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Pengujian Performa Pada Variasi Tekanan dan Diamater Outlet Nozzle pada Mesin Dry Leak Test Amat, Mohammad Azwar; Badruzzaman, Badruzzaman; Gunawan, Leo Van; Karjo, Ardy
Jurnal Teknik Mesin dan Mekatronika (Journal of Mechanical Engineering and Mechatronics) Vol 10, No 1 (2025): Jurnal Teknik Mesin dan Mekatronika (Journal of Mechanical Engineering and Mech
Publisher : President University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33021/jtmm.v10i1.5827

Abstract

Abstrak. Mesin Dry Leak Test adalah alat yang digunakan untuk menguji kebocoran pada suatu komponen tanpa menggunakan cairan. Nozzle merupakan komponen yang paling berpengaruh pada mesin dry leak test karena mendistribusikan aliran udara pada komponen yang akan di uji. Pada penelitian ini dilakukan rancang-bangun mesin dry leak test dengan nozzle dan dies spesifik yang akan digunakan pada lampu reflektor mobil Avanza. Kemudian pengujian performa mesin dilakukan dengan memvariasikan lubang outlet nozzle dengan dimensi Ø 2/3/4 mm dan tekanan input pada rentang 1 – 5 Bar. Diameter outlet 2 dan 3 mm memiliki perfroma yang baik hingga 3 Bar. Sedangkan dia. 4 mm hanya bisa digunakan pada tekanan 1 Bar.Abstract. The Dry Leak Test Machine is a tool used to test components for leaks without using liquid. The nozzle is the component that has the most influence on the dry leak test machine because it distributes air flow to the component to be tested. In this research, the design and construction of a dry leak test machine was carried out with a specific nozzle and dies that will be used on the reflector lights of the Avanza car. Then machine performance testing was carried out by varying the nozzle outlet hole with dimensions Ø 2/3/4 mm and input pressure in the range 1 – 5 Bar. Outlet diameters of 2 and 3 mm have good performance up to 3 Bar. Meanwhile dia. 4 mm can only be used at 1 Bar pressure.
RANCANG BANGUN MESIN PENCETAK TUSUK SATE MENGGUNAKAN TEKNOLOGI DOUBLE ROLL UNTUK MENINGKATKAN PRODUKSI TUSUK SATE DI DESA KRASAK Sukroni, Sukroni; Ghozali, Muhammad; Gunawan, Leo Van
Jurnal Teknologi Terapan Vol 11, No 1 (2025): Jurnal Teknologi Terapan
Publisher : P3M Politeknik Negeri Indramayu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/jtt.v11i1.804

Abstract

The expansion of the market or need for satay skewers has resulted in micro, small and medium enterprises producing satay skewers, especially in Krasak Kualahan village, to meet consumer needs. In Krasak village, micro, small and medium businesses still use traditional methods to process bamboo into skewers. However, this method requires a long time. Therefore, this machine was created to help skewer production businesses speed up the production process. By making a skewer printing machine using Double Roll technology, it will help businesses to increase production results. Double Roll technology is a technology that utilizes two rolls that are close together to produce thrust. The way this skewer molding machine works is by inserting bamboo pieces 50mm wide and 0.8mm thick, 22 cm long between the rollers that coincide with each other. This machine has 2 knife functions, namely flattening and forming uses an AC electric motor as a driver with specifications 1Phase 1HP 1400RPM.
RANCANG BANGUN MESIN CETAK ECO PAVING BLOCK PNEUMATIK BERBASIS LIMBAH PLASTIK Kusmayadi, Adi; Sukroni, Sukroni; Haris, Emin; Irawan, Candra; Rohmat, Yusup Nur; Syaifurrahman, Arief; Gunawan, Leo Van; Ghozali, Muhamad
Jurnal Teknologi Terapan Vol 11, No 1 (2025): Jurnal Teknologi Terapan
Publisher : P3M Politeknik Negeri Indramayu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/jtt.v11i1.715

Abstract

The escalating volume of plastic waste has become a critical environmental challenge, highlighting the need for innovative solutions to repurpose it into valuable construction materials. This study aimed to design and develop a pneumatic-based eco-paving block printing machine that uses plastic waste as its primary raw material. The research methodology encompassed the design and simulation of pneumatic circuits, structural analysis involving stress distribution, displacement, and factor of safety (FOS), and strength testing of the fabricated eco-paving blocks. The machine was equipped with a pneumatic cylinder measuring 80 × 75 mm, operating at a pressure of 6 bar and generating a maximum pressing force of 300 kg. The simulation results confirmed that the maximum stress and displacement remained within safe limits, with a minimum FOS of 8.4, thereby ensuring a stable and reliable design. Testing of the eco-paving blocks revealed compressive strengths ranging from 38 to 54 MPa, surpassing the requirements of the SNI 03-0691-1996 standard. This study demonstrates that a pneumatic-based eco-paving block printing machine effectively transforms plastic waste into high-quality construction materials compliant with national standards, offering a practical solution to the plastic waste crisis while promoting sustainability in the construction industry.
ANALISA PERBANDINGAN KEMAMPUAN KARBON AKTIF SEKAM PADI DAN KARBON AKTIF BATOK KELAPA DALAM ALAT FILTRASI AIR Gunawan, Leo Van; Farhan, Ahmad; Rohmat, Abdul; Pujo Leksonowati, Nur Fitria; Purba, Adi Syahputra
Jurnal Teknologi dan Riset Terapan (JATRA) Vol. 7 No. 1 (2025): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2025
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v7i1.9327

Abstract

Dalam instalasi alat filtrasi air terdapat tiga jenis material yang umum dipakai sebagai media filtrasi yaitu Zeolit, Silika dan Karbon. Karbon aktif dapat dibuat menggunakan arang dari limbah hasil pertanian. Di Indonesia limbah sekam padi kebanyakan hanya di bakar atau diolah untuk tambahan pakan ternak. Batok kelapa kebanyakan digunakan untuk bahan untuk produksi briket. Penelitian ini dilakukan untuk membandingkan kemampuan karbon dari limbah sekam padi dan batok kelapa dalam meningkatkan kinerja alat filrasi air saat menyaring zat pencemar. Langkah-langkah dalam pembuatan karbon aktif dari limbah sekam padi dan batok kelapa ini yaitu melakukan proses pretreatment, proses dehidrasi, proses karbonisasi, proses pengaktifan secara fisika dan kimia. Kualitas air dilakukan pengujian menggunakan metode fisika dan kimia dengan mengacu standar kualitas air dari PP Republik Indonesia No 22 Tahun 2021 tentang Penyelenggaraan Perlindungan dan Pengelolaan Lingkungan Hidup. Hasil pengujian menunjukan air yang dihasilkan dari alat filtrasi menggunakan karbon aktif sekam padi berada pada baku mutu kelas 1 sedangkan air yang dihasilkan dari alat filtrasi menggunakan karbon aktif batok kelapa berada pada baku mutu kelas 2. Hal ini menunjukan penggunaan karbon aktif dari sekam padi dapat meningkatkan kinerja alat filrasi air dalam menyaring zat pencemar apabila dibandingkan dengan penggunaan karbon aktif dari batok kelapa.
PEMBUATAN DAN PENGUJIAN VARIASI PEMBEBANAN TERHADAP WAKTU YANG DIBUTUHKAN MESIN PEMISAH SARI PATI KEDELAI UNTUK PABRIK TAHU Farhan, Ahmad; Ghozali, Muhamad; Novrianda, Raju; Afnanto, Nurul; Nur Rohmat, Yusup; Sukroni, Sukroni; Gunawan, Leo Van; Pradana, Claudha Alba
Jurnal Teknologi dan Riset Terapan (JATRA) Vol. 7 No. 1 (2025): Jurnal Teknologi dan Riset Terapan (JATRA) - June 2025
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jatra.v7i1.9372

Abstract

In Lohbener Village, Indramayu Regency, small and medium enterprises (SMEs) produce tofu using traditional methods, where the soybean pulp filtering process requires significant time and physical effort. To address this issue, a soybean pulp filtering machine was developed to improve filtering efficiency. The machine was tested with three different input loads—5 kg, 10 kg, and 15 kg—at a constant speed of 57 rpm. The filtering times recorded were 3 minutes 10 seconds, 5 minutes 17 seconds, and 8 minutes 21 seconds, respectively, determined by the point at which no more liquid discharged from the system. The final weights of the filtered soybean pulp were 1.5 kg, 5.7 kg, and 7.4 kg, respectively. These weight differences were influenced by an unbalanced soybean-to-water ratio, which affected extraction effectiveness. The average moisture content of the filtered pulp was 18% for the 5 kg load, 14.90% for 10 kg, and 15.17% for 15 kg. These results indicate that the use of the filtering machine significantly improves filtering efficiency compared to manual methods, in terms of time, output, and pulp quality. Overall, the machine has a positive impact on increasing productivity and product quality in tofu production at the SME level.
Perancangan dan Analisis Mesin Pencacah Rumput Untuk Peningkatan Efisiensi Pakan Ternak di Desa Cipicung Nota, Nota Ali Sukarno; Aziz, Abdul; Gunawan, Leo Van; Nabilah, Prita Retno; Riandi, Maxc Reno Rona
Journal of Applied Mechanical Technology Vol 4 No 1 (2025): JOURNAL OF APPLIED MECHANICAL TECHNOLOGY (JAMET)
Publisher : Politeknik Negeri Indramayu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/journalofappliedmechanicaltechnology.v4i1.305

Abstract

The process of chopping grass for animal feed in Cipicung Village, Sumedang Regency, West Java Province still uses manual methods using simple tools such as machetes and sickles. The use of this tool takes a long time, slowing down the feeding process and requiring human labor. Therefore, the manufacture of a grass chopping machine is needed to simplify the chopping process, make time more efficient and to minimize accidents during the chopping process. The design methods used to obtain data include; field surveys, drawing planning, calculations to determine the components to be used. Based on the calculation results, the machine can chop grass as much as 900 kg/hour or 15 kg/minute. For the rotation of the grass chopper blade needed to chop in 1 minute is 937.5 rpm. While the calculation results of the maximum rotation on the axle pulley are 1800 rpm, then the design can be said to be successful because the rotation of the axle pulley has exceeded the rotation of the chopper blade, which is 937.5 rpm. The simulation results obtained a von misses value of 29.664 N/mm² and a maximum displacement of 0.084 mm and a factor of safety on the frame with a maximum value of 1.5.
​​Pengaruh G96 dan G97 terhadap Kekasaran Permukaan ST 37 dan S45C pada Pembubutan CNC​ pujo leksonowati, nur fitria; Pamungkas, Nurman; Baharudin, Budi; Cahyagi, Danang; Van Gunawan, Leo; Adimas, Adimas
Journal of Applied Mechanical Technology Vol 4 No 1 (2025): JOURNAL OF APPLIED MECHANICAL TECHNOLOGY (JAMET)
Publisher : Politeknik Negeri Indramayu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/journalofappliedmechanicaltechnology.v4i1.308

Abstract

ABSTRACT – This study aims to compare the effects of Constant Cutting Speed (G96) and Constant Spindle Speed (G97) modes on the surface roughness of ST 37 and S45C materials in step-turning processes using a CNC lathe. A comparative experimental method was employed, measuring surface roughness (( R_a )) at stepped diameters (16 mm, 24 mm, 32 mm, and 35 mm) with a Mitutoyo Surface Tester SJ-210. Results indicate that G96 mode produces lower surface roughness, with average ( R_a ) values of 2.22 µm (S45C) and 2.27 µm (ST 37) in the N6 class, compared to G97 mode with ( R_a ) values of 3.08 µm (S45C) and 3.03 µm (ST 37) in the N7 class. G96 mode is superior due to its ability to automatically adjust rotational speed based on diameter, whereas in G97 mode, small diameters with high rotation (1273 rpm) increase roughness due to vibration or heat. This study recommends using G96 mode for optimal surface smoothness in step-turning of similar materials. rning of similar materials.
Rancang Bangun Mesin Pemotong Tahu Otomatis Berbasis Elektropneumatik dengan Pendekatan Participatory Rural Appraisal dan Eksperimental Ghozali, Muhamad; Luthfi, Muhammad; Gunawan, Leo Van; Sukroni, Sukroni; Jayamulya, Agus; Rifani, Ari Khoeri
Journal of Applied Mechanical Technology Vol 4 No 1 (2025): JOURNAL OF APPLIED MECHANICAL TECHNOLOGY (JAMET)
Publisher : Politeknik Negeri Indramayu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31884/journalofappliedmechanicaltechnology.v4i1.309

Abstract

ABSTRACT – Manual tofu cutting is often time-consuming and less efficient, necessitating innovation to enhance productivity. This study aims to design an automatic tofu cutting machine as a replacement for the manual cutting process. The method used is Participatory Rural Appraisal (PRA) with an experimental approach. The design process involves simulations to determine the machine's technical specifications, resulting in a minimum pneumatic piston diameter of 24 mm, an inertia of 88,281.25, and a maximum stress of 0.24 N/mm². Testing shows that the machine can cut 112 pieces of tofu in 3.8 seconds. These results indicate that the automatic tofu cutting machine significantly improves the efficiency and speed of the cutting process compared to manual methods. This research contributes to the development of more efficient food processing technology applicable to small-scale industries.
Perancangan dan Simulasi Mesin Pengayak Tepung Kapasitas 10 Kg Gunawan, Leo Van; Kusmayadi, Adi; Yoga, Ihsan Ade
METALIK : Jurnal Manufaktur, Energi, Material Teknik Vol. 4 No. 2 (2025): Metalik: Jurnal Manufaktur, Energi, Material Teknik
Publisher : Universitas Muhammadiyah PROF. DR. HAMKA Fakultas Teknik – Program Studi Teknik Mesin

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22236/metalik.v4i2.21110

Abstract

Proses pengayakan merupakan tahap penting dalam industri pengolahan tepung untuk menghasilkan produk dengan ukuran partikel seragam dan tekstur halus. Namun, pada skala usaha kecil dan menengah, kegiatan ini masih banyak dilakukan secara manual sehingga menurunkan efisiensi dan konsistensi hasil. Penelitian ini bertujuan untuk merancang dan mensimulasikan mesin pengayak tepung dengan kapasitas 10 kg yang efisien, kuat, dan higienis untuk mendukung produktivitas industri kecil dan menengah. Proses perancangan dilakukan melalui tahap konseptual, pemodelan 3D menggunakan SolidWorks, serta simulasi statik untuk menganalisis kekuatan struktur dan respons mekanik terhadap gaya getar. Desain mesin terdiri atas rangka utama berbahan hollow galvanis 1 mm sebagai penopang global, panci penyaring dan penampungan dari stainless steel 2 mm untuk menjaga higienitas, serta sistem eksitasi getar menggunakan bandul tak seimbang dengan motor induksi ½ HP berkecepatan 1500 rpm. Hasil simulasi menunjukkan tegangan maksimum sebesar 96,6 MPa dengan factor of safety (FOS) sebesar 2,1 dan perpindahan maksimum 0,291 mm, menandakan struktur mampu menahan beban kerja dengan baik. Gaya eksitasi teoritis yang dihasilkan berada pada kisaran ±23–50 N, cukup untuk memecah aglomerat tanpa merusak tekstur tepung. Berdasarkan hasil analisis, desain mesin pengayak tepung ini dinilai layak untuk direalisasikan ke tahap prototipe karena memiliki kinerja mekanik yang stabil, efisien, dan sesuai untuk aplikasi pengayakan tepung skala kecil hingga menengah.