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Journal : journal of applied science and advanced engineering

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Stress Analysis and Integrity Assessment of Offshore Gas Production Piping Systems Using CAESAR II and ASME B31.3 Edi Sutoyo; Muhammad Salas Hakim; Budi Hartono; Hablinur Al Kindi; Setya Permana Sutisna
Journal of Applied Science and Advanced Engineering Vol. 4 No. 2 (2026): JASAE: September 2026
Publisher : Master Program in Mechanical Engineering, Gunadarma University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59097/jasae.v4i2.94

Abstract

Offshore gas production piping systems operate under high-pressure and elevated-temperature conditions, requiring accurate stress analysis to verify code compliance and ensure reliable structural performance. This study investigates the stress behavior of a piping system connecting a production well to a test manifold using analytical calculations and CAESAR II simulations in accordance with ASME B31.3. Engineering data, including piping geometry, material specifications, operating conditions, and support configurations, were obtained from project design documents. Sustained and thermal expansion stresses were first estimated using simplified analytical calculations and subsequently verified using CAESAR II simulations. The maximum sustained stress occurred at Node 9100, with analytical and numerical values of 124.00 MPa and 96.70 MPa, respectively, corresponding to a deviation of 28.24%. For the thermal expansion load case, the maximum stress was observed at Node 9320, yielding analytical and numerical values of 2.89 MPa and 2.44 MPa, respectively, with a deviation of 18.45%. These deviations are primarily attributed to the simplified assumptions adopted in the analytical calculations, differences in boundary condition representation, and the more detailed three-dimensional pipe flexibility modeling incorporated in CAESAR II. All calculated stresses remained below the allowable stress limits specified by ASME B31.3 (177.20 MPa for sustained loading and 206.84 MPa for thermal expansion loading). Therefore, the investigated piping system satisfies the code allowable stress requirements under the evaluated sustained and thermal expansion loading conditions. The findings demonstrate that simplified analytical calculations can provide a practical independent engineering verification of numerical simulations during preliminary piping design, while CAESAR II remains essential for comprehensive code-compliance evaluation.
Co-Authors Ahmad Ashifuddin Aqham Ahmad Sufyan Zauri Ahmad Tirmizi Akhiroh, Puji Al Furqan Aldi Saputra Alex Ristanto Pratama Alfani Ghutsa Daud Amad Maijun Amanda Putri Antono Adhi Arsito Ari Kuncoro Ayyub Hamdanu Budi Nurmana Bayu Erdian Syah Christine Yossy Meinarty Claudia Alviani Danang, Danang Dedy Irawadi Dendy Kurniawan Desta Pratama Arya Adjie Dewi Handayani Untari Ningsih Dhani Wahyu Wicaksono Dhimas Dita Rahadian Dian Kristiawan Nugroho Diana Safitri Edi Sutoyo Edy Winarno Eko Nur Wahyudi Eko Siswanto Eko Siswanto Elfizon Amir Endrahadi Rahadian Eva Magdelana BR. Simamora Farizki Ade Korsa Febrianna Vecillia Sukamto Febryantahanuji Febryantahanuji Feti Nur Rahmawati FR. Wuriningsih Fr.Wuriningsih Fujiama Diapoldo Silalahi Gilang Ramadhan Hablinur Alkindi Hadi Yusuf Handin Arif Rahmawati Hanung Eka Atmaja Hari Dwi Utami Hari Kurniawanto Hendra Deswita Hendri Rasminto Imam Husni Al Amin Iman Saufik Suasana Indra Ava Dianta Irdha Yunianto Julitta Dewayani Juwaidah Sharifuddin KHAIRUL IKHWAN Khoirur Rozikin Khotibul Umam Kusumawati, Indra Leli Afrida Leonora Cristóvão Romo Lerina Tampubolon Lismawaty Margareta Munte Maksum Syahri Lubis Masnita Massaguni Mia Pertiwi Migunani Migunani Monica Rizqi Yanuar Setyowati Muhammad Ro’is Misbakhul Munir Muhammad Salas Hakim Mujiyono Mujiyono Munifah Mutiara Anggita Saputri Nadya Hasnafi Inra Nanang Febrianto Neni Rosnani Nike Ayu Nina Siti Salmaniah Siregar Novy Olyvia Priyo Sugeng Winarto Purwatiningtyas Purwatiningtyas Radyanto, Mohammad Riza Rara Sri Artati Redjeki Renal Renal Revina Rahmadani Rifki Arif Samingan Santi Widiastuti Setiyana Haridian Setya Permana Sutisna Shabrina Novita Dwi Utami Sindhu Rakasiwi Sitompul, Binsar Parulian SRI LESTARI Suci Yuliawati Sulartopo Sulartopo Sulartopo Suprihono Setyawan Suriadi Nina Syah Putra, Rayhan Rifki Tan, Kezia Sherafim Evangelista Theresi Dwiati Wismarini Tomara Indrajaya Toni Wijanarko Adi Putra Toni Wijarnoko Adi Putra Tri Candra Wulandari Ulil Asyhar Veronica Lusiana Widya Ariyani Windy Mayasari Yuliana S Zaenal Mustofa Zahra Dinul Haq