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All Journal Industrial Engineering Journal (IEJ) Konfrontasi: Jurnal Kultural, Ekonomi dan Perubahan Sosial Jurnal Teknik Industri Terintegrasi (JUTIN) Rambideun : Jurnal Pengabdian Kepada Masyarakat International Journal of Engineering, Science and Information Technology Jurnal Media Teknologi TECHSI - Jurnal Teknik Informatika Sisfo: Jurnal Ilmiah Sistem Informasi Journal Serambi Engineering (JSE) Jurnal Solusi Masyarakat Dikara Journal of Industrial Engineering and Management INTERNATIONAL JOURNAL OF HUMANITIES, SOCIAL SCIENCES AND BUSINESS (INJOSS) Indonesian Journal of Education (INJOE)
Defi Irwansyah
Universitas Malikussaleh
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AI-Driven Quality Management for Enhancing Manufacturing Product Consistency Through Intelligent Process Monitoring Technologies Continuously Defi Irwansyah; Indriyani Indriyani; Rini Oktavera; Fathan Mubina Dewadi
Journal of Industrial Engineering and Management Vol 1, No 4 (2023)
Publisher : Malikussaleh University, Aceh, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52088/jaiem.v1i4.41

Abstract

Manufacturing quality management depends on timely detection of nonconformities, reliable process measurement, and corrective action before defective units advance through production. This study presents a descriptive comparison of manual visual inspection and AI-vision inspection records from a machine-component factory. The supplied dataset covers five production lines over twelve months, comprising six manual-inspection months and six AI-vision months, together with a before-and-after defect-category dataset. The analysis validates 60 line-month records and calculates weighted defect density, percentage reduction in defect density, mean detection-time reduction, first-pass-yield change, and defect-category reduction. During the manual period, 363,845 units and 5,562 defects produced a weighted defect density of 15,286.73 PPM. During the AI-vision period, 357,506 units and 1,195 defects produced 3,342.60 PPM. The observed comparison corresponds to a 78.13% lower weighted defect density, an 87.51% shorter mean detection time, and a 4.28-percentage-point higher mean first-pass yield. Every production line recorded a lower weighted defect density in the AI-vision period. The before-and-after defect-category records show the largest percentage reduction for surface cracks, 86.57%, followed by dimensional nonconformity, 85.86%. Four source-derived figures distinguish line-level defect-density changes, monthly quality trends across the inspection transition, defect-category shifts, and the association between detection time and defect density. The study does not establish that the inspection technology alone caused the observed differences because the records are an observational pre/post comparison without controls for product mix, operator effects, or other concurrent changes. Its contribution is a transparent quality-management evidence base for identifying where deeper process validation is needed
Co-Authors Adi Prawito Aghniyatun Nadhifa Al- Amin Al-Amin Alfian Alfian Amri Amri Amri Anak Agung Istri Sri Wiadnyani Andini Khairunisyah Anisa Anisa Anwar Anwar Cut Ita Erliana Dahlan Abdullah Deslana Roidja Hapsarini Dian Putri Suhaila Effan Fahrizal Elviwani Elviwani Elviwani Elviwani Elviwani, Elviwani Erlina Erlina Erlina Erlina Evi Illah Wahyuni Ezwarsyah Ezwarsyah Fadlisyah Fadlisyah Fahrozi Fahrozi Fathan Mubina Dewadi Fredy Fariska Fahrudin Hapsarini, Deslana Roidja I Ketut Sutapa Ilham Saputra Indriyani Indriyani Johan Su Kosasih Kraugusteeliana Kraugusteeliana Lis Ayu widari M Hidayat M Ikhsan Setiawan Mahlil Fahrozi Maisyaroh Maisyaroh Maryana Maryana Mika Via Apriani Silalahi Mochamad Ari Saptari Muhammad Alfian Muhammad Fadli Zil Ikram Lubis Muhammad Hatta Muhammad Zakaria Muhammad Zarlis Muhammad Zarlis, Muhammad Mutamimmul Ula Mutammimul Ula Nur Hafni Putu Doddy Heka Ardana Revit Zulhakim Rini Oktavera Rizal Bahaswan Rizki Munandar Rizky Putra Raditya Rofiq Harun Ronny Durrotun Ronny Durrotun Nasihien, Ronny Durrotun Rudi Setiawan Sri Meutia Susi Eviyanti Samosir Syarifah Akmal Syukriah Syukriah Tasya Arsanti Silalahi Trisna Trisna Trisna Trisna Trisna Uswatun Hasanah Veri Ilhadi Yuarini Wahyu Pertiwi Yulisa Yulisa