficiency.
Rancang Bangun Kerangka Tanaman Hidroponik Politeknik Negeri Batam Pamungkas, Nurman; Widiastuti, Hanifah; Restu, Fedia; Leksonowati, Nur Fitria Pujo; Arifin, Nurul Laili; Muvariz, Mufti Fathonah; Ulfah, Nurul; Widodo, Widodo; Baharudin, Budi; Fajrin, Aulia; Fyona, Annisa; Kamsyah, Domi; Gemala, Mega; Rosbandrio, Wowo; Aryswan, Adhe; Siregar, James; Saputra, Hendra; Irawan, Benny Haddli; Saputra, Ihsan; Ariyanto, Nugroho Pratomo; Mutiarani, Mutiarani
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol. 5 No. 1 (2023): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimaspolibatam.v5i1.4866

Abstract

The hydroponic pilot project in the Batam State Polytechnic area was motivated by problems with economic conditions and declining health conditions during the Covid-19 pandemic. This project is expected to support the "growing your own food movement" in an effort to reduce unemployment, increase food security and a healthy lifestyle. The hydroponic method was chosen because it is very easy to do and does not require a large area of "‹"‹land. In this community service activity, a hydroponic plant building framework will be made as a prototype of an efficient and efficient hydroponic building so that it can be used by the wider community. This activity is also useful for applying design knowledge as one of the PbL activities carried out by CAD, CNC, CAM, and Fabrication Engineering courses in the Mechanical Engineering Department, so that it can become an arena for higher education participation to support people's lives. The method of implementing this community service activity is to make observations to find a suitable area to build a hydroponic plant house, then the results of the observations are poured in the form of a design by utilizing software so that the materials needed and the shape of the framework that is built can be known. The last activity is making a hydroponic plant place. This activity is planned to be carried out from April to November 2021. Based on the results of the evaluation of the service program questionnaire for product distribution, it is known that the majority of respondents are satisfied with the products produced.
Pemberdayaan Pendidikan Vokasional: Pelatihan Mesin Laser cutting untuk Keterampilan Desain dan Fabrikasi di SMKN 9 Batam Leksonowati, Nur Fitria Pujo; Batubara, Ninda Hardina; Purba, Adi Syahputra; Cahyagi, Danang; Butar, Hendra Butar; Wijayanti, Ita; Manurung, Meilani Mandalena; Dzulfikar, Mohamad Alif; Stefani, Windy; Ulfah, Nurul; Aryswan, Adhe; Pamungkas, Nurman; Khollilurrahman, Kholillurrahman
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol. 6 No. 2 (2024): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimaspolibatam.v6i2.7016

Abstract

This community service initiative aims to enhance the skills of vocational school students in utilizing Laser cutting machines, serving as a platform for students in the Design and Visual Communication department of SMKN 9 Batam to fabricate products based on their own designs in preparation for the professional world. The participants involved in this initiative consist of 78 students from the aforementioned department. The community service program is structured through various stages, encompassing initiation, preparation, execution, activity review, and the compilation of a final report. Enthusiastically engaged, the participants, primarily from the Design and Visual Communication department, had previously focused their learning solely on the design phase. However, through this community service project, they actively participated in the fabrication process of designs they had created. Utilizing CAD applications, the designs were transformed into tangible products using acrylic as the raw material, ensuring that the resulting products align with the envisioned design. This initiative provides a valuable avenue for students to bridge the gap between design and fabrication, fostering practical skills crucial for their future endeavors in the workforce.
OPTIMALISASI SUMBER DAYA DAN TEKNOLOGI DALAM PROGRAM PEMBERDAYAAN MASYARAKAT DESA PULAU JEMARE Leksonowati, Nur Fitria Pujo; Pamungkas, Nurman; Butar, Hendra Butar; Aryswan, Adhe; Juangsa Putra, Lalu Giat; Fyona, Annisa; Nugroho, Cahyo Budi; Wibowo, Ari; Gemala, Mega; Ariyanto, Nugroho Pratomo; Arifin, Nurul Laili; Puspita, Roza; Sriyanto, Sriyanto; Dzulfiqar, Mohamad Alif; Stefani, Windy; Batubara, Ninda Hardina; Fajrin, Aulia; Purba, Adi Syahputra; Manurung, Meilani Mandhalena; Budiman, Budiman
Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam Vol. 7 No. 1 (2025): Jurnal Pengabdian kepada Masyarakat Politeknik Negeri Batam
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/abdimaspolibatam.v7i1.7105

Abstract

This paper discusses in depth the implementation of the Village Community Empowerment Program (P2MD) carried out on Jemare Island. The main focus of this program is the application of appropriate technology, which includes public street lighting and a water pump system, both powered by solar panels. The main objective of this initiative is to improve the quality of lighting and the provision of clean water on the island, two important aspects that are greatly needed by the local residents. Through a series of intensive observations and discussions with the local residents, the community service team was able to identify and solve various problems faced by the residents. As a result of these efforts, four street lights have been successfully installed and operated, and the water pump system has been successfully connected to the water pump machine and water storage tank. It is hoped that this initiative can have a significant positive impact on the quality of life of the residents of Jemare Island, support their business activities and economy, and provide a solution to the uneven distribution of electricity by the state electricity company (PLN). This solution is practical because it utilizes renewable energy in the form of sunlight, which is abundantly available on Jemare Island.
Dampak Jumlah Plasticizer dalam Nilai Kekerasan Plastik PVC Manurung, Meilani Mandhalena; Leksonowati, Nur Fitria Pujo; Pamungkas, Nurman; Stefani, Windy; Batubara, Ninda Hardina; Purba, Adi Syahputra
JURNAL INTEGRASI Vol. 16 No. 2 (2024): Jurnal Integrasi - Oktober 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i2.8495

Abstract

This paper provides a detailed investigation into the effects of Trioctyl Trimellitate (TOTM) plasticizer levels on the hardness of Polyvinyl Chloride (PVC) materials. The study reveals an inverse correlation between the level of TOTM plasticizer and the hardness of PVC, with an increase in TOTM levels leading to a decrease in hardness. This trend is consistent across various PVC samples, despite minor variations. The role of plasticizers in determining the physical and mechanical properties of PVC is further explored, emphasizing their function in reducing PVC's crystallinity, thereby producing a clearer and more flexible material. This research contributes to the understanding of how plasticizers can be used to tailor the properties of PVC, leading to the development of two distinct types of PVC: Flexible PVC, which contains a plasticizer, and Rigid PVC, which does not. The findings underscore the importance of plasticizers in material design and engineering, offering valuable insights for future applications.
Studi Pembuatan Procedure Qualification Record untuk Repair through Thickness pada S355 KT0 Stefani, Windy; Leksonowati, Nur Fitria Pujo; Pamungkas, Nurman; Nugroho, Cahyo Budi
JURNAL INTEGRASI Vol. 16 No. 2 (2024): Jurnal Integrasi - Oktober 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i2.8530

Abstract

This research aims to develop a Procedure Qualification Record (PQR) for Repair Through Thickness on S355 KT0 material using the GTAW method for the root, SAW for filler and capping. The welds were repaired using gouging and grinding before undergoing repair welding with the SMAW method. The study employed experimental methods with Non-Destructive and Destructive tests following AWS D1.1 and Client Specification MHK-COMP-SPE standards. The test results indicate defect-free welds that meet AWS D1.1 standards in terms of mechanical properties such as tensile strength, bending, impact, and hardness. The tensile strength values reached 609 MPa (longitudinal specimen) and 539 MPa and 540 MPa for transverse specimens. The lowest impact test value was 139J in the fusion line +2 mm repair to original welds area. The peak hardness test value was 240 VHN in the HAZ (repair to original weld) region. The test results were also used to formulate a PQR that aligns with specific requirements. This research is expected to provide guidance for performing repair welding on S355 KT0 material.
Studi Pengaruh Nilai Availability Mesin Stamping Terhadap Jumlah Hasil Produksi Purba, Adi Syahputra; Leksonowati, Nur Fitria Pujo; Pamungkas, Nurman; Yuniarsih, Nidia; Batubara, Ninda Hardina; Prasetyo, Dimas
JURNAL INTEGRASI Vol. 16 No. 2 (2024): Jurnal Integrasi - Oktober 2024
Publisher : Pusat Penelitian dan Pengabdian Masyarakat Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/ji.v16i2.8536

Abstract

This study aims to analyze the effect of machine availability on production output at PT XYZ. Data collection was conducted from January to March 2024, focusing on machine downtime, total operational hours, and weekly production output. The method used involves the calculation of Mean Time Between Failure (MTBF), Mean Time To Repair (MTTR), and availability, followed by a correlation analysis between availability and production output. The results show a strong correlation between availability and output, with a correlation value of 0.852. In Week 6 and Week 11, machine downtime caused availability to drop to 98.41% and 97.96%, respectively, which directly impacted production output. Based on these findings, it is recommended that PT XYZ improve preventive maintenance and minimize downtime to maintain optimal machine availability and maximize production output
Analisis Tingkat Kelulusan Welder Qualification Test Berdasarkan AWS D1.1/D1.1M:2020: Analysis of Pass Rates for the Welder Qualification Test Based on AWS D1.1/D1.1M:2020 Adhe Aryswan; Rio Rahmad Guntur; Ari Wibowo; Nurman Pamungkas
Jurnal Pendidikan Teknik Mesin Undiksha Vol. 14 No. 2 (2026)
Publisher : Universitas Pendidikan Ganesha

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23887/jptm.v14i2.76264

Abstract

The welder qualification process is pivotal to ensuring quality welding in fabrication industries. This study presents the outcomes of a welder qualification test conducted from February 16 to 17, 2023, involving 151 participants across seven batches. Utilizing the AWS D1.1/D1.1M:2020 standard, participants underwent visual inspection to assess welding proficiency. Results revealed that 141 welders successfully met qualification criteria, while 10 encountered failures primarily due to fast travel speeds and high ampere settings leading to visible defects. The qualification process showcased a 90% success rate on the first day and 100% success on the second day. Grades A, B, and C were employed to assess visual inspection outcomes, with most participants achieving grades A and B. Overall, the study emphasizes the importance of meticulous adherence to welding parameters and procedures to ensure successful qualification outcomes. Addressing identified areas of improvement, particularly regarding welding parameters, is crucial for enhancing the effectiveness of future qualification processes and nurturing a skilled workforce in alignment with industry standards.
Implementasi Rotary Biokomposter dalam Pengolahan Limbah Organik Pertanian Kelompok Tani Harapan Sukses Kec. Sekupang Nur Fitria Leksonowati; Nurman Pamungkas; Meilani Manurung; Hendra Butar-Butar; Ninda Batubara; Adi Syahputra Purba; Windy Stefani; Ita Wijayanti; Kholilur Rahman; Efraim Tambunan
Jurnal Malikussaleh Mengabdi Vol. 5 No. 2 (2026): Jurnal Malikussaleh Mengabdi, April 2026
Publisher : LPPM Universitas Malikussaleh

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29103/jmm.v5i2.25498

Abstract

Limbah organik pertanian yang tidak dikelola dengan baik dapat menimbulkan penumpukan residu, gangguan sanitasi lingkungan, serta berkurangnya potensi pemanfaatan bahan organik sebagai pembenah tanah. Permasalahan ini juga dihadapi oleh Kelompok Tani Harapan Sukses di Kecamatan Sekupang, Kota Batam, terutama karena kegiatan pertanian menghasilkan sisa tanaman hortikultura yang belum diolah secara optimal. Selain itu, kondisi tanah ultisol yang cenderung masam dan rendah unsur hara membutuhkan dukungan bahan organik secara berkelanjutan. Kegiatan pengabdian masyarakat ini bertujuan untuk mengimplementasikan teknologi rotary biokomposter sebagai alat bantu pengolahan limbah organik pertanian menjadi kompos. Metode pelaksanaan dilakukan melalui pendekatan partisipatif berbasis Project Based Learning (PBL), yang meliputi observasi lapangan, identifikasi kebutuhan mitra, desain dan fabrikasi alat, pelatihan pengoperasian, simulasi penggunaan, serta penyerahan alat kepada mitra. Rotary biokomposter dirancang dengan komponen utama berupa drum berputar, blade pengaduk, rangka penopang, lubang aerasi, sistem pengunci, dan mekanisme putar untuk mendukung pencampuran bahan organik secara lebih merata. Hasil kegiatan menunjukkan bahwa alat berhasil difabrikasi, diuji secara fungsional, dan diserahkan kepada Kelompok Tani Harapan Sukses. Mitra juga memperoleh pelatihan mengenai pengisian bahan organik, proses pengadukan, aerasi, serta perawatan alat. Implementasi ini memberikan alternatif teknologi sederhana bagi petani untuk mengolah limbah organik secara mandiri dan mendukung pemanfaatan kompos sebagai bahan pembenah tanah. Keberlanjutan program memerlukan pendampingan lanjutan, evaluasi kualitas kompos, serta pengujian penerapan kompos pada lahan pertanian mitra.  
Program Mentoring SolidWorks dan Pemesinan: Memahami Sifat Mekanis Beberapa Material melalui Desain dan Produksi Komponen untuk Siswa SMK Meilani Mandhalena Manurung; Nur Fitria Pujo Leksonowati; Adi Syahputra Purba; Hanifah Widiastuti; Windy Stefani; Mutiarani; Ita Wijayanti; Nurman Pamungkas; Ninda Hardina Batubara; Yogantara; Abulija Maskarai
Jurnal Malikussaleh Mengabdi Vol. 5 No. 2 (2026): Jurnal Malikussaleh Mengabdi, April 2026
Publisher : LPPM Universitas Malikussaleh

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29103/jmm.v5i2.26723

Abstract

Program ini bertujuan meningkatkan pemahaman siswa SMK jurusan Teknik Mesin tentang sifat mekanis material melalui mentoring intensif berbasis SOLIDWORKS dan pemesinan. Urgensi program muncul dari pengalaman mengajar mahasiswa teknik mesin di tahun awal perkuliahan, di mana banyak mahasiswa, terutama lulusan SMK, kesulitan memahami konsep sifat mekanis material (kekerasan, kekuatan, keuletan) melalui uji kekerasan, uji tarik, bending, dan pengujian lainnya. Hal ini menghambat kesiapan akademik dan profesional mereka. Program ini diharapkan menanamkan konsep tersebut sejak dini untuk mempersiapkan siswa menghadapi perkuliahan dan dunia kerja. Program dilaksanakan selama satu hari, melibatkan siswa SMK, fokus pada desain komponen menggunakan SolidWorks dan pemesinan pembubutan serta uji kekerasan. Tujuan program ini meliputi peningkatan pemahaman sifat mekanis material; pelatihan keterampilan desain menggunakan SOLIDWORKS; serta memberikan pengalaman pemesinan menggunakan mesin konvensional.
Co-Authors Abda Abda Abulija Maskarai Adhe Aryswan Adhe Aryswan Adi Syahputra Purba Adimas, Adimas Ali, Sulaiman Annisa Fyona Ari Wibowo Ari Wibowo Ari Wibowo Ari Wibowo Arif, Zainal Asrafi Asrafi Aulia Fajrin Baharudin, Budi Batubara, Ninda Batubara, Ninda Hardina Budi Baharudin Butar, Hendra Butar Cahyo Budi Nugroho Danang Cahyagi Dimas Prasetyo Domi Kamsyah Dupan, Pandi Dzulfikar, Mohamad Alif Efraim Tambunan Fajrin, Aulia Fedia Restu Gianluca Fenta, Sandro Hanifah Widiastuti Hendra Butar-Butar Hendra Saputra Hendra Saputra Hendra Saputra Hendra Saputra Husen Ihsan Saputra Irawan, Benny Haddli Ita Wijayanti James Siregar Jayawarsa, A.A. Ketut Kholilur Rahman Khollilurrahman, Kholillurrahman Lalu Giat Juangsa Putra Leksonowati, Nur Fitria Leo Van Gunawan Lisa Novianty Manurung, Meilani Manurung, Meilani Mandalena Mega Fatimah Rosana Mega Gemala Meida Perwira Antartika Meilani Mandhalena Manurung Meilani Manurung Mohamad Alif Dzulfiqar Mufariz, Mufti Fathonah Mufti Fathonah M Mufti Fathonah Muvariz Muhammad Ismail Mutiarani Mutiarani Mutiarani MUTIARANI MUTIARANI Naufal A Prasetyo Naufal Abdurrahman Naufal Abdurrahman Prasetyo Nidia Yuniarsih Nidia Yuninarsih Ninda Batubara Ninda Hardina Batubara Nugroho Pratomo Ariyanto Nur Fitria Leksonowati Nur Fitria Pujo Leksonowati Nurul Fadhilah Nurul Laili Arifin Nurul Ulfah Nurul Ulfah Pujo, Nur Fitri Purba, Adi Rahman Hakim Reynaldi, Muhammad Ryan Rio Rahmad Guntur Rosbandrio, Wowo Roza Puspita Safi'i, Muhamad Saiful Akhyar Lubis Salman Al Faris Sapto Wiratno Satoto Siregar, James Suheri Suheri Sulistyo Wibowo Surawan, Surawan Widodo Widodo Widodo Widodo Widodo, Syamsul Bahri Windy Stefani Yogantara Yogantara Yogantara