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All Journal AUSTENIT Rekayasa Mesin Enthalpy : Jurnal Ilmiah Mahasiswa Teknik Mesin Journal of Welding Technology Jurnal Pendidikan Teknik Mesin Undiksha Sawala : Jurnal pengabdian Masyarakat Pembangunan Sosial, Desa dan Masyarakat Bulletin of Community Engagement Jurnal Pengabdian Masyarakat : Pemberdayaan, Inovasi dan Perubahan Jurnal Ilmiah Teknik Mesin, Elektro dan Komputer (JURITEK) Prosiding Seminar Nasional Teknik Elektro, Sistem Informasi, dan Teknik Informatika (SNESTIK) Jurnal Teknik Mesin Sinergi Jurnal Cakrawala Maritim PROCEEDINGS CONFERENCE ON DESIGN AND MANUFACTURE AND ITS APPLICATION
Fais Hamzah
Politeknik Perkapalan Negeri Surabaya
Religion Arts Humanities Automotive Engineering Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Materials Science & Nanotechnology Mechanical Engineering Public Health Social Sciences Other

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Rancang Bangun Roll Bending Machine With Hydraulic Assist Diga Rahmat Novandra; Tri Tiyasmihadi; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Pada industri skala kecil masih banyak dijumpai teknologi penunjang produksi yang masih dijalankan secara manual, salah satunya yaitu mesin pengerolan.Sehingga dibutuhkan inovasi terhadap alat yang sudah ada agar dapat bekerja lebih efisien.Mesin pengerollan sendiri merupakan alat bantu untuk membentuk plat/profil yang semula dalam bentuk lonjoran lurus berubah menjadi melengkung dan melengkungnya profil ini disesuaikan sesuai kebutuhan dan kegunaan. Konsep perancangan dan pengembangan mesin pengerolan ini menggunakan metode reverse enginering mengacu pada tahapan konsep perancangan Ulrich-Epinger yang telah dimodifikasi, yaitu identifikasi dan perumusan masalah, study literatur, pengumpulan data, pembuatan dan pemilihan konsep, pemodelan konsep, analisis teknik, pembuatan detail drawing, proses manufaktur dan assembly, pembuatan mesin, uji coba dan analisis mesin. Setelah itu dilakukan evaluasi terhadap kelayakan mesin. Hasil perancangan dalam penelitian ini adalah desain dan gambar kerja produk mesin pengerolan. Gambar kerja ini meliputi detail rangka, poros, roller, pillow bearing, gear sprocket, serta sistem kerja alat. Mesin roll bending ini memiliki spesifikasi antara lain : dimensi 422 x 538 x 860 mm, Manggunakan motor listrik AC 1HP sebagai penggerak utama, menggunakan sistem hidrolik sebagai penggerak roll, sistem transmisi menggunakan rantai, menggunakan gear box reduser 1:60. Total biaya yang diperlukan adalah senilai Rp. 5.673.000,00.
Perancangan dan Analisa Konstruksi Gantry Crane SWL 35 Ton di PT F1 Perkasa Abdul Razaq; Budianto .; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
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Permintaan produk kapal di galangan PT. F1 Perkasa setiap tahun semakin bertambah, dengan menambahkan jumlah pekerja tidak dapat memaksimalkan jumlah pendapatan yang didapatkan dikarenakan fasilitas yang kurang memadai. Kita perlu melengkapi fasilitas produksi , gantry crane merupakan salah satu fasilitas produksi yang sangat membantu dalam proses produksi kapal. berangkat dari karakteristik pembebanan pada struktur crane, dimana beban berulang diterapkan dengan frekuensi yang tinggi sebagai kategori heavy duty class crane. hasil rancangan yan telah dibuat mampu menahan beban yang telah ditentukan setelah dianalisa dengan SOLIDWORKS 2016.Dengan adanya perancangan dan analisa gantry crane, dapat digunakan sebagai panduan dalam melengkapi fasilitas di workshop PT. F1 Perkasa, diharapkan akan meningkatkan produktivitas produksi kapal di PT. F1 Perkasa.
Rancang Bangun CNC Router Kayu Dengan Menggunakan Control Mach 3 M Ade Riawan; Bayu Wiro Karuniawan; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
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Saat ini indonesia sudah terkenal di dunia sebagai produsen barang berkualitas namun belum dibarengi dengan teknologi produksi yang tinggi seperti CNC. Hal ini dibuktikan dengan banyaknya barang yang beredar merupakan hasil pekerjaan tangan atau hand made. Hasil survey awal penelitian tentang pembuatan produk industri kreatif Indonesia dengan peralatan manual yang memungkinkan dikerjakan dengan CNC, sebagai berikut : pembuatan ukiran dari bahan kayu dengan bentuk 2-3 dimensi, seperti : ukiran kayu jepara, ukiran patung bali dan produk lain dengan bahan kayu lainnya. Pengerjaan produk dengan cara manual seperti diatas memang memungkinkan, saat hanya menghasilkan dengan produk yang sedikit. Pengerajin sangat kesulitan sangat kesulitan jika mendapat pesanan seragam dengan jumlah yang banyak. Hasil yang didapat tidak akan sama dengan kecepatan produksi dibatasi oleh lelahnya pengerajin. Alasan tersebut memperkuat dibutuhkannya CNC, karena dengan CNC hasil produk dan kecepatan produksi dapat konsisten. Mesin cnc router kayu yang akan dibangun menggunakan 3 axis dalam pengoperasiannya dan bersifat portable yang bertujuan untuk mempermudah dalam penenempatan. Mesin router kayu ini memiliki kapasitas yang terbatas dalam ukuran bahan baku yang akan digunakan. Alat ini meiliki motor spindel utama sebesar 1,5 kW untuk memutar spindel, sedangkan untuk menggerakan 3 axis alat ini menggunakan 3 unit motor servo 0,4 kW pada 3 sisi yang berbeda. Hasil dari perancangan CNC router kayu ini adalah untuk memenuhi kebutuhan proses permesinan industry. Dan dengan mesin CNC ini diharapkan dapat membantu proses permesinan skala menengah kebawah. Mesin ini juga diharapkan dapat mempermudah dan mempercepat proses produksi yang dimana dibantu dengan system computer atau otomatis.
Perancangan dan Analisis Lengan Penggerak Roda Depan pada Mobil Minimalis Roda Tiga Bachtiar Dafik Prayogi; Fais Hamzah; Dhika Aditya P
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
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Dewasa ini kemajuan teknologi sangat luar biasa termasuk dalam bidang transportasi,baik kendaraan roda dua, roda empat bahkan roda tiga berkembang kearah yang lebih baik.Di indonesia dengan wilayah yang sangat luas dan memiliki kontur yang berbeda-beda tentunya membutuhkan sebuah kendaraan yang baik dalam bermanuver serta irit dalam penggunaannya, para produsen dan ilmuan pun berlomba-lomba membuat kendaraan yang canggih, safety dan tentunya irit.Karena pertumbuhan penduduk yang semakin pesat jumlah mobil yang ada juga semakin banyak setiap harinya yang membuat semakin sempit jalan yang ada.Dengan bentuknya yang minimalis namun kompak diharapkan mobil roda 3 (three wheel car) ini menjadi salah satu yang diharapkan, dimana dengan body yang kecil diharapkan memiliki harga terjangkau,irit bahan bakar dan tentunya mudah dalam bermanuver.Dari permasalahan diatas diperlukan sebuah design mobil yang minimalis , kuat dan aman untuk digunakan,dalam penelitian kali ini diperlukan nilai sudut belok roda depan yang dapat di hitung dengan rumus ackerman serta untuk mengetahui apakah kontruksi lengan depan mobil aman,digunakan software catia untuk mengetahuinya.Dari hasil perhitungan dan perbandingan data dari mobil minimalis roda tiga dengan mobil suzuki karimun estilo yang memiliki spesifikasi hampir sama, sudut steer yang dihasilkan pada kemiringan roda 6 ͦ dengan Radius Ackerman 16,25 m , 17,5 m dan 22,5 m mobil minimalis roda tiga memiliki sudut steer yang tidak jauh beda yakni 6,59 ͦ, 6,25 ͦ dan 6,10 ͦberbanding dengan sudut steer mobil karimun estilo sebesar 8,32 ͦ ,7,72 ͦ dan 6.01 ͦ bisa dikatakan mobil minimalis roda tiga masih nyaman digunakan untuk berkendara karena memiliki nilai yang hampir sama dengan mobil yang telah diproduksi masal.
Rancang Bangun Mesin Pengering Bibit Jahe Merah Menggunakan Sistem Blower di PT YRS Yasmin Anisah; Fais Hamzah; Tri Tiyasmihadi
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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One of the problems of PT. YRS (Confident of Achieving Success) is the damage of red ginger seedlings due to a long period of time during the expedition so that the seeds of ginger decay. One of the decay factors is the high water content. To minimize damage to ginger seeds, red ginger seeds must be aerated (dried) for 1 week in 200 kg. The process is considered less efficient because it still uses manual methods. Therefore, an integrated machine is needed. This red ginger seed drying machine uses a fan blower system as an introduction to hot air with an air flow rate of 29 cfm and uses an automatic system as an electric controller. This ginger seed drying machine requires energy of 790 j / sec or 790 watts. The results in this study are that the red ginger seed drying machine can work well and can achieve drying of ginger seeds with an average moisture content of 83.17% where the moisture content is included in the specification requirements of PT. YRS within 45 minutes. This drying machine speeds up the drying process than before and cuts the operational costs of PT. YRS so that by using this tool PT. YRS can reduce expenses.
Pembuatan dan Pengujian Paket Modular untuk Speed Test Kapal pada Tahap Sea Trial Kharismawan Dwi Febrianto; Budianto Budianto; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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One of the performance tests that must be carried out by the ship before launch is the progressive speed test. In doing the required speed test GPS-based devices. In previous research has been designed a software sea trial tracker that is able to process data from GPS devices quickly and efficiently. This study aims to create a device that can be used to support sea trial tracker software and make it easier for testers to perform a performance test with a portable and efficient device design which is then expected to be widely used in the ship performance test process. The device manufacturing process is carried out starting from the design stage of the design with the help of CAD software, component planning, and the assembly stage. The device testing method will be done directly at the sea trial stage and the test results will be compared with the results of hullspeed analysis using maxsurf software to determine the success of device function. Based on the results of the creation and testing of a modular performance package, this device is able to be used to support the sea trial tracker software as evidenced by the speed test on the sea trial. Modular package that is made using a battery with a capacity of 12V 3.5Ah which is able to supply the power needs of the device for 4-9 hours of use and is equipped with a battery charger that is able to charge the battery from empty to full within 25 minutes. Comparison between the results of a modular package test and the results of the maxsurfhullspeed software analysis shows the results that meet the 10% validation limit that has been determined, so that the modular package is capable of being used in a ship speed test.
Rancang Bangun Vacuum Clamp sebagai Teknologi Pendukung dalam Pengerjaan Kayu pada Mesin Cnc Router 3 Axis Yogi Setiawan; Fais Hamzah; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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Proses milling material kayu yang tipis pada mesin CNC Router 3 Axis tidak dapat menggunakan cekam biasa. Material kayu yang tipis bisa dijepit dengan clamp atau dibaut. Pembuatan lubang baut juga tidak mudah dan tidak efisien. Selain clamping kit alat cekam bisa menggunakan sistem perekatan dengan lem yang dapat merusak permukaan material. Dari permasalahan tersebut, diperlukan alat cekam yang mampu menahan gaya potong saat proses millingtanpa merusak permukaan material. Vacuum clamp merupakan sebuah solusi untuk permasalahan tersebut.Metode yang digunakan dalam pembuatan vacuum clamp dimulai dari proses observasi spesifikasi mesin CNC router dan sifat material kayu. Setelah data yang dikumpulkan, maka dilakukan proses perhitungan kapasitas pompa, kekuatan cekam, dan detail drawing. Proses berikutnya yaitu pembuatan komponen dan perakitan vacuum clamp yang akan diuji langsung pada mesin CNC router 3 axis.Hasil dari penelitian ini yaitu dari nilai tegangan geser kayu jati sebesar 13 Mpa menggunakan endmill 6 mm sudut helix 25o didapatkan resultan gaya potong sebesar 40,97 N. Dari luas minimum meja vakum 1764 mm2, dipilih kapasitas pompa sebesar 1 bar. Pengujian dilakukan menggunakan 1 meja vakum dan 2 meja vakum dengan uji kesejajaran dan dimensi profil, hasil pengukuran produk uji menghasilkan nilai akurasi > akurasi penyimpangan maksimum.
Rancang Bangun Anti Rust Electric Control pada Mesin CNC Muhammad Zia’ulhaq Iqramullah; Fipka Bisono; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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The use of a machine with Computer Numerical Control (CNC) technology is one of thealternatives in a manufacturing process. In the process of machining using Computer NumericalControlled (CNC), it is necessary to check the condition of the machine, because in machiningprocess requires good machine quality, tools using, cooling components, material in use andappropriate feeding procedure, so it can produce desired product. The common obstacles in CNCmachine is to overcome the corrosion that usually occurs in telescopic cover in CNC machine, so onthe method of forced flow (ICCP) with microcontroller system is applied. This method was chosenbecause it is easy to control the protection current that given to the system, this research using anodethat made from graphite material and cathode which is stainlees steel 304, with temperature variable40℃ and giving protection current 0,25 mA and 0,50 mA corresponds to the protection surface areaof 27.7172 cm2which requires a 0.066 mA current. Corrosion testing using the weight loss method ismeasuring the corrosion rate by measuring weight loss. From the previous test result usingimmersion test for 2 days corrosion rate that happened at 6,2008 mm / year then with rust electriccontrol test for 2 days resulted corrosion rate 2,5293 mm / year at current 0,25 mA whereas 0, 50 mAproduced a corrosion rate of 1.8580 mm / year. It can be concluded that the increase in the currentinput can slow down the rate of corrosion that occurs in SS 304 material.
RANCANG BANGUN MESIN DISTRIBUSI COR INSULASI PERLIT PADA MODULAR PERTASHOP Bagus Brillian Putra Kharisma; Tri Andi Setiawan; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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State-owned oil and gas companies coorporate with manufacturing companies that have been recommended to make Pertashop modular. PT. INKA Multi Solusi is one of the fabricators that produces Pertashop modular. In 2022 PT. INKA Multi Solusi plans to produce 1000 units the demand for Pertashop needsthroughout Indonesia. Pertashop fabrication process at PT. INKA Multi Solusi there are stages of the perlite insulation process on the side between the inner tank and outer tank which is carried out by 6 workers manually, by lifting the results of the cast mixer with a reservoir and then pouring it into the modular. The average time required for perlite insulation is 1 hour 15 minutes, so it is necessary to have an auxiliary machine for the distribution process of perlite insulation concrete to increase production effectiveness. The process of making machines using the Ulrich method starts from identifying consumer needs, determining design concepts, selecting design concepts, carrying out the fabrication process and testing machines. In testing this machine is able to distribute perlit concrete material as far as 2 meters vertically and 2 meters horizontally with an output capacity of 4 kg/minute with a total budget of Rp. 11.849.000,-
ANALISIS PENGEMBANGAN DESAIN PRODUK MINI CONCRETE PUMP DENGAN METODE SUSTAINABILITY Muchammad Ragil Prawira; Tri Andi Setiawan; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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consumers and markets need a new product in order to remain competitive in the industry 4.0 era. One way is to make products that are more environmentally friendly as well as to reduce the impact on the environment in the manufacture of these products. Sustainability is one of the appropriate methods to reduce the negative impact of working on a product on the environment, starting from the selection of materials, the selection of the fabrication process, and the percentage of machine parts that will become waste. The selection of the product that will be used as the initial product or as the object of a redesign is a mini concrete pump with one weakness in the fabrication process which results in too many negative impacts on the environment, one of which is in the selection of materials and the work process carried out. Initial product that has been redesigned creates 2 new designs. From the three designs, a sustainability analysis was applied and it was found that the design that has less impact on the environment based on the Sustainability Analysis analysis includes a carbon footprint of 820 kg CO2e, total energy consumption of 8900 MJ, water acidification of 5 Kg SO2e, and water eutrophication of 0.680 Kg PO4e was found on the mini concrete pump redesign concept 1.
Co-Authors , Lukman Handoko Abda Abda Abdul Razaq Adam, Mukhlis Adelia Tanti Ramadhani Adi Wirawan Husodo Akmal Haidar Derry Farras Anda Iviana Juniani Ardiansyah Ari Wibawa Budi Santosa Ari, Muhamad Bachtiar Dafik Prayogi Bagus Brillian Putra Kharisma Bayu Wiro Karuniawan Bayu Wiro Kurniawan Brian, Thomas Budianto . Budianto Budianto C. I. Sutrisno Dhika Aditya P Dhika Aditya Purnomo Diga Rahmat Novandra Edy Prasetyo Hidayat Fadhli, Muhammad Rizqi Khoironi Fahmi Umasangadji Farizi Rachman Fipka Bisono Fitriyah, Nadiyatul Haidar Natsir Amrullah Hakam, Muhamad Hera Zulvi Fahriyatul Wahidah Hikmah Wijayanti I Putu Sindhu Asmara Imam Sutrisno Indrawan, Rizal Joessianto Eko Poetro Karuniawan, Bayu Wiro Kharismawan Dwi Febrianto Kurniawan, Bayu W. LUKLU'UL FITRIYAH SUSANTI M Ade Riawan Mades Darul Khairansyah Moh. Syaiful Amri Mohamad Hakam@ppns.ac.id Mohammad Fikar Usman Mustofa Muchammad Ragil Prawira Muhamad Hakam Muhammad Zia’ulhaq Iqramullah Mutiara, Arun Sukma Nafi Almuzani Nanda Evan Renato Ni'matuzzahroh, Ludia Nizar Zulfika, Dicki Novaldi, Azriel Harsha Nurul Huda Bahari Obaja Eden Sentosa Riyanto Pranowo Sidi Pratiwi, Sindi Wahyu Primaningtyas, Widya Emilia Priyambodo Nur Ardi Nugroho Projek Priyonggo Sumangun Lukitadi Purnomo, Dhika A. Purnomo, Dhika Aditya Rafly Bagus Falqi Rahmat Wahyu Jati Pratama Renanda Nia Rachmadita Reza Fardiyan As’ad Reza Vannessa Valentina Reza Vannessa Valentina Rizal Indrawan Romy Miftach Abdillah Sarah Salsabillah Fiddin Sidi, Pranoto Sylvano Nehemia Leksono Tarikh Azis Ramadani Thina Ardliana, Thina Tri Andi Setiawan Tri Tiyasmihadi Tsany, Rahmat Basya Shahrys Uhaque, Salsabila Diya Urip Mudjiono Wahidah, Hera Zulvi Fahriyatul Wahyudi, Mohammad Thoriq Wardani, Lintang Aditya Yasmin Anisah Yogi Setiawan Zidane Al Bayan Sulaksono