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Journal : REKAYASA

Design and Implementation of a Transformer Winding Machine with Buck-Boost Converter-Based DC Motor Drive Rusli, Muhammad Rizani; Prabowo, Gigih; Taufiqurrahman, Taufiqurrahman; Jaya, Arman; Nugraha, Syechu Dwitya; Purwanto, Era
Rekayasa Vol 19, No 1: 2026
Publisher : Universitas Trunodjoyo Madura

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21107/rekayasa.v19i1.27486

Abstract

This research presents the design and implementation of a high-frequency transformer winding machine driven by a DC motor with a Buck-Boost converter to produce transformers accurately and efficiently. The system integrates a DC motor controlled by a Buck-Boost converter, which regulates the voltage to the motor, ensuring stable performance during the winding process. The winding machine design includes a stable mechanical platform, a V-belt mechanism for power transmission, and optocoupler sensors for real-time monitoring of winding turns. The Buck-Boost converter stabilizes voltage fluctuations, allowing smooth motor operation under various input conditions, thereby improving machine efficiency and reliability. Experimental tests on the rectifier, Buck-Boost converter, and DC motor demonstrate high efficiency and stable performance, with minimal deviation between calculated and experimental results. Test results show that this machine can perform precise winding across different duty cycles, with optimal speed control and stable operation. Compared to existing transformer winding machines using induction motors or stepper motors, this system offers better control, faster winding speeds, and greater adaptability to different production conditions. The developed machine significantly contributes to industries such as transformer manufacturing and power electronics, with increased productivity, reduced production costs, and improved transformer quality, especially in high-frequency applications such as renewable energy systems and electric vehicle charging.
Co-Authors A'yun, Rifki Qurotul Abdillah Aziz Muntashir Abdullah Aziz Muntashir Ade Rochmana Ade Rochmanu Aditya Ilham Pradana Adoe, Cenneth Paolo Anderson Bai Agustian, Singgih Ainur Rofiq Akbar, Gilang Ekavigo Astafil Amrinsani, Farid Ananto Mukti Wibowo angga wahyu aditya Apriyanto, R. Akbar Nur APRIYANTO, RADEN AKBAR NUR Ardhia Wishnuprakasa Aries Alfian Prasetyo Arman Jaya Bambang Sumantri Bambang Sumantri Bambang Sumantri BASUKI, GAMAR Bayu Praharsena Dedid Cahya Happyanto Diah Septi Y. Dimas Okky Anggriawan Eka Prasetyono, Eka Endro Wahjono Endro Wahjono, Endro Erawati, Fera Fachrurozy, Fachrurozy Fakhruddin, Hanif Hasyier Farid Amrinsani Farid Dwi Murdianto Fathur Zaini Rachman Fera Erawati Ferdiansyah, Indra GAMAR BASUKI Gamar Basuki Gigih Prabowo Handri Toar HANIF HASYIER FAKHRUDDIN Hanif Hasyier Fakhruddin Hanif Hasyier FAkhruddin Hary Oktavianto Hendik Eko Hadi Suharyanto I Dewa Gede Hari Wisana Intan Sholikha Jaya, Arma Jaya, Arma Kadek Reda Setiawan Suda Karisma Trinanda Putra, Karisma Trinanda Lucky Pradigta S.R. Makoto Chiba Margo P Mauridhi Heri Purnomo Mauridhi Heri Purnomo Mauridhi Hery Purnomo Mentari Putri Jati MOCHAMAD ARI BAGUS NUGROHO Mohammad Ashary Mohammad Ashary, Mohammad Mohammad Jauhari Mr. Sukamto Muhammad Aditya Ardiansyah Muhammad Irfan Zaidan Muhammad Wahyudi Muna, M. Faza Zidnal Nibras Syarif Ramadhan Novie Ayub Windarko Novrian Eka Sandhi Nugraha, Syechu Dwitya Nugroho, Syechu Dwitya Nur Yanti, Nur Nurwahidah Jamal Pradana, Aditya Ilham Pradigta S.R., Lucky Praharsena, Bayu Praharsena, Bayu Putu Agus Mahadi Putra Qudsi, Ony Asrarul R. Akbar Nur Apriyanto R. Akbar Nur Apriyanto R. Akbar Nur Apriyanto R. Oktav Yama Hendra Raden Akbar Nur Apriyanto Ramadhan, Nibras Syarif Ramdani, Dicky Rivaldo Renny Rakhmawati, Safira Nur Hanifah, Renny Rakhmawati, Ridwan Ridwan Ridwan W.K. Rifqi Dary Suryanto Rochmana, Ade Rochmanu, Ade Rusli, Muhammad Rizani Safa Aulia Zerlina Saputra, Gilang Rizki SATO Yukihiko Septi Y., Diah Setiawan Suda, Kadek Reda Sindu Muhammad Imam Taufik Singgih Agustian Siswoyo, Charis Faridchie Soebagio Soebagio Sri Muntiah Andriami Subagio subagio Subagio Subagio Subagio Subagio, Subagio Suda, Kadek Reda Setiawan Sulis Wanto sutedjo Sutedjo Sutedjo Sutedjo Syahwir, Irawati Dewi Syamsul Arifin Syamsul Rohman Syechu Dwitya Nugraha Syechu Dwitya Nugroho Taufik, Sindu Muhammad Imam Taufiqurrahman Taufiqurrahman Utomo, Bedjo Wanto, Sulis Waras, Nandang Gunawan Tungga Wardhana, Dimas Aditya Putra Wildan Maulana Akbar Wishnuprakasa, Ardhia Wishnuprakasa, Ardhia wk, Ridwan wk, Ridwan Yeheskiel Rante Payung Yunanto, Bagus Yunanto, Prasetyo Wibowo Zahro Zachari Zerlina, Safa Aulia