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All Journal Jurnal Energi Dan Manufaktur Rotasi AUSTENIT Enthalpy : Jurnal Ilmiah Mahasiswa Teknik Mesin Jurnal Teknik Mesin (JTM) Jurnal Elementer (Elektro dan Mesin Terapan) Jurnal Pendidikan Teknik Mesin Undiksha International Journal of Science, Engineering and Information Technology Sawala : Jurnal pengabdian Masyarakat Pembangunan Sosial, Desa dan Masyarakat Jurnal Ilmiah Teknik Mesin, Elektro dan Komputer (JURITEK) Jurnal Teknik Mesin Sinergi Jurnal Polimesin Jurnal Teknologi Maritim Jurnal Cakrawala Maritim PROCEEDINGS CONFERENCE ON DESIGN AND MANUFACTURE AND ITS APPLICATION
Fipka Bisono
Teknik Desain Dan Manufaktur, Politeknik Perkapalan Negeri Surabaya
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Rancang Bangun Mesin Clamshell Crusher Muhammad Afif Syahabuddin; Tri Tiyasmihadi; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Kerang merupakan salah satu komoditi perikanan yang telah dibudidayakan sebagai salah satu usaha sampingan masyarakat pesisir. Kegiatan dalam mengolah hasil laut kerang akan menghasilkan limbah. Besarnya jumlah limbah padat cangkang kerang yang dihasilkan memerlukan upaya serius untuk menanganinya agar dapat bermanfaat dan mengurangi dampak negatif terhadap manusia dan lingkungan.. Berdasarkan hasil perhitungan mesin clamshell crusher memiliki ukuran dimensi mesin 1000 x 500 x 1310 mm, Diameter poros utama 50 mm, diameter poros hammer 25 mm,ukuran hammer 40 x 40 x 80 mm,motor listrik 5,5 hp ,mesin menggunakan transmisi v belt.material mesin plat mesin ASTM 36,Profil yang digunakan jenis UNP dengan ukuran 80 x 45 mm. Proses selanjutnya dilakukan uji coba dengan waktu pemrosesan selama 10 menit dengan penggilingan 500 gr cangkang kerang,dari hasil uji coba tersebut,menghasilkan ukuran cangkang kerang sebesar 1 - 0,594 mm. 1 kg cangkang kerang dapat di haluskan dengan waktu yang lebih cepat daripada menggunakan alat penelitian sebelumnya yaitu dengan rata-rata waktu 6 menit.
Perancangan Dan Analisis Sistem Pengereman Hydraulic Pada Mobil Minimalis Roda Tiga Bachtiar Dafik Prayoga; Heroe Purnomo; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 1 No 1 (2017): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Pada era mobilitas yang sangat tinggi seperti saat ini,Industri otomotif sangatlah berkembang pesat,mulai dari speda motor sampai mobil. Kemajuan otomotif ini juga terlihat di Indonesia,baik jenis sepeda motor maupun mobil. Dari kedua moda transportasi tentu mobil adalah hal yang paling dikembangkan saat ini. Dengan banyaknya pengguna mobil terutama di Indonesia jalanan pasti akan semakin macet dan sesak bahkan akan lebih parah dikemudian hari. Semakin dikembangkannya mobil untuk moda transportasi masyarakat yang nyaman tidak diimbangi dengan pengembangan mobil yang anti macet. Mobil sendiri memiliki bagian-bagian pembangun yang sangat banyak serta kompleks,mulai dari Chasis,kerangka body,kemudi,sistem rem,mesin dan masih banyak lagi. Dengan banyaknya aspek yang terdapat pada mobil roda tiga, hal yang tidak boleh tertinggal dan harus ada adalah salah satunya adalah sistem pengereman (rem). Pengereman sendiri merupakan suatu sistem yang mampu memperlambat dan menghentikan suatu putaran. Jika suatu pengereman bermasalah maka akan timbul suatu masalah yang sangat besar yaitu kecelakaan. Jadi hal yang diharapkan dari penelitian ini adalah akan menghasilkan desain sistem pengereman serta desain rem pada mobil roda tiga yang sesuai kebutuhan.
Proses Produksi Pembuatan dan Perakitan Mesin Pencacah Plastik Vinky Try Octavia; Muhamad Ari; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Production process to build a machine must make some planning for the productionprocess to run effectively and efficiently. Production process is the activity of creating or addingusefulness product. Where the production process must be completed on time. Activity On Node(AON) method is a method used to create network planning in production process of a tool ormachine. Before creating a networked the first step is make group of activities undertaken during theproduction process. After that can determine the critical path in the production process. From thisstudy examines we learn how to create a network of plastic crusher machine by Activity On Node(AON) method. The results showed the production process and assembly of crusher plastic machineusing several machining processes such as turning, shaping, drilling and grinding. The assemblyprocess is done manually with the welding process. AON method (Activity On Node) got total workinghours equal to 114 hours that is 14.25 day and there are 9 critical path. The total cost requiredduring the production process of crusher plastic machine as a solution to reduce plastic waste is Rp.10.344.500,-.
Rancang Bangun Mesin Destilator Pengubah Limbah Plastik Menjadi Minyak Pandam Eko Prihatmoyo; Denny Dermawan; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Plastic is a human need in everyday life, one of which is as a place to wrap food and drinks. The increasing level of public consumption, the more plastic waste produced. Waste from plastic is very difficult to decompose naturally. In order to overcome this, of course, we need a way to process the plastic waste into more useful things and also have benefits for the community, one way is to recycle plastic waste into fuel, which is fuel in the form of oil. But in making a new innovation, a tool is needed that can transform a waste into something that is beneficial to society in general. One of them is by distillation or distillation. A tool used to separate chemicals based on differences in speed or ease of evaporation or volatility of materials. In this distillation, the mixture of the ingredients boils so that it evaporates and the steam is then boiled back into liquid form. Substances that have a lower boiling point will evaporate first. Later this steam will turn into oil using the help of a condenser. Where the steam entering the condenser will condense and form water grains. Which will later turn into oil. The oil produced through this distillation process with PET and PP plastic as much as 500 ml for 5 kg of plastic.
Rancang Bangun Vacuum Clamp sebagai Teknologi Pendukung dalam Pengerjaan Kayu pada Mesin Cnc Router 3 Axis Yogi Setiawan; Fais Hamzah; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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Proses milling material kayu yang tipis pada mesin CNC Router 3 Axis tidak dapat menggunakan cekam biasa. Material kayu yang tipis bisa dijepit dengan clamp atau dibaut. Pembuatan lubang baut juga tidak mudah dan tidak efisien. Selain clamping kit alat cekam bisa menggunakan sistem perekatan dengan lem yang dapat merusak permukaan material. Dari permasalahan tersebut, diperlukan alat cekam yang mampu menahan gaya potong saat proses millingtanpa merusak permukaan material. Vacuum clamp merupakan sebuah solusi untuk permasalahan tersebut.Metode yang digunakan dalam pembuatan vacuum clamp dimulai dari proses observasi spesifikasi mesin CNC router dan sifat material kayu. Setelah data yang dikumpulkan, maka dilakukan proses perhitungan kapasitas pompa, kekuatan cekam, dan detail drawing. Proses berikutnya yaitu pembuatan komponen dan perakitan vacuum clamp yang akan diuji langsung pada mesin CNC router 3 axis.Hasil dari penelitian ini yaitu dari nilai tegangan geser kayu jati sebesar 13 Mpa menggunakan endmill 6 mm sudut helix 25o didapatkan resultan gaya potong sebesar 40,97 N. Dari luas minimum meja vakum 1764 mm2, dipilih kapasitas pompa sebesar 1 bar. Pengujian dilakukan menggunakan 1 meja vakum dan 2 meja vakum dengan uji kesejajaran dan dimensi profil, hasil pengukuran produk uji menghasilkan nilai akurasi > akurasi penyimpangan maksimum.
Analisis TPM pada Mesin Press Fine Blanking 1100 Ton dengan Metode OEE di Perusahaan Manufacturing Press Part Muhammad Johan Rifa’i; Bayu Wiro Karuniawan; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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In East Java there is one company that is engaged in Stamping Press (Precision StampingParts and Fine Forming Part) which supplies several automotive manufacturing industries inIndonesia. In this company has a 1100 Ton Fine Blanking machine. The machine is still experiencinga lot of breakdown so that in this research will look for factors that affect the time of breakdown andis expected to increase the productivity of production activities. This research uses several methodsnamely OEE, RCA, and FMEA. The measurement of Overall Equipment Effectiveness (OEE) valuewill be used as the basis for improvement efforts and increase the effectiveness and productivity of the1100 Ton Fine Blanking machine. RCA is used to obtain a cause that greatly affects the decline inOEE values. While FMEA to prioritize the factors that require immediate improvement. By collectingrelated and calculated data, the OEE value is 48%. The value is not in accordance with the idealOEE standard value. Therefore a causal analysis is done and the results obtained is that dies problemis the most influencing in the decline of OEE values. One of the problems that often arise refers toRCA and FMEA is the occurrence of chipped on the main punch caused by the deformation of thematerial. So we get alternative solution to handle it by way of coating on main punch or replacematerial with higher grade.
Optimasi Parameter Proses Blow Moulding Terhadap Ketebalan dan Dimensi Snap pada Botol dengan Metode Taguchi Grey Relational Analysis Miftah Ahsanul Anhar; Fipka Bisono; Nurvita Arumsari
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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Blow molding is a method of printing hollow workpieces by blowing air into a molded material. From the results of the process, the specification of a product must be met by the manufacturer in fulfilling orders from the customer. The thickness of the bottle wall and the snap dimension is one of the most difficult specifications to be controlled on a 500 ml chemical bottle product. This will be resolved if the machine operator knows the optimal combination of parameters at the time of operation. In this experiment the method used is Design of Experiments with Taguchi Gray Relational Analysis method approach to get the combination between two responses taken to obtain optimal parameters. By doing a total of 27 experiments ,the experimentd were implemented on a 500 ml chemical bottle product as per specified specification. Data were collected using a digital microscope for wall thickness and dimensions vernier to snap. The result of analysis with Taguchi Gray Relational Analysis method shows that the parameters which have significant effect on wall thickness and snap bottle dimension are blowing pressure and blowing time. While the parameter of melt temperature and stop time have less significant effect. The optimal parameter setting is blowing pressure of 9 bar, melt temperature of 260 ° C, blowing time for 7 seconds and stop time for 2 seconds.
Rancang Bangun Anti Rust Electric Control pada Mesin CNC Muhammad Zia’ulhaq Iqramullah; Fipka Bisono; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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The use of a machine with Computer Numerical Control (CNC) technology is one of thealternatives in a manufacturing process. In the process of machining using Computer NumericalControlled (CNC), it is necessary to check the condition of the machine, because in machiningprocess requires good machine quality, tools using, cooling components, material in use andappropriate feeding procedure, so it can produce desired product. The common obstacles in CNCmachine is to overcome the corrosion that usually occurs in telescopic cover in CNC machine, so onthe method of forced flow (ICCP) with microcontroller system is applied. This method was chosenbecause it is easy to control the protection current that given to the system, this research using anodethat made from graphite material and cathode which is stainlees steel 304, with temperature variable40℃ and giving protection current 0,25 mA and 0,50 mA corresponds to the protection surface areaof 27.7172 cm2which requires a 0.066 mA current. Corrosion testing using the weight loss method ismeasuring the corrosion rate by measuring weight loss. From the previous test result usingimmersion test for 2 days corrosion rate that happened at 6,2008 mm / year then with rust electriccontrol test for 2 days resulted corrosion rate 2,5293 mm / year at current 0,25 mA whereas 0, 50 mAproduced a corrosion rate of 1.8580 mm / year. It can be concluded that the increase in the currentinput can slow down the rate of corrosion that occurs in SS 304 material.
Perancangan Dan Pembuatan Sistem Kemudi Pada Mobil Roda Tiga Lud Lailah Lu’lu’atul Luthfiyah; Sudiyono Sudiyono; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 2 No 1 (2018): Conference on Design and Manufacture and Its Aplication
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In the current era of globalization, technology is growing rapidly. Many people are competing in creating renewable technologies. With the in habitants expansion in the big city makes the spacious city become crowded have traffic jam everywhere. Until appears an idea to make transportation equipment that is minimalist and economical in its use, namely a three wheels car. This car will be designed to a minimum as possible and is very comfortable also has the ability to maneuver well. With the right handling system design, it will resulting a lighter, convenient, and secure driving process. To solve this problem, before making a three wheels minimalist car handling system, a design is needed first to find out the needed components for making a three wheels car using CAD (Computer Aided Design) software. In addition to the steering system, the pedal on the braking system also requires a comfortable design for the driver. The formed angle on the front wheel is 24,790. Moments on the steering system amounted to 601,32 Ncm using steel marerial ST 37. The gas pedal lever, clutch, and brake using material ASTM A 615 because the material considered strong for maximum traction quality for 560.4N.
Perancangan Conveyor untuk Memindahkan C Purlin Dendi Fani Zulfikar; Mohammad Hakam; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
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Companies engaged in the fabrication sector need a conveyor to move the c purlin from the forming machine to the packaging process. Seeing from these problems, a conveyor design will be carried out. The calculation of machine elements will be carried out to determine the performance of the conveyor and in order to get a good conveyor design. This conveyor has a capacity of 27 tons / day and is large from the rotation of the belt itself, which is 72 rpm. With a speed of 0.38 m/s this conveyor requires an electric motor or ac motor of 0.34 kw or 0.46 hp. This conveyor uses a PVC conveyor belt made of polyester material with a width of 200 mm, a thickness of 3 mm, and there are 2 layers. The total length of this conveyor belt is 17 m. The total weight of this conveyor belt is 44.88 kg and the weight per meter is 2.64 kg. There are four stress points that occur on the conveyor belt, namely 58.64 kg, 89.79 kg, 96.075 kg, 119 kg. The effective stress on the belt is 62.17 kg. Torque is 2248.45 Nm and has a minimum diameter of 9 mm. On this conveyor using bearings UCFL 204/H. The axial force on the bearing is 524.8 N and the radial force is 299.8 N. The transmission system on the conveyor uses a gearbox with a ratio of 1:20.
Co-Authors Abdulloh Sami Alfaris Aditya Maharani Agus Khumaidi Ali Imron Amalia Putri Abdillah Amelia Azzahra Putri Anda Iviana Juniani Arief Nugroho Bachtiar Dafik Prayoga Bayu Wiro K Bayu Wiro Karuniawan Bayu Wiro Kurniawan Budianto Budianto Dendi Fani Zulfikar Denny Dermawan Dhika Aditya P. Dhika Aditya Purnomo Dhika Aditya Purnomo Dicky Wicaksana Endang Pudji Purwanti Fais Hamzah Fajardini, Ridhani Anit Farizi Rachman Felicia Zafirah Gampang Gedhe Sasongko Heroe Poernomo Heroe Purnomo Indrawan, Rizal Karuniawan, Bayu Wiro Kurniawan, Bayu W. Kusuma, George Endri Lud Lailah Lu’lu’atul Luthfiyah M Andi Firmansyah M. Andi Firmansyah M. Ridho Firmansyah Maulana Akbar Pambudi Mega Haryo Orlando Miftah Ahsanul Anhar Moh. Miftachul Munir Mohammad Hakam Muh. Halim Nur Aziz Muhamad Ari Muhammad Afif Syahabuddin Muhammad Habib Abdu Kafi Muhammad Johan Rifa’i Muhammad Jordan Samudra Putra Muhammad Zia’ulhaq Iqramullah Mutiara, Arun Sukma Nanda Evan Renato Nurvita Arumsari Oktavian Perdana Putra Pandam Eko Prihatmoyo Pranowo Sidi Primaningtyas, Widya Emilia Purnomo, Dhika A. Purnomo, Dhika Aditya Rahayu Mekar Bisono, Rahayu Mekar Rahmat Wahyu Jati Pratama Renanda Nia Rachmadita Reza Vannessa Valentina Reza Vannessa Valentina Ridhani Anita Fajardini Ridho Nur Faturrachman Rio Akmamul Cahya Kusuma Riska, Bimmanda Muhammad Rizal Indrawan Sebrina Sidqi Shavira Sharon Diaz Rahayu Sovia Rahmania Warda Sudiyono Sudiyono Thina Ardliana Thina Ardliana, Thina Tri Andi Setiawan Tri Tiyasmihadi Ulvi Pri Astuti Vinky Try Octavia Wildan Al Farizy Rif’an Yogi Setiawan Yovie Rahmatullah Zaynawi .