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Journal : International Journal of Science, Engineering and Information Technology

Analysis of Threshold Angle Variations on The Quality of Finishing Free-form Surface in CNC Milling Process Dhika Aditya Purnomo; Fipka Bisono; Rizal Indrawan
International Journal of Science, Engineering, and Information Technology Vol 6, No 2 (2022): IJSEIT Volume 06 Issue 02 July 2022
Publisher : Universitas Trunojoyo Madura

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21107/ijseit.v6i2.14952

Abstract

The machining process using a combination of steep and shallow strategy is the most widely used strategy for the finishing process on complex models that have many areas of steep walls and shallow floors. Using a single machining strategy on the entire model can lead to long machining times and poor surface finish quality. The steep and shallow strategy can efficiently detect parts of the model that have steep contours and those that have shallow contours. In other words, this strategy can analyze the model surface angle at runtime to identify and divide the machining zone based on the slope angle or commonly called the threshold angle. In this context, the selection of the threshold angle is very important when carrying out the finishing process on free-form surfaces to produce a good surface quality. This study was conducted to determine the optimum threshold angle that can produce the minimum surface roughness between steep areas and shallow areas. Threshold angles that were varied were 20°, 30° and 40°. Machining was carried out using Ballnose type cutting tools with a diameter of 6 mm. Then the stepover and stepdown is 0.1 mm for the finishing process on the surface of the propeller product made of Aluminum by using a CNC Milling machine. From the experimental results, the most optimum threshold angle is at an angle of 40° with an average roughness value in the steep area of 1.9 mm and in the shallow area of 1.3mm and a total average roughness of 1.6mm.
Co-Authors Abdulloh Sami Alfaris Aditya Maharani Agus Khumaidi Ali Imron Amalia Putri Abdillah Amelia Azzahra Putri Anda Iviana Juniani Arief Nugroho Bachtiar Dafik Prayoga Bayu Wiro K Bayu Wiro Karuniawan Bayu Wiro Kurniawan Budianto Budianto Dendi Fani Zulfikar Denny Dermawan Dhika Aditya P. Dhika Aditya Purnomo Dhika Aditya Purnomo Dicky Wicaksana Endang Pudji Purwanti Fais Hamzah Fajardini, Ridhani Anit Fajardini, Ridhani Anita Farizi Rachman Felicia Zafirah Gampang Gedhe Sasongko Heroe Poernomo Heroe Purnomo Indrawan, Rizal Karuniawan, Bayu Wiro Kurniawan, Bayu W. Kusuma, George Endri Lud Lailah Lu’lu’atul Luthfiyah M Andi Firmansyah M. Andi Firmansyah M. Ridho Firmansyah Maulana Akbar Pambudi Mega Haryo Orlando Miftah Ahsanul Anhar Moh. Miftachul Munir Mohammad Hakam Muh. Halim Nur Aziz Muhamad Ari Muhammad Afif Syahabuddin Muhammad Habib Abdu Kafi Muhammad Johan Rifa’i Muhammad Jordan Samudra Putra Muhammad Zia’ulhaq Iqramullah Mutiara, Arun Sukma Nanda Evan Renato Nurvita Arumsari Oktavian Perdana Putra Pandam Eko Prihatmoyo Pranowo Sidi Primaningtyas, Widya Emilia Purnomo, Dhika A. Purnomo, Dhika Aditya Raditya, Pandu Pradipa Rahayu Mekar Bisono, Rahayu Mekar Rahmat Wahyu Jati Pratama Renanda Nia Rachmadita Reza Vannessa Valentina Reza Vannessa Valentina Riananda, Dimas Pristovani Ridhani Anita Fajardini Ridho Nur Faturrachman Rio Akmamul Cahya Kusuma Riska, Bimmanda Muhammad Rizal Indrawan Rizal Indrawan Rosalina, Amanda Sebrina Sidqi Shavira Sharon Diaz Rahayu Sovia Rahmania Warda Sudiyono Sudiyono Thina Ardliana Thina Ardliana, Thina Tri Andi Setiawan Tri Tiyasmihadi Ulvi Pri Astuti Utomo, Alfarell Akbar Pradhana Vinky Try Octavia Wicaksono, Zaki Wildan Al Farizy Rif’an Yogi Setiawan Yovie Rahmatullah Zaynawi .