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Lean Manufacturing Implementation Through Fuzzy Multi Criteria Decision-Making: A Literature Review Hutagalung, Amelia Hafsah; Ishak, Aulia; Ginting, Rosnani
Jurnal Sistem Teknik Industri Vol. 27 No. 4 (2025): JSTI Volume 27 Number 4 September 2025
Publisher : TALENTA Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/jsti.v27i4.20531

Abstract

Lean manufacturing is a systematic approach to reduce waste and increase productivity. In its implementation, lean manufacturing is often faced with complexity in its application due to inappropriate decision-making. Therefore, a more structured approach, such as the integration of the Fuzzy Multi Criteria Decision-Making (FMCDM) method, is a solution to assist decision-making within the lean framework and ensure proper lean implementation. This research aims to explore the application of FMCDM by using a Systematic Literature Review (SLR) approach, successfully analyzing 185 articles published between 2000 and 2025 focusing on integrating FMCDM and lean manufacturing. The results of the literature review show that the integration of FMCDM and lean manufacturing is still limited but has increased since 2023, with FMCDM being used for three primary purposes, namely evaluation of factors and risks in lean implementation, selection of appropriate lean tools and strategies, and assessment of lean level. This research identifies research gaps and offers practical recommendations to improve lean manufacturing effectiveness through a more adaptive and structured decision-making approach. Thus, this research is expected to significantly contribute to developing lean manufacturing theory and practice, particularly in FMCDM-based decision-making.
Combination Between Design for Assembly and Design for Serviceability Method in Concurrent Engineering: A Literature Review Harahap, Akbar Gading Alfadli; Ginting, Rosnani; Ishak, Aulia
Jurnal Sistem Teknik Industri Vol. 28 No. 1 (2026): JSTI Volume 28 Number 1 January 2026
Publisher : TALENTA Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/jsti.v28i1.20505

Abstract

Increased competition in the industry encourages companies to focus on customer satisfaction to maintain competitiveness. The combination of Design for Assembly (DFA) and Design for Serviceability (DFS) methods is a common concern for researchers, especially in product development. This research describes the integration of DFA and DFS methods to solve product problems, starting from the method development stage, the interrelationship between the two methods, etc. The successful application of these methods is evident through high efficiency and improved product quality. Key factors involved management cooperation, use of quality tools, and teamwork. Leading journals highlight product cost reduction through Design for Serviceability and DFA techniques. Emphasis on sustainability, especially by integrating sustainability goals in product design, evidenced positive environmental impact and market response. Research also highlighted the need for identification and prioritisation of customer requirements and optimisation of production process parameters. The integration of modelling methods and design systems, such as in the development of a modelling system for metal casting processes, demonstrated success in achieving effective product development goals. Overall, this research provides an in-depth understanding of the potential and benefits of applying DFA and DFS in efficient, high-quality and sustainable product development, providing a foundation for further development and implementation by practitioners and researchers.
Planning of a Preventive Maintenance System for Lathe Machines Using the RCM II and FMECA Adsa, Fattah Fadjrir; Ishak, Aulia; Anizar
Jurnal Sistem Teknik Industri Vol. 28 No. 1 (2026): JSTI Volume 28 Number 1 January 2026
Publisher : TALENTA Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32734/jsti.v28i1.23630

Abstract

Unplanned downtime and ineffective maintenance strategies remain major challenges in improving the reliability of production machinery in manufacturing industries. This study proposes a structured preventive maintenance system for a CW6293 lathe machine by integrating Reliability Centered Maintenance II (RCM II) and Failure Mode, Effects, and Criticality Analysis (FMECA). The novelty of this research lies in the systematic integration of risk-based criticality assessment, statistical reliability modeling, and maintenance task selection to develop an optimized maintenance framework. FMECA is employed to prioritize components based on severity, occurrence, and detection attributes, identifying the gearbox as the most critical component. Reliability analysis using Time Between Failure (TBF) and Time To Repair (TTR) data is conducted to determine appropriate maintenance intervals through Weibull and Normal distribution modeling. The RCM II decision logic is then applied to translate reliability characteristics and failure consequences into specific maintenance actions, namely scheduled discard and scheduled restoration tasks. This integrated approach enables the development of a proactive maintenance system that improves decision-making accuracy, enhances machine reliability, and supports a transition from reactive to risk-based preventive maintenance. The proposed framework demonstrates practical applicability for manufacturing environments and contributes to the advancement of maintenance engineering by combining reliability analysis, criticality evaluation, and structured maintenance policy design.
Perancangan ulang produk mixer dengan Metode Quality Function Deployment Harahap, Akbar Gading Alfadli; Ginting, Rosnani; Ishak, Aulia
Productum: Jurnal Desain Produk (Pengetahuan dan Perancangan Produk) Vol 9, No 1 (2026)
Publisher : Institut Seni Indonesia Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24821/productum.v9i1.17546

Abstract

The need for electronic devices has become essential for many people. Nearly all households have adopted their use in various functions and forms, which has consequently led to several issues. One such case involves mixer, an appliance specifically used in the culinary field for mixing dough. The research problem focuses on the weakening of the screw joint on the body cover due to strong vibrations and high-frequency usage. Additionally, the screw holes are too deep, making the assembly process difficult. Therefore, product design improvement is required using the Quality Function Deployment (QFD) Phase I and Phase II methods. This study aims to identify the priority of technical characteristics and critical parts in the mixer product using QFD Phase I and QFD Phase II. Technical characteristics refer to the distinctive features of the product that enable it to perform optimally, such as ease of assembly and the number of components relative to their level of complexity. The product’s critical part refers to the most essential and crucial component, namely, the body cover, which has the highest level of assembly difficulty and thus requires immediate improvement. The improvement proposed for the mixer involves changing the type of joint from the current bolt-based design to a snap-fit design, thereby reducing the number of components and assembly time for 2 units and 17,19 seconds respectively,  and enhancing ease of assembly based on the efficiency design calculation by 0,56%.